A

REPORT
on

INTERNSHIP
(301016)

SUBMITTED IN PARTIAL FULFILLMENT OF THE REQUIREMENT

FOR THIRD YEAR CIVIL ENGINEERING

SUBMITTED BY
Mr. Yashodhan Sunil Wagh (T1912000102)

UNDER THE GUIDANCE OF

Mr. K. P. Bhagat
Assistant Professor in Department of Civil Engineering

DEPARTMENT OF CIVIL ENGINEERING

GURU GOBIND SINGH COLLEGE OF ENGINEERING & RESEARCH
CENTRE, NASHIK, 422009

SAVITRIBAI PHULE PUNE UNIVERSITY, PUNE

[2024-2025]
 GURU GOBIND SINGH FOUNDATION’S

GURU GOBIND SINGH COLLEGE OF ENGINEERING &

RESEARCH CENTRE, NASHIK-422009.

SAVITRIBAI PHULE PUNE UNIVERSITY, PUNE

CERTIFICATE

This is to certify that the Mr. Yashodhan Sunil Wagh have satisfactorily carried out sixth
semester T.E. internship Training entitled “INTERNSHIP”

This work is being submitted in partial fulfilment of the requirement for Third Year Civil
Engineering. It is submitted in the partial fulfilment of the prescribed syllabus of Third Year
Civil Engineering of Savitribai Phule Pune University, Pune for the academic year 2024-
2025.

Examination Seat No. Name of Student

T1912000102 Mr. Yashodhan Sunil Wagh

Mr. K. P. Bhagat Mr. P. B. Shinde

(Guide) (Internship Co-ordinator)

Dr. V. M. Natraj Dr. N. G. Nikam

(H. O. D. Civil) (Principal)

External Examiner
 PROGRAM OUTCOMES

PO 01: Apply the knowledge of mathematics, science, Engineering

fundamentals, and an engineering specialization to the solution of complex
engineering problems.

PO 02: Identify, formulate, review research literature, and analyse complex

engineering problems reaching substantiated conclusions using first principals
of mathematics, natural science and engineering sciences.

PO 03: Design solutions of complex engineering problems and designing

system components or process that meet the specified needs with the
appropriate considerations for the public health and safety, and the cultural,
societal, and environmental considerations.

PO 04: Use research based knowledge and research methods including design
of experiments, analysis and interpretation of data, and synthesis of the
information to provide valid conclusions for complex problems.

PO 05: Create, select, and apply appropriate techniques, resources and modern
engineering and IT tools including prediction and modelling to complex
engineering activities with an understanding of the limitations.

PO 06: Apply reasoning informed by the contextual knowledge to assess

societal, health, safety, legal and cultural issues and the consequent
responsibilities relevant to the professional engineering practice.

PO 07: Understand the impact of the professional engineering solutions in

societal and environmental contexts, and demonstrate the knowledge of it.

PO 08: Apply ethical principles and commit to professional ethics and

responsibilities and norms of the engineering practice.
PO 09: Function effectively as an individual, and as a member or leader in
diverse teams, and in multidisciplinary settings.

PO 10: Communicate effectively on complex engineering activities with the

engineering community and with society at large, such as, being able to
comprehend and write effective reports and design documentation, make
effective presentations, and give and receive clear instructions.

PO 11: Demonstrate knowledge and understanding of the engineering and

management principles and apply these to one's own work, as a member and
leader in a team, to manage projects and in multidisciplinary environments.

PO 12: Recognize the need for, and have the preparation and ability to engage
in independent and lifelong learning in the broadest context of technological
change.
 ABSTRACT

The internship provided hands-on experience in various aspects of

construction, including site supervision, project management, and quality
control. During this internship I learned about the process of aluform
shuttering installation, its dismantling process with its advantages and
disadvantages in current techniques. I also learned how to manage project
costs, timelines, and ensures that all construction meets safety requirements.

As practical learning in material testing, levelling and structural analysis

enhanced technical and managerial skills. The key activities involved learning
about aluform shuttering, concrete mix design, reinforcement detailing, slab
casting, column testing and post tensioning techniques, material testing and
documentation such as daily progress reports enhanced technical skills.

This internship build a strong foundation for us by applying theoretical

knowledge to practical scenarios and expanding network in the construction
industry.

The internship facilitated practical learning in real world conditions,

reinforcing knowledge and improving problem solving activities.

