Alternatives to INCA MPC

Compare INCA MPC alternatives for your business or organization using the curated list below. SourceForge ranks the best alternatives to INCA MPC in 2026. Compare features, ratings, user reviews, pricing, and more from INCA MPC competitors and alternatives in order to make an informed decision for your business.

  • 1
    Epicor Connected Process Control
    Epicor Connected Process Control (CPC), formerly eFlex Systems, provides manufacturers a flexible, no-code/low-code MES solution. No programming or special skills required. Digital work instructions, with multi-media capabilities, along with the ability to integrate virtually any device with communication capabilities, provides 100% historical record of the product and the process. Providing data insight, from production reports, to part history, quality summary and more — address issues quickly, minimize waste and disruptions. Whether you start small in subassembly areas, an entire line, or apply enterprise wide - we work with manufacturers of all sizes and needs. Hosted on prem or in the cloud, you decide what's best for your operations.
    Compare vs. INCA MPC View Software
    Visit Website
  • 2
    Cybernetica CENIT
    Cybernetica delivers Nonlinear Model Predictive Control (NMPC) based on mechanistic models. Our software product, Cybernetica CENIT, offers a flexible architecture that can meet any industrial challenge with optimal solutions. Multivariable optimal control, predictive control, intelligent feed forward, optimal constraint handling. Adaptive control through state and parameter estimation, and feedback from indirect measurements through the process model. Nonlinear models are valid over larger operating ranges. Improved control of nonlinear processes. Less need for step-response experiments and improved state and parameter estimates. Control of batch and semi-batch processes, control of nonlinear processes operated under varying conditions. Optimal grade transition in continuous processes. Safe control of exothermal processes and control of unmeasured variables, such as conversion rates and product quality. Reduced energy consumption and carbon footprint.
  • 3
    AVEVA APC
    AVEVA APC is model predictive advanced process control that improves your process economics. In today’s economic environment, manufacturers are faced with reduced capital budgets and overhead, rising manufacturing and energy costs, and intense global competition. Comprehensive Advanced Process Control from AVEVA, helps you address complex manufacturing challenges with state-of-the-art automatic control solutions that can extract maximum value from your processes. It can improve production yield and quality and reduce energy consumption. It can help you optimize manufacturing operations and make the performance improvements you need to improve your bottom line continuously. AVEVA APC is a comprehensive model predictive advanced process control software that improves process profitability by enhancing quality, increasing throughput, and reducing energy usage. It uses modern, state-of-the-art technology to provide automatic control systems that are capable of releasing process potential.
  • 4
    PlantPAx

    PlantPAx

    Rockwell Automation

    Producers like you are adept at navigating the complexities and challenges of staying competitive. This is true in a variety of industries ranging from pharmaceuticals, consumer packaged goods, and food and beverage to mining and chemical. That’s why it’s so important to implement the latest technological advancements to continue your ever-evolving digital transformation journey. From the control room to the board room, process system users face the persistent challenges of balancing productivity against budget and resource constraints as well as proactively addressing evolving operational risks. Meet these challenges and experience real productivity gains in all areas of your plant with the PlantPAx distributed control system (DCS). System features positively impact the lifecycle of your plant operations by ensuring that plant-wide and scalable systems drive productivity, improve profitability, and reduce overall risks for operations.
  • 5
    COLUMBO

    COLUMBO

    PiControl Solutions

    Closed-loop universal multivariable optimizer for Model Predictive Control (MPC) performance and Model Predictive Control (MPC) quality improvements. Use data in Excel files from DMC (Dynamic Matrix Control) from Aspen Tech, or from RMPCT (Robust Model Predictive Control Technology) from Honeywell, or Predict Pro from Emerson and use it to generate and improve correct models for the various MV-CV pairs. Amazing new optimization technology does not need step tests as required by Aspen tech, Honeywell, and others. It Works entirely in the time domain, is easy to use, compact, and practical. Model Predictive Controls (MPC) can have 10s or 100s of dynamic models. One or more could be wrong. Bad (wrong) Model Predictive Control (MPC) dynamic models produce a bias (model prediction error) between the predicted signal and the measured signal coming from the sensor. COLUMBO will help you to improve Model Predictive Control (MPC) models with either open-loop or completely closed-loop data.
  • 6
    Pavilion8

    Pavilion8

    Rockwell Automation

    Complex industrial processes make it challenging to be both market-driven and sustain profitable operations. Manufacturers must adjust their production methodology to introduce a greater variety of higher-value products and shorter production runs. They need to produce more, run efficiently and improve product quality to the limits of available equipment. For this, they must ensure maximum uptime and more efficient transitions with less waste. In addition, manufacturers are facing stronger public demand to reduce their environmental impact and operate within regulated emissions limits. Rockwell Automation Pavilion8® Model Predictive Control (MPC) technology is an intelligence layer on top of automation systems that continuously drives the plant to achieve multiple business objectives—cost reductions, decreased emissions, consistent quality, and production increases—in real-time.
  • 7
    MPCPy