This experience has significantly contributed to professional development and

readiness for a career in civil engineering.
 ACKNOWLEDGEMENT
We would like to express our sincere gratitude and warm appreciation to our internship
guide Mr.K.P. Bhagat for his valuable guidance, profound advice, persistent encouragement
and help during the completion of this work. His time to time helpful suggestion boosted
us to complete this task successfully. He has helped us in all possible ways right from
gathering the materials to report preparation.

We would like to express deepest appreciation towards Dr. V. M. Natraj (H.O.D., Civil
Engineering Department) and Dr. N. G. Nikam (Principal, GCOERC) whose invaluable
guidance supported us in completing this internship work.

We would like to express special appreciation towards Mr. Rahul Kulkarni (Project
Manager, Shreeji Group, Nashik) and Mr. Ishan Khan and Mr. Mohit Bhavsar (Site
Engineer) whose invaluable guidance supported us in completing this internship work.

At last we must express our sincere heartfelt gratitude to all the staff members of
Department of Civil Engineering who helped us directly or indirectly during this course of
work.

With deep sense of gratitude, we are also thankful to Guru Gobind Singh Foundation,
Nashik for providing all necessary facilities, constant encouragement & support.

Mr. Yashodhan Sunil Wagh

 CONTENT
Chapter Name of Chapter Page No.

No.

1. Introduction

1.1 Background of Company

1.2 Project Mentor

1.3 Project Details

2. Objectives

3. Methodology Details

4. Involvement during Internship

5. Photo Gallery

6. Conclusion
 CONTENT OF PHOTO
Photo No. Name of Photo Page No.
Photo- 2.1 Aluform Shuttering
Photo- 4.2 Diamond Core Drill
Photo- 4.3 Diamond Core Drill Specimen
Photos - 5.1 Taking level
Photo- 6.1 Casting of slab ( Day 01 )
Photo- 7.1 Casting of slab ( Day 02 )
Photo- 7.2 Casting of shearwall
Photo- 7.3 Nitobond (Base)
Photo- 7.4 Nitobond (Hardener)
Photo- 7.5 Mixing of Nitobond
Photo- 7.6 Spreading of Nitobond
Photo-7.7 Checking alignment with the help of plumb bob
Photo- 9.1 Checking right angles of 4bhk flats
Photo- 10.1 (A) Showing concrete cube mould inserted in tank for curing.
Photo- 10.1 (B) Showing Compressive Testing Machine.
Photo- 10.1 (C) Showing concrete cube mould after testing in CTM.
Photo- 11.1 Plastering work for internal walls
Photo- 12.1 Gypsum work for internal wall
Photo- 12.2 Gypsum Bag
Photo- 12.3 Retarder for gypsum
Photo- 13.1 PT Slab Cable Or Tendon
Photo- 14.1 RMC Plant Unit
Photo- 14.2 (3 Numbers of Silos)
Photo- 14.3 Trucks containing Flyash
Photo- 14.4 Conveyer Belt
Photo- 14.5 Slump
Photo- 14.6 Bucket Elevator
Photo- 14.7 Concrete output Hose Pipe
Photo- 14.8 Compressive Testing Machine
Photo- 14.9 Wash Sand
Photo- 14.10 Portland slag cement
Photo- 14.11 (10mm size aggregate )
Photo- 14.12 (20mm) size aggregate
Photo-5.1 Marking Compund Area
Photo-5.2 3D Model of [Link] the help of Total Station.
Photo-5.3 Concrete TM
Photo-5.4 Curing To Shear Wall
Photo-5.5 Internship Co-Ordinator [Link] Visited to the site
Photo-5.6 College Faculty [Link] Visited to the site.
Photo-5.7 College Faculty Mr.K.P Bhagat Visited to the site.
Photo-5.8 Showing the front road bridge architectural view of the
building.
Photo-5.9 Showing the architectural view of the building.
Photo-5.10 Showing the top architectural view of the building.
Photo-5.11 Testing of old fixer bond
Photo-5.12 Testing of New fixer bond
Photo-5.13 Marking of column numbers And Casting date.
Photo-5.14 Marking of water tank levels
Photo-5.15 Observing the reinforcement details
Photo-5.16 Observation of sample flat
Photo-5.17 Observation of col. reinforcement
Photo-5.18 Observation of Gypsum work
 CHAPTER 1

INTRODUCTION

1.1 Background of company

The name of company is SHREEJI – DREAMS TO DOORS led by Mr. Anjan Bhalodiya.
Chief Managing Director has undertaken several prestigious projects and has successfully
delivered them ever since their inception.