    MPCPy

    MPCPy

    MPCPy is a Python package that facilitates the testing and implementation of occupant-integrated model predictive control (MPC) for building systems. The package focuses on the use of data-driven, simplified physical or statistical models to predict building performance and optimize control. Four main modules contain object classes to import data, interact with real or emulated systems, estimate and validate data-driven models, and optimize control input. While MPCPy provides an integration platform, it relies on free, open-source, third-party software packages for model implementation, simulators, parameter estimation algorithms, and optimization solvers. This includes Python packages for scripting and data manipulation as well as other more comprehensive software packages for specific purposes. In particular, modeling and optimization for physical systems currently rely on the Modelica language specification.
    Starting Price: Free
  • 8
    Aspen DMC3

    Aspen DMC3

    Aspen Technology

    Develop more accurate and sustainable APC models covering a wider operational range by combining linear and nonlinear variables with deep learning. Improve ROI with rapid controller deployment, continuous model improvement and simplified workflows to enable easier use by engineers. Revolutionize model building with AI and streamline controller tuning with step-by-step wizards to specify linear and nonlinear optimization objectives. Increase controller uptime by accessing, visualizing and analyzing real-time KPIs in the cloud. In today’s ever-evolving global economy, energy and chemical companies need to operate with newfound agility to meet market demand and maximize margins. Aspen DMC3 is a next-generation digital technology helping companies sustain a 2-5% improvement in throughput, a 3% increase in yield and 10% reduction in energy consumption. Learn more about next-generation advanced process control technology.
  • 9
    Emerson DeltaV
    DeltaV S-series Electronic Marshalling with CHARMs lets you land field cabling wherever you want, regardless of signal type or control strategy. The DeltaV™ Distributed Control System (DCS) is an easy-to-use automation system that simplifies operational complexity and lowers project risk. The state-of-the-art suite of products and services increases plant performance with intelligent control that is easy to operate and maintain. The DeltaV DCS adapts to meet your needs, scaling easily without adding complexity. The inherent integration of the DeltaV system extends to batch, advanced control, change management, engineering tools, diagnostics, and more.
  • 10
    Model Predictive Control Toolbox
    Model Predictive Control Toolbox™ provides functions, an app, Simulink® blocks, and reference examples for developing model predictive control (MPC). For linear problems, the toolbox supports the design of implicit, explicit, adaptive, and gain-scheduled MPC. For nonlinear problems, you can implement single- and multi-stage nonlinear MPC. The toolbox provides deployable optimization solvers and also enables you to use a custom solver. You can evaluate controller performance in MATLAB® and Simulink by running closed-loop simulations. For automated driving, you can also use the provided MISRA C®- and ISO 26262-compliant blocks and examples to quickly get started with lane keep assist, path planning, path following, and adaptive cruise control applications. Design implicit, gain-scheduled, and adaptive MPC controllers that solve a quadratic programming (QP) problem. Generate an explicit MPC controller from an implicit design. Use discrete control set MPC for mixed-integer QP problems.
    Starting Price: $1,180 per year
  • 11
    Pitops

    Pitops

    PiControl Solutions

    Pitops is the only software product that performs truly closed-loop system identification with PID controllers in Auto mode or even of secondary PID controllers in a Cascade mode, without the need to break the cascade chain and to conduct additional time-consuming and intrusive plant step tests. No other competitor tool can do successful transfer function identification using data with PID controllers in Cascade mode (Pitops is the only one). Furthermore, Pitops performs transfer function identification entirely in the time domain whereas all other competitor tools use the more complicated Laplace (S) or Discrete (Z) domain. Pitops can even handle multiple inputs and identify multiple transfer functions simultaneously. Pitops performs multiple inputs closed-loop transfer function system identification in the time domain using a new proprietary breakthrough algorithm, far superior to the older methods like the ARX/ARMAX/Box and Jenkins methods that are used in competitor tools.
  • 12
    Apromon

    Apromon

    PiControl Solutions

    Apromon is an online software product for monitoring the PID loop control performance of primary and Advanced Process Control (APC) loops. Apromon evaluates single loops, cascade loops, any Advanced Process Control (APC) loops and even signals that have PV only but no controller associated with them. Apromon has the unique power to automatically convert flow controllers, pressure controllers, temperature controllers, level controllers, online analysis controllers, and any Advanced Process Control (APC) controller into a single “grade” factor, just like the grade given by a professor to a student on a test or an examination. 100 indicates the best performance and 0 indicates the worst. Runs automatically every set period so that performance is always being calculated and archived. Runs all the time, and does not skip any period for any tag like some competitor products.
  • 13
    ABB Ability System 800xA
    System 800xA is not only a DCS (Distributed Control System) it’s also an Electrical Control System, a Safety system, and a collaboration enabler with the capacity to improve engineering efficiency, operator performance, and asset utilization. With the built-in electrical control system, ABB Ability System 800xA provides ways to be in control of the complete electrical system, from high-voltage switchgear to low-voltage motor control. Whether together with 800xA DCS or not, ABB Ability System 800xA is the ideal solution as your Electrical Control System. Reduce hardwired cabling on switchgear by connecting to intelligent devices, no matter which standard protocol you have. The high reliability on digital communication improves the information flow from the devices and additional electrical measurement equipment can be removed.
  • 14
    ControlST

    ControlST

    GE Automation and Controls

    Complete process and safety integrity level control across the power and manufacturing industry. Single tool for all power applications, including excitation, power conversion, static start and process. Designed for productivity with drag and drop, many to one, and logic to HMI editing. GE’s advanced ControlST software suite provides foundation for the Mark* VIe Control System in a wide range of applications, including control, safety integrity level, monitoring, and protection of everything from turbine-generators to entire plants across all thermal, oil and gas, wind, and solar applications. Combining the best attributes of rotating machinery control with balance-of-plant control, the ControlST software suite offers flexible tools with a common time-coherent dataset to simplify operation and reduce lifecycle cost. In addition, it supports the latest model-based control technology derived from GE’s thermodynamic design models to deliver the performance, operability, and reliability.
  • 15
    Predictive Suite

    Predictive Suite

    Predictive Dynamix

    Automated variable selection identifies key variables & variable interactions. Insightful visualization of data and model dynamics. Execution of batch commands. SQL queries and dataset browsing. Pre & post-processing for creating variables, constraining outputs, etc. Models easily deployed via ActiveX (i.e., OCX) controls or DLLs. Powerful modeling algorithms include regression, neural networks, self-organizing maps, dynamic clustering, decision trees, fuzzy logic, genetic algorithms. Predictive Dynamix provides computational intelligence software for forecasting, predictive modeling, pattern recognition, classification, and optimization applications, across all industries. Modern neural network technology are powerful computational structure for solving difficult problems involving forecasting and pattern recognition. Multi-layer perceptron neural networks have an architecture that allows multiple coefficients per input variable.
  • 16
    gPROMS

    gPROMS

    Siemens

    Siemens' gPROMS digital process design and operations technology enables process organizations to make complex design and operating decisions daily to generate sustainable value. By capturing deep process knowledge in the form of high-fidelity predictive process models, gPROMS allows rapid and effective exploration of the process and product decision space. gPROMS encapsulates fundamental knowledge about a process, which can be analyzed and optimized using advanced mathematical techniques to enhance process design and operation. This approach accelerates innovation and helps achieve economically optimal process designs while managing technology risk. The gPROMS Process modeling environment supports the entire concept-to-operations process design cycle. With advanced analysis and optimization technologies operating on high-fidelity models, it helps accelerate process design, quantify and manage risk, and determine optimal process designs that generate value over the plant's lifetime.
  • 17
    Expertune PlantTriage
    Expertune PlantTriage is an award-winning PID tuning software, developed by a team with hundreds of years of controls experience. It continually monitors your plant to identify issues whenever they occur. Expertune PlantTriage prioritizes the information based on technical and economic factors, helps to find the root cause of issues, and provides a complete set of analysis tools to resolve the problem at its cause. Monitor - Expertune PlantTriage watches your processes 24 hours a day, 365 days a year. It identifies issues as they emerge in real time. Quickly identifies loops with the biggest impact on business profitability, production, reliability, and quality. Root cause finder uses a Big Data approach to quickly identify the root cause of upsets. Using Active Model Capture Technology, control loops can be tuned automatically to deliver optimum performance. Finds the right tuning in minutes, and simulates the exact response profile you want.
  • 18
    Honeywell UniSim Design Suite

    Honeywell UniSim Design Suite

    Honeywell International

    Honeywell's UniSim® Design Suite is a versatile process simulation and modeling software that enables engineers to create steady-state and dynamic models for plant design, optimization, and troubleshooting. With tools for sustainability-focused applications like carbon capture and green hydrogen production, it supports operational efficiency and business goals. UniSim models can act as digital twins to monitor plant performance, predict process changes, and improve safety, production, and profitability.
  • 19
    OPUS