The focus is to develop properties with all modern facilities and specifications which match
all the required standards. The company visualizes a future where the world perceives as a
trusted and reputed name in the real estate business in India with a large number of clients
having found their prized possessions. The company is managed by highly qualified
professionals who are fully engrossed to ensure that the company maintains its high
standards in quality construction, timely delivery and customer satisfaction.

 Quality

Construction quality, choice of amenities, locales, material specifications, open spaces,

landscaping - every aspect of each project is planned with meticulous detail to deliver
superior premises that exceed expectations, yet completed within the stipulated time.

 Vision
The Vision is to become the go-to developers when the customers want world-class
Design and Build quality. We want to be the forerunners of a legacy that delivers quality
and reliability in real estate. We aim to maintain consistency in our quality of work, be
environmentally aware, and ensure the highest standard of service provision to all our
customers. We want to be a part of every homeowner's joyous story of buying property.

 Mission
Our Mission is to Design, Build and Market Residential and Commercial Complexes of
international quality & leaving no stone unturned to fulfil the dreams of our customers.
1.2 Project Mentor

1. Name of Industry : SHREEJI – DREAMS TO DOORS

2. Chief Managing Director : Mr. Anjan Bhalodiya
3. Planning and Consulting Engineer : i) Ar. Dilip Bhalodiya
ii) Ar. Yuvraj Chavda
4. Structural Engineer: Mr. Jayant V. Inamdar (Director of STRUDCOM Consultants
Pvt. Ltd.)
5. Project Engineer : Mr. Rahul Kulkarni
6. Site Engineer : Mr. Ishan Khan
Mr. Mohit Bhavsar

1.3 Project details

1. Name of Project- SHREEJI THE CROWN
2. Location : Shreeji The Crown, Near Prakash Petrol Pump, Mumbai Naka, Govind
Nagar, Nashik - 422009
3. Type of Project : Commercial + Residential with Amenities
4. Total Floors : 28 floors (G+28) and (G-2)
i. 3rd floor to 28th floor – Residential
ii. Ground floor to Eight floor – Commercial
iii. Basement Parking (G-2) and Ground floor for Residential Parking
iv. First and Third floor for Commercial Parking
v. 9th floor – Recreational Floor
vi. 10th to 28th – Only Residential
1. Area of site – 50,000 𝑓𝑡 2
Residential Area – i) 4BHK -2307𝑓𝑡 2
ii) 3BHK - 1707𝑓𝑡 2
Commercial Area – 10,000𝑓𝑡 2
2. Rate of flats – 9000/𝑓𝑡 2
3. Rate of Shops- 20000/𝑓𝑡 2
 CHAPTER 2

OBJECTIVES

The main objective of joining the Internship in a residential and commercial

building project construction site is to gain practical experience and develop
technical and managerial skills in real-world construction environments. Some key
objectives include:

1. Hands-on Experience – Learn construction techniques, materials, and equipment

usage.
2. Project Management Exposure – Understand project scheduling, budgeting, and
resource allocation.
3. Site Supervision – Observe and assist in site inspection, safety measures, and quality
control.
4. Technical Skill Development – Apply engineering concepts in structural, electrical,
and plumbing work.
5. Collaboration & Teamwork – Work with engineers, architects, and labourers to
understand coordination on-site.
6. Problem-Solving Skills – Identify and troubleshoot on-site issues related to design,
execution, or material selection.
7. Understanding Regulations – Learn about building codes, safety regulations, and
environmental considerations.
8. Career Readiness – Gain industry exposure and practical knowledge to enhance
employability.
 CHAPTER 3

METHODOLOGICAL DETAILS

1. Overview of overall site by site engineer-

 As the brief information was given by Mr. Ishan Khan (Site Engineer). As the name
of the project is “Shreeji- The Crown”. The construction site is located near Mumbai
Naka Highway, Govind Nagar, Nashik. As this project has 3&4bhk premium flats,
shops and offices. As the current position of site is, they have completed underground
parking for residential (G-2) and (1st & 2nd floor) for commercial offices parking. Till
now they have completed RCC work till 5th floor, 7th slab.
 The various components of building were viewed i.e. column, beams, slab, stairs.
 The various types of materials used in site are- AAC blocks, fly ash bricks, steel,
cover blocks etc.
 DPR was showed, how to write correct details in daily project report was known by
us. As it contains the number of materials used on day to day basis and which
activities were performed in overall day.