    OPUS

    VROC

    OPUS is a leading industrial no-code AI platform that allows users to model processes and equipment to identify opportunities for optimization and predictive maintenance. Without any programming or coding experience teams can analyze their data, predict future performance, identify opportunities to reduce power consumption, improve productivity, and make adjustments to settings which can drastically improve operational outcomes. Dive deeper into your asset's data than ever before. Discover unexpected correlations that existed unnoticed, and root cause analysis into individual components so you can focus your efforts. Improve safety, compliance and environmental outcomes through artificial intelligence predictive insights, allowing you to plan interventions and make informed business decisions. With rapid deployment & AI model results in just minutes, you can unleash the power of your operational data and experience ROI. Optimize your entire facility, plant or worksite.
  • 20
    PlantCruise

    PlantCruise

    Honeywell

    PlantCruise by Experion® has based Honeywell’s proven Experion Process Knowledge System (PKS) technology and is designed to efficiently meet the control system needs of a variety of industrial applications. It provides an integrated platform with comprehensive connectivity, advanced HMI and tools, and software-enabled solutions delivering operational efficiencies and new business outcomes. PlantCruise is the perfect platform for users to extend their scope at any time from process control and management to include personnel and assets and to even integrate the resources of their entire business operations. PlantCruise by Experion offers an integrated control package based on state-of-the-art controllers and technology, which enable seamless, plant-wide control and improved connectivity.
  • 21
    Plant IT

    Plant IT

    ProLeiT

    For more than 30 years, our modular process control system Plant iT has been used successfully for production plants of the process industry in the areas of automation, information and control technology. From operating data acquisition, process control technology, liquid handling and batch systems to functions for complete, location-independent production management (MES) and integration of ERP, LIMS and maintenance systems – all these processes can be continuously controlled and monitored using Plant iT. All basic Plant iT systems have a central engineering environment with a shared database and an integrated parameterization interface. All the modules can be optionally combined with the basic systems, ensuring that the appropriate Plant iT system can be implemented and extended easily according to the industry and production method. Plant iT is an object-oriented and PLC-based process control system with integrated MES functionality developed by ProLeiT GmbH.
    Starting Price: $2200 one-time payment
  • 22
    AutoPIPE

    AutoPIPE

    Bentley

    AutoPIPE provides you with a comprehensive and advanced software tool specializing in pipe stress analysis. Increase your productivity and improve quality control with an intuitive modeling environment and advanced analysis capabilities. Ensure efficient workflows between pipe stress engineers, structural engineers, and CAD designers through interoperability with leading plant design applications. AutoPIPE includes special features for advanced buried pipeline analysis, operational (hot) clash detection, wave loading, fluid transients, and FRP/GRP or plastic pipe, as well as time-saving integration with other Bentley and third-party applications such as OpenPlant, AutoPLANT, PlantSpace, Hexagon PDS and SmartPlant, Autodesk Plant 3D, and Aveva E3D Design. AutoPIPE automatically determines the optimal pipe support locations to satisfy your design requirements with the most cost-effective solution, without sacrificing quality or safety.
  • 23
    Imubit

    Imubit

    Imubit

    Imubit’s AI platform delivers real-time, closed-loop process optimization for heavy-process industries by combining a dynamic process simulator, reinforcement-learning neural controller, and performance dashboards. The dynamic simulator is trained on years of historical plant data and guided by first principles to build a virtual model of the true process, enabling what-if simulation of variable relationships, constraint changes, and operating strategy shifts. The reinforcement-learning controller, trained offline with millions of trial-and-error scenarios, is then deployed to optimize control variables continuously, maximizing margins while respecting safe-operating constraints. Live dashboards track model availability, engagement, uptime and offer interactive visualizations of bound values, operational limits, and KPI trends. Use cases include aligning economic strategy with real-time operations and detecting process degradation.
  • 24
    Power Factors Unity

    Power Factors Unity

    Power Factors

    Unity is a state-of-the-art Hybrid SCADA and real-time big data platform for RES power plants, integrating modern technologies and concepts to maximize capacity and speed, minimize latency and optimize the operation of all controllable assets. The platform provides monitoring, control, grid, and market integration for solar, wind, battery, microgrid, and hybrid assets, allowing capabilities and services that unlock new revenue streams and value. Deployed locally and centrally, Unity offers unparalleled flexibility and a uniform approach for the operation of RES power plants. The local suite includes the field and plant SCADA, the Power Plant Controller (PPC), and the Grid Integration RTU, effectively implementing extensive controls for seamless grid integration and efficient market participation and offering all the necessary tools for the asset’s operation, performance evaluation and optimization.
  • 25
    OPTIMICA Compiler Toolkit
    Modelon’s OPTIMICA Compiler Toolkit, the most advanced Modelica-based mathematical engine on the market, offers users a powerful solution for the automation, simulation and optimization of system behaviors throughout the model-based design cycle. Trusted as the compiler for Modelon Impact, OPTIMICA enables users to build multi-domain physical systems by choosing from thousands of available model components. OPTIMICA’s state-of-the-art solvers empower evaluation of complex physical systems – supporting transient simulations as well as steady-state computations and dynamic optimization. The sophisticated mathematical engine can manipulate and simplify models to improve performance and robustness, serving industries and applications ranging from automotive and active safety to energy and power plant optimization. To meet the increased need for regulating power in today’s energy market, start-up optimization of thermal power plants is a key industrial need.
  • 26
    Guidewheel

    Guidewheel

    Guidewheel

    Get more from existing assets, lower costs, and set your team up to win with Guidewheel's AI-powered platform. The fastest way to improve factory operations. Accurately track downtime and root causes to improve utilization and efficiency. Forecast throughput and accurately track planned vs. actual production. Monitor OEE in real time and see how you’re trending over time. Accurately track cycles, cycle time, and performance against targets. Monitor energy usage and find opportunities to reduce consumption and cost. Learn of maintenance needs before they develop into issues. Monitor conditions like temperature, flow, humidity, and pressure. Reveal and address losses like preventable downtime, long changeovers, and late starts to unlock hidden capacity. Get AI-driven alerts the moment performance deviates from plan, so your team can take corrective action to stay on track. Build customer trust by delivering on time every time.
    Starting Price: $59 per month
  • 27
    PreCognize

    PreCognize

    PreCognize

    In the process industry where everything is connected to everything, and there are very few historical events, you never know where the next failure will show up. We monitor everything. Our software detects quality issues, failures in rotating and static equipment, deviations in operation modes, and process behavior. Don’t waste time on hundreds of false alarms. Instead of hundreds of anomalies a day, we produce up to five actionable alerts a day. Get notified of a failure a week to 24 hours in advance. No more surprises in the middle of the night. Planned, proactive maintenance saves money. Industrial assets require a different approach. We automatically combine your experts’ knowledge with machine learning to achieve a unique predictive monitoring solution. Your sensors and data already exist. It takes only two weeks for your process engineer to specify the plant’s structure and behavior, and the software is up and running!
  • 28
    EcoStruxure Foxboro DCS

    EcoStruxure Foxboro DCS

    Schneider Electric

    EcoStruxure Foxboro DCS (an evolution of Foxboro Evo) is an innovative family of fault-tolerant, highly available control components, which consolidates critical information and elevates staff capabilities to ensure flawless, continuous plant operation. Customizable, embedded real-time accounting models measure and control the financial value of every point of the process. The Foxboro DCS family of fault-tolerant, highly available components collect, process and disseminate valuable information to every corner of the plant. With flexibility and scalability in mind, the Foxboro DCS offers multiple types of controllers and I/O options to optimize cost, space, and functionality requirements. The Foxboro DCS features state-of-the-art, multi-purpose workstations, and servers which are versatile and robust, with different options catering to different plant environments and operation requirements.
  • 29
    Experion LCN

    Experion LCN

    Honeywell

    Plants running the TotalPlant™ Solution (TPS) system need to avoid obsolescence by employing modern technology. TPS, introduced in 1998, helped establish open plant automation with a host of advanced applications. However, its users are now dealing with compliance issues related to new safety regulations as well as increasing system support challenges. With Experion LCN, existing control strategy, field terminations, applications, history, and graphics can be retained, allowing users to focus on high-value improvements. It minimizes operating disruptions, maintains overall consistency, and delivers optional lifecycle advantages with virtualization. It also opens the door to the Industrial Internet of Things (IIoT) by Honeywell, an approach that connects people to assets, automates predictive analytics and enables increased collaboration.​
  • 30
    CENTUM VP

    CENTUM VP

    Yokogawa

    The CENTUM VP Distributed Control System (DCS) is Yokogawa's most advanced, integrated process control system, providing enhanced productivity and optimization across a wide range of industries. For over forty years, the Yokogawa CENTUM DCS family has evolved to meet and exceed the needs of businesses and will continue to do so as they reinvent themselves through digital transformations and incorporate new technologies such as IoT far into the future. When sustainable operation without shutdown time is a requirement for your plant, CENTUM VP is the most reliable distributed control system available. CENTUM VP has a proven availability better than “seven nines” (99.99999%), delivering an allowed downtime less than one minute over ten years.
  • 31
    Experion PKS