2. Overview of Aluform Construction-

 As the aluform construction method is used to cast the column structure. The
aluform construction method that uses aluminium panels to cast reinforce concrete
structure.
 As it is fast and provides accuracy with consistent casting.
 As aluform is one of the most environmentally friendly construction technique.
 As aluform is available in standard sizes and mostly used in large scale projects.
 The installation of Aluform is as follows-
a) Aluminium panels are assembled on-site to form the building's structure.
b) Concrete is poured into the panels to form the column.
c) The panels interlock, forming a framework for the building's superstructure.
 Photo- 2.1 Aluform Shuttering

3. Analysis of column test reports under guidance of site engineer-

 As the column test report was viewed and it came to known that the test results for
column was failed under compression test.
 As earlier the casting of column was done and the cubes were also filled and sent to
the lab.
 The lab technician insert the cube sample into curing tank for 7,14,28 days.
 After the curing period the cube sample with size 150mm×150mm×150mm is test
under compression testing machine.
 As the concrete cube mould with 28 days of curing was failed under the compression
testing machine,as the result was not as per the requirements.

Age Strenght in %
1 day 16%
3 days 40%
7 days 65%
14 days 90%
28 days 99%

 As the following table shows the number of days i.e. the age of concrete and the
concrete should gain the strength as per the percent given in the table.
 If the concrete fails to gain the strength as per the percent the structure or the
component may result to perform the destructive and non destructive test.
4. Overview of diamond core drilling-
 As the column has failed due to which the diamond core drilling was being
performed.
 As diamond core drill is suitable for cutting the hardsurfaces and smooth process is
obtain.
 As before the cutting of column specimen the column centre is being taken and
marked so that the core can be obtain.
 The diameter of core is 120mm & 100mm.
 The machine is being properly attached and the process of drilling is being
performed.

Fig- 4.1 Diamond Core Drill components Photo- 4.2 Diamond Core Drill

Photo- 4.3 Diamond Core Drill Specimen

5. Taking levels and to measure the depth of water tank-
 As the task of taking levels and depth of water tank was performed by the instrument
called Auto Level.
 Setup of Autolevel-
a) As it was uneven surface, so in a small plane level surface the instruments
and equipments were gathered.
b) Tripod was set properly releasing the nuts to maintain suitable height.
Tripod legs were set properly in a even surface and pressure is applied to it
so that the tripod doesnot make any moment.
c) Autolevel is attached to the tripod with respect to the centre of tripod.
d) Bubble tube is centred with respect to foot screw.
e) Cross hair is being managed or can be seen by adjusting the focusig screw.
 After setup of autolevel Bench Mark (B.M) was taken 100mtr.
 As reading were taken at 5 different station and 2 change point with the help of
auto level and levelling staff.
 As the readings of backsight, foresight, intermediate sight, were note down and
written down properly in a suitable column.
 As the level of all 5 station point was determined by Height Of Instrument method
(H.I.).
 Bench Mark (B.M.) = 100.00mtr
 Height of Instrument = 101.505
 HI= RL + BS.
 RL= HI – IS / FS.

Check = ΣBS – ΣFS = Last R.L – First R.L

 Various instruments used- a) Tripod

b) Auto level
c) Levelling staff
  Calculation-

Station B.S I.S F.S H.I R.L Remark

Back sight Intermed Fore Sight Height Reduce 100.00mtr
iate sight Of Level B.M
instrum
ent
1 1.505 101.505 100 B.M
2 1.550 4.270 98.785 97.235 CP-1
3 3.405 95.38
4 3.550 95.235
5 3.315 95.470
ΣBS= 3.055 ΣFS= 7.585

Check = ΣBS – ΣFS = Last R.L – First R.L

= (3.055) - (7.585) = 95.470 – 100

- 4.53 = - 4.53

 Reverse Calculation -

Station B.S I.S F.S H.I R.L Remark

Back sight Intermed Fore Sight Height Reduce 100.00mtr
iate sight Of Level B.M
instrum
ent
1 1.31 101.31 100 B.M
2 1.550 99.760
3 3.450 1.415 103.345 99.895 CP-1
4 4.275 1.600 106.02 101.745 CP-2
5 1.440 104.58
ΣBS= 9.035 ΣFS= 4.455
Check = ΣBS – ΣFS = Last R.L – First R.L