    Experion PKS

    Honeywell

    Process maintenance and other support resources for plants in the process industries are often located remotely. When responding to a process problem, rapid analysis and resolution are critical to maintaining productivity. Experion Collaboration Station uses a large-format, multi-touch display to bring together business network and view-only control system data. It rapidly establishes communication for collaboration between multi-disciplinary team members, regardless of where they are. All participants share the same view and can work simultaneously on the same documents and data within a communication session using their desktop computers. Benchmark best practices across global assets to maximize returns. Turn data into actionable insight so you can benchmark best practices across all your assets to optimize operations, predict plant failures, eliminate unplanned downtime, and maximize returns.
  • 32
    Availability Workbench
    Powerful simulation software for improving asset performance. Maintenance and spares optimization, availability studies, reliability-centered maintenance, life cycle cost evaluations, and accelerated life testing all in one integrated suite. Connect directly to your SAP or MAXIMO system and analyze your data. Identify critical equipment, and automatically build failure models using Weibull analysis. Optimize your maintenance plans using simulation and reduce costs. Predict system availability and optimize your design. Simulation of multiple-product capacity with target cost penalties. Model system dependencies with RBDs or fault trees. Build in operational rules for accurate performance simulation. Determine the most effective spare holding policy. Predict life cycle costs and analyze your test data for stressed failures in the ALT module. Identify plant performance trends in the process reliability module.
  • 33
    Libra

    Libra

    Command Alkon

    Libra is a comprehensive solution designed to streamline asphalt plant operations by connecting production, loadout, and ticketing into a seamless and automated workflow. Its flexible plant controls cater to both batch and drum mix automation, allowing customization to fit specific processes. Highly configurable modules maximize plant throughput, enabling quicker truck loading and dispatch. Add-ons such as self-serve kiosks, remote printers, camera ID technology, and silo loadout systems enhance automation, keeping drivers in their cabs and trucks moving efficiently through the plant. Implementing Libra can lead to significant improvements, including a 35% reduction in time spent in the plant, over a 25% increase in loadout efficiency, and a 30% decrease in drum plant calibration time. Digitize all your tickets for any inbound load at the plant, on the job site, and in the office.
  • 34
    Plex Asset Performance Management
    Proactively monitor machine and plant health to ensure optimal uptime, throughput, and maintenance needs. Leverage the benefits of analytics and Industrial IoT technology to gain deeper insight into plant-floor equipment and enable predictive maintenance. Monitor machine health to reduce production disruption due to surprise outages and machine failures. Drive predictive maintenance to decrease the time it takes to diagnose machine health events and improve historical data traceability. Contextualize IT/OT data in a single view to connect plant floor data with MES data and support informed decision making. Use real-time data collection and built-in analytics to capture and analyze live data on machine health and performance, compare machines against a desired state, and generate early notifications of potential disruption to reduce overtime labor, scrap, emergency maintenance costs and over P&L impacts.
  • 35
    AVEVA PRO/II Simulation
    AVEVA PRO/II™ Simulation is a steady-state simulator that optimizes plant performance by improving process design, operational analysis, and performing engineering studies. AVEVA PRO/II Simulation optimizes plant performance by improving process design and operational analysis and performing engineering studies. Designed to perform rigorous heat and material balance calculations for a wide range of chemical processes, AVEVA PRO/II Simulation offers a wide variety of thermodynamic models to virtually every industry. Design new processes and evaluate alternate plant configurations for the most cost-effective operation. AVEVA PRO/II Simulation is now available via the cloud with on-demand access, seamless maintenance, and flexible usage. Take advantage of our strong support team with 15+ years of experience. AVEVA PRO/II Simulation optimizes plant performance by improving process design and operational analysis, and performing engineering studies.
  • 36
    AutoPLANT

    AutoPLANT

    Bentley Systems

    Industry-proven software for modern plant design. Quickly create intelligent, 3D process plant designs and models with AutoPLANT Modeler. Save time with a tightly integrated, AutoCAD-based application for designing piping, equipment, and raceways. Improve your plant design process with the advanced 3D design and modeling of AutoPLANT Modeler. Increase efficiency with a tightly integrated set of tools to design intelligent piping, equipment, and raceways. Save time and money with industry proven software that increases collaboration across your project design team. Save time with a single streamlined application with comprehensive functionality including building models and creating accurate isometrics. Reduce the cost of project collaboration by integrating with other Bentley plant design and data management applications via shared plant project databases. Ensure information mobility with integrity through ProjectWise integration, which supports data sharing among stakeholders.
  • 37
    SymphonyAI Industrial
    AI-powered smart manufacturing platform. Connect your people, assets, and processes to make your operations smarter with predictive and generative AI. Seamlessly connect people, assets, and systems in one ecosystem for reliable execution, high-speed automation, and anticipation of events. Next-generation predictive and generative intelligence are built into SymphonyAI solutions to reduce machine faults, cut downtime, decrease maintenance budgets, improve energy efficiency, and optimize plant performance. SymphonyAI’s Smart Manufacturing platform translates data into actionable insights, giving you comprehensive, real-time visibility into business and plant operations with predictive intelligence spanning from individual components to entire enterprises
  • 38
    PMSX®pro