= (9.035) - (4.455) = 104.58 – 100

4.58 = 4.58

Fig & Photos - 5.1 Taking level with the instrument called Auto Level
6. Casting of Slab ( Day 01 )-
 As slab day is an important day considered in civil engineering project proper team
work should be maintained properly.
 The grade of concrete used to cast the slab was M40 where M stands for “mix” 40 is
compressive strength in Mpa.
 Around 200 to 220 cubic meter concrete was used in a single day.
 The number of transit mixer used are 28
 As the concrete is pumped and transfer by pipes at the worksite.
 Checking of various things under the guidance of Site Engineer-
a. Slab Thickness
b. Reinforcement- Checking the top and bottom mesh, reinforcement, fan points
and MS boxes as well as electrical pipes should not be breakdown.
c. Formwork- Ensure that the formwork is waterproof and doesnot absorb the
water concrete mix. The formwork should be in a proper alignment with
proper fitting
d. Proper cover blocks should be maintain
e. Proper calculation shall be made due to which the amount of concrete to be
used can be known and TM can be made available without any wastage.

Photo- 6.1 Casting of slab ( Day 01 )

7. Casting Of Slab ( Day- 02 ) and Column, Shear wall-
 On 2nd day of casting of slab the points where concrete couldn’t reached was
cleaned.
 As Nito Bond was used which is a bonding agent used in construction work
 As it is used to fixed the old bond between the new bond of concrete.
 As the base and hardener are two chemicals which is mixed properly and used
where the old concrete has set and new concrete is ready to cast.
 Before casting the alignment of reinforcement, formwork, and proper cover blocks
shall be checked properly.

A. Casting Of Column & Shear Wall-

 As proper alignment was checked properly before the process of casting.
 With the help of plumb bob the alignment was checked.
 As improper alignment is not at all suitable and not recommended to use.
 Proper compaction shall be done with the help of needle vibrator
 Proper levelling and finishing shall be properly done.

Photo- 7.1 Casting of slab ( Day 02 ) Photo- 7.2 Casting of shearwall

 Photo- 7.3 Nitobond (Base) Photo- 7.4 Nitobond (Hardener)

Photo- 7.5 Mixing of Nitobond Photo- 7.6 Spreading of Nitobond

Photo-7.7 Checking alignment with the help of plumb bob

8. To calculate the quantity of rubble soling-
 As the work was assigned by “Kulkarni Sir” to calculate the quantity of material
required for rubble soling.


7.840m

32.81m
4.503m

Fig- 8.1 Layout of rubble soling

14.278m

 1) ½ ×b×h = ½ × 32.81 × 7.840 = 128.61 m2

 2) b×h = 14.278 × 4.503 = 64.293 m2

 Total Area = 128.61 + 64.293 = 192.903 m2

 As thickness of rubble soling is 0.350 meter
 Total quantity of rubble soling = 192.90 × 0.350 = 67.615 cubic. Meter
 1 cu.m = 35.28 [Link] ( 3.28 × 3.28 × 3.28 )
 Total quantity ( [Link] ) = 67.515 × 35.28 = 2381.92 [Link]
 1 brass = 100 [Link] Therefore, 2381.92/100 = 23.81 brass rubble soling stone rqd
 Therefore total volume of PCC = 192.90 × 0.150 = 28.953 [Link]
9. To check the right angles-
 As measurements of all units of 4bhk flats were checked properly.
 Right angle which is also known as “Katkona”.
 As Pythagoras formula is taken into consideration to get the accurate values of
the room. C = √A2 + B2.

 As right angle is performed so as to ensure the proper alignment of walls, beams,

and columns.

 As right angle not checked properly and if any defects takes place it may result
into uneven corners, improper alignments of walls and may result to provide
improper arrangement of furniture or interior problems
 As right angles helps in finishing of tiling, plastering and painting.

Photo- 9.1 Checking right angles of 4bhk flats

10. Visit to concrete testing lab-
 As we visited to “Quality Probe India Pvt Ltd” laboratory to perform or to
conduct the compressive test on the core cut samples and cubes.
 As the size of cube is 150mm×150mm×150mm.
 While casting the cube must be tamp by tamping rod and concrete must poured
in three layers to ensure proper setting and avoid voids.
 As tamping must be done 35 times
 As there we saw how test is being performed the equipment used for it is
compressive testing machine (CTM).
 The capacity of CTM is 2000KN.
 As various tanks were there in which number of cubes were inserted into the
water for curing and temperature is being maintained 27 +- 2 degree C
 After curing the industry requires such as 7, 14 , 21 or 28 test is being performed
 If test results are failed the structure may need destructive and non-destructive
test.

(A) (B) (C)

Photo- 10.1 (A) Showing concrete cube mould inserted in tank for curing.

Photo- 10.1 (B) Showing Compressive Testing Machine.

Photo- 10.1 (C) Showing concrete cube mould after testing in CTM.
11. Overview Of Plastering Work-
 As the plastering work was overviewed by us. As the plastering work was
carried out for the sample flats.
 Thr process of plastering work involved-
a) To prepare the surfacei.e to clean the surface where the plastering work
is gonna carried out.
b) To prepare the mortar in correct ratio- 1 part of cement to 4 parts of sand
(for internal walls). And 1 part of cement to 6 parts of sand
(external walls).
c) After preparation of mix the first coat is applied and spread and roughen
the surface.
d) After drying of first coat the second coat is applied, as this coat is in thin
layer.
e) After proper level and proper surface is obtained it is dried properly.
f) On the next day the plastering wall is being cured to make it strong and
durbale to reduce the damage and cracks.

Photo- 11.1 Plastering work for internal walls

12. Overview Of Gypsum Work In Sample Flats-
 As the process of gypsum work was started after the plastering work.
 As gypsum is a white powder use to apply on walls.
 It is made from calcium sulphate hemihydrate (POP).
 It is only used for inner walls and ceilings to provide smooth and durable finish.
 As gypsum dries and sets faster.
 Brand company- Buildon gypsum plaster.
 Net weight- 25 kg single bag.
 Price of one bag- 300 rs/-
 The process of gypsum work involves-
a. To inspect the surface properly. As after the plastering work the surface
should be checked properly. If any minor and major cracks occurs the walls
should be get repaired. To fill the cracks and gaps with appropriate chemical
or cement.
b. As curing for the plaster should be done on regular basis. As after the curing
period the gypsum work can begin. As after applying gypsum the wall should
be wet or water should be spread evenly because the wall made from concrete
or brick should not absorbs the water from the gypsum.
c. Mixing of gypsum plaster- To add the require amount of water to a clean mix
container. To add gypsum powder gradually to the water and it should be
continuously stirred to avoid lumps. After mixing the mixture should allow
to settle for few minutes before applying.
d. Applying gypsum plaster- (First Coat) To apply the gypsum to the wall with
a trowel and float. Spread the overall gypsum evenly maintaining the
thickness.
e. Level the surface- To level the surface the straight edge and rectangular
screed was used to level the gypsum plaster and to remove the excess
material.
f. Final Smoothing- After the gypsum starts setting, gently smooth the surface
with a float or screed to achieve desire finish.
 g. Tools and materials use- Gypsum plaster, mixing bucket, trowel & float, hand
mixer or mechanical stirrer and screed.
 Brand company- Buildon Gypsum Plaster
 Net weight- 25 kg single bag.
 Price of one bag- 300 rs/-
 The cost of gypsum was carried out at a price point of 20-24 rs sq./ft. without
material.
 Buildon retarder admixture was also used to increase the setting time of gypsum up
to 15 to 20 mins.
 The powder i.e. retarder should be mixed “5 grams” for single bag of 25 kg.