    PMSX®pro

    Mitsubishi Electric

    PMSX®pro has been designed to fully meet all requirements in terms of availability, efficiency, expandability, and flexibility. It also features a high level of harmonized hardware and software and includes a finely tuned range of standardized automation equipment. The process management concept adapts to the plant‘s process engineering structure. Maximum safety, utmost availability, and flexible expandability are obtained by structuring the plant horizontally into function units with specific control and automation tasks. In this way, we achieve a clearly structured, hierarchical, and therefore transparent plant structure. Process-related redundancies are not canceled by the control system. For efficient plant and maintenance management, PMSX®pro provides consistent, plant-wide configuration and parametrization from a central point.
  • 39
    Openwind

    Openwind

    UL Solutions

    Openwind is an advanced wind farm design and optimization software developed by UL Solutions, utilized throughout a wind project's development to create optimal turbine layouts that maximize energy production, minimize energy losses, account for plant development costs, and generate overall project efficiencies. The software enables users to optimize layouts and turbine positions to minimize the cost of energy, considering factors such as energy production, operations and maintenance costs, and capital expenditures, including turbine and plant development costs. Openwind incorporates leading-edge wake models, including the Deep Array Wake Model (DAWM), which considers dynamic interactions between turbines and the atmospheric boundary layer, allowing wakes to vary with turbulence intensity and stability. The platform also offers time-series energy capture capabilities, allowing for detailed analysis of energy production over time.
  • 40
    SIMATIC PCS 7
    Trusted for decades, yet continually cutting-edge: the SIMATIC PCS 7 distributed control system is your starting point for exceptional plant performance. Prepare for today's requirements and tomorrow's challenges with PCS 7 – powerful and versatile process control technology from Siemens! Leveraging standardized and reusable process libraries, PCS 7 V9.1 keeps your operations sustainable for the long term. With automatic inventory management, your plant will have a systematic approach to ensuring all critical hardware, software and network components comprising your PCS 7 installation are always up-to-date. The Advanced Process Library provides the basis for simple project planning and reliable process control. The operator system is easily adaptable and offers single-user, multi-user and web operating options.
  • 41
    USIM PAC

    USIM PAC

    Caspeo

    USIM PAC is a steady-state process modeling and simulation software to design, analyze and optimize industrial processes. In a single interface, USIM PAC performs mass balancing, modeling and simulation of all the streams and unit operations of your processing plant. USIM PAC is a unique engineering software. It relies on a detailed and configurable characterization of material. Thus, it is particularly suitable if you deal with solids and complex mixtures, difficult to describe as pure substances. Empower engineering decisions. Improve efficiency and profitability of your processing plant. Better, faster and safer. USIM PAC is a complete software platform for modeling and simulation of industrial processes. It performs simulation, data reconciliation, mass balancing, flowsheeting, equipment sizing, economic and environmental calculations and off-line process optimization in a single environment for the overall plant or part thereof.
  • 42
    Giatec SmartMix
    Giatec SmartMix is an AI-powered concrete mix design, optimization, and performance prediction platform that helps producers consolidate and analyze mix, material, and quality control data in real time so they can make smarter decisions without manual trial-and-error; it integrates with existing plant operations and uses Giatec’s machine-learning engine trained on millions of data points to recommend adjustments to cementitious content, admixtures, and other mix components that meet strength and performance criteria while reducing material costs and carbon emissions, and it delivers predictive insights, immediate reports, scenario analysis, and automated mix submittals that accelerate workflow, improve sustainability outcomes, and bring actionable mix optimization insights directly into production processes.
  • 43
    Earthtec

    Earthtec

    Lee Rain

    Earthtec uses leading-edge sensor technology to tap into the sensory and regulatory systems of the plant, translating and turning the data collected into intelligent automated irrigation via Adviroguard, our proprietary analytic software. The process—what we call a Plant to Irrigation (P2i) process—puts the plant in charge of irrigation, letting it maximize its water needs while minimizing stress. Plant-Triggered Irrigation that has been shown to dramatically improve Plant Water Health for the crop, optimizing crop production while reducing the financial and environmental consequences of over- and under-watering. The key to intelligent real-time irrigation lies in Earthtec’s ability to tap into what the plant knows. Plants are highly sensitive, dynamic organisms which have evolved to compete for the limited resources, both above and below the ground. They are constantly assessing their circumstances and adapting in response to environmental cues.
  • 44
    PlantFactory

    PlantFactory

    e-on software

    PlantFactory is the most powerful solution on the market for modeling 3D vegetation. Its procedural, yet artist-friendly toolbox empowers you with unprecedented control over every detail. Create anything, from tiny mushrooms to majestic trees. Whether you need ultra-realistic, high polygon plants for VFX and archviz, stylized vegetation for commercials or lightweight objects for real-time engines, PlantFactory will cover all your needs while integrating seamlessly into your pipeline. PlantFactory offers three different modeling methods that can be mixed and matched. Draw plants with primitives or self-made brushes, use components (building blocks), or create everything from scratch with nodes. Thanks to its open-ended design, PlantFactory can also generate non-organic objects with repeating structures easily. UV-unwrapping and proper edge flow and topology are handled automatically by smart algorithms. Focus more on creating content and less on technical nuisances.
    Starting Price: $99 per month
  • 45
    SmilePlant

    SmilePlant

    Stellar Solutions & Studio Peresano

    SmilePlant is a Italian-Norwegian software product. SmilePlant offers a free version, limited to 50 nodes. SmilePlant is CMMS software, and includes features such as asset tracking, inventory control, preventive maintenance, scheduling, service history tracking, technician management, and work order management. With regards to system requirements, SmilePlant is available as client-server software, using SQLite or Microsoft Sql Server as database engine. Return Of Investment (ROI) is in 6 months. SmilePlant includes online support, and business hours support. It supports integrations with SAP, Navision, AS400, etc.
  • 46
    TwinThread

    TwinThread

    TwinThread

    Transform your equipment data into competitive advantage; used on over 1 million assets and counting. Power your continuous improvement with the most advanced predictive operations technology available. Today’s production environments are more complex and more interconnected than ever. From increasingly sophisticated PLC technologies to the ever-expanding world of IIoT, your plant floor generates a dizzying amount of data. Adding information streaming in from supply chain systems, business, and financial systems, and dozens of other sources make it tough to separate what’s meaningful from what’s just noise. TwinThread empowers you to transform data from any source into actionable, impactful, positive results. Our predictive operations platform is designed from the ground up to drive greater operational efficiency, reduce costs, and improve consistency and throughput. Our mission, as audacious as it sounds, is to drive 100% plant efficiency.
    Starting Price: $200 per month
  • 47
    Altair Compose

    Altair Compose

    Altair Engineering

    Analyzing data, developing algorithms, or creating models - Altair Compose is designed to bring your ideas forward. Altair Compose is an environment for doing math calculations, manipulating, and visualizing data, programming, and debugging scripts useful for repeated computations and process automation. Altair Compose allows users to perform a wide variety of math operations including linear algebra and matrix manipulations, statistics, differential equations, signal processing, control systems, polynomial fitting, and optimization. The broad set of native CAE and test result readers accelerates system understanding and works with Altair Activate® to support model-based development, for multi-domain and system of systems simulations. Altair Embed® completes the model-based design portfolio with automated code generation, allowing for the testing and verification of embedded systems.
  • 48
    brewmaxx

    brewmaxx

    ProLeit

    brewmaxx can be used for both full-scale or partial automation of a brewery. brewmaxx is equipped with a high-performance real-time database in which all operating, process, machine, and energy data is recorded, processed, and provided. A number of pre-assembled production, batch, and consumption reports are available as standard. The reports are generated in Excel and can be further processed quite easily. The brewmaxx production data management system is identical to the basic system Plant Acquis iT in terms of its functionality. Due to its class concept (technical and technological automation objects with encapsulated functionality) the standard brewmaxx process control system offers proven solutions for control and process engineering tasks of the brewing industry. Integrated in the standard process control system, brewmaxx provides system components especially developed for workflow-controlled processes in breweries.
  • 49
    Provision Processing System
    PPS Lite gives you everything you need to get started with PPS. You get a scale label printer and software to print labels, record data, print reports, private label, palletize and much more. When you are ready for the next step, just upgrade and nothing you have done with the PPS Lite system changes. The Provision Processing System is a Windows based order entry, shipping, slaughter, receiving bar code system. We integrate scales and bar coding into meat poultry and food processing plants with wireless real time data collection. Meat is tracked down to the individual serial number.This makes our meat traceability and inventory control very powerful. Progressive also integrates seamlessly with QuickBooks. PPS is the cost effective solution to the lot tracking and labeling challenges of today's meat processing plants.
  • 50
    PlantOS

    PlantOS

    Infinite Uptime

    PlantOS Prescriptive AI is an industrial intelligence platform developed by Infinite Uptime that helps manufacturing plants improve equipment reliability, operational efficiency, and energy performance through AI-driven maintenance and optimization insights. It combines advanced sensing technology, industry-specific artificial intelligence models, and human expertise to continuously monitor industrial machinery and production processes in real time. Specialized MEMS and piezoelectric sensors collect detailed operational data from critical equipment such as motors, mills, compressors, and other rotating machinery, even in harsh industrial environments with high temperatures or extremely slow rotations. This data is analyzed by prescriptive AI models trained on industry-specific failure patterns, enabling the platform to detect subtle performance signatures that precede mechanical faults or inefficiencies.