Photo- 12.1 Gypsum work for internal wall

Photo- 12.2 Gypsum Bag Photo- 12.3 Retarder for gypsum

13. Overview of Post Tension Cable-
 As post tension cable is also known as tension tendons, are strands cables that
reinforce concrete to improve strength.
 Working of post tension cables- Post tension cables are tensioned after the
concrete has cured, due to which it compress the concrete and counteracts the
stretching forces.
 Why they are use- They are commonly used in commercial building, parking
and bridges. It can also be used in slabs having longer span between supports
columns.
 How they are installed- Preparation & planning- As post tension cables are
designed by structural engineers as per the structural requirements of the
projects. After the order placed and delivery is made off post tension cables and
other components like anchorage. After this the formwork for slab is setup
according to the project.
 Placement of PT cables- As the marking layout for cable placement is marked
on the formwork as per the drawings. After this process the sheaths are installed
for the cable to pass through it. Metal or steel chairs ghodi are used to maintain
proper support and spacing for the PT cables is 40mm (internal) and 100 mm on
outside. As the anchor plates are installed at the edge of slab from which the
cables will be stressed. After this process casting of concrete is done.
 How to locate them- As it is important to know the exact location of post
tension cables to avoid the damage during drilling and cutting operations.
 Post tensioning- After concrete reaches the require compressive strength the
cables are tensioned using hydraulic jacks. As the jacks pulls the tendons
applying tension. The tension is transferred to the concrete through the
anchorage. The amount of tension applied if monitored and recorded.
 Cutting & Finishing- Excess cables ends are cut-off. And the anchorage zones
are patched or sealed. Proper record of tension forces and elongation are
maintained for quality assurance.
 Photo- 13.1 PT Slab Cable Or Tendon

7 Ply = 1 tendon

Fig- 13.2 PT Slab & Regular Slab Difference

14. Visit To RMC Plant-
 As on 21/01/25, we have visited to RMC plant. Concrete Factory which is
located in Ozar (422207), Nashik.
 The total area of the RMC plant is around 2 acres.
 The capacity of the RMC plant is CP- 30 i.e. it can produce 30 cubic meter of
concrete per hour. As CP stands for “Compact concrete batching”.
 As there were 3 number of silos each of 100 ton, but 90 ton is being stored.
 The materials used for preparation of concrete is
a. Aggregate- 10 mm size and 20 mm size.
b. Cement- Ordinary Portland cement (opc).
c. Admixture- Chembond (0.4% to 0.8%).
d. Wash sand.
e. Fly ash- 20 to 30%
 As the unit called Mixer is being used to mix it well and to prepare the concrete.
The capacity of the mixer is “0.5m3”.
 As each batch is being prepared as the input given in the computerized system the
weight is being taken as per the grade of concrete and the required weight of material
is then added to mixer.
 For 7.5 m3 production quantity of concrete Total 15 No of batch is require.
 For 8 m3 production quantity of concrete Total 16 No of batch is require.
 As each batch has appropriate amount of cement, sand, aggregate, fly ash, and
admixture.
 The total loading time of “7.5M3 capacity of TM is around 18- 25 mins.
 The total loading time of “8M3 capacity of TM is around 20- 28 mins.
 As time may depend on the mixing of each batch.
 The total capacity of RMC plant which can produce around- 300m3 of concrete in
a day.
 As “Concrete Factory” have “6”no of Transit Mixer.
 5 TM of 7.5m3
 1 Tm of 8m3.
 As TM has a water storage tank which can store around 5000 litre of water.
 As concrete is also being tested over there. The total 6 number of specimen is filled
in concrete mould. As each TM concrete is being poured in cube specimen and the
curing is being done for 7 days and 28 days.
 As concrete factory has their own Quality Control Lab- the equipment used over
there are-
a. Compressive testing machine (CTM).
b. Oven or hot plate
c. Pycnometer
d. Measuring cylinder
e. Various size of sieve
f. Slump cone apparatus
g. Concrete cube mould
h. Vibrator
i. Mixer
 Various admixture Viewed over their-
a. Silica
b. Plasticizer- Powder form
c. Plastic fibre- glass fibre
d. Portland slag cement

Photo- 14.1 RMC Plant Unit Photo- 14.2 (3 Numbers of Silos)

Photo- 14.3 Trucks containing Flyash Photo- 14.4 Conveyer Belt

Photo- 14.5 Slump Photo- 14.6 Bucket Elevator

Photo- 14.7 Concrete output Hose Pipe Photo- 14.8 Compressive Testing Machine
 Photo- 14.9 Wash Sand Photo- 14.10 Portland slag cement

Photo- 14.11 (10mm size aggregate ) Photo- 14.12 (20mm) size aggregate
 CHAPTER 4

INVOLVEMENT DURING INTERNSHIP

1. We studied the various things that are required for doing the surveying work.
2. Learn the basic information about civil engineering.
3. Information of various survey instrument and their use on site was known.
4. Various commands of AutoCAD and its importance.
5. We studied how to check the right angle of any unit in the flat.
6. We studied how to mark the layout of site area by using Total Station.
7. To understand how to locate column number and position actual on site.
8. To understand various drawings and their typical cross sections with elevations.
9. To mark the compound wall by using total station and to calculate the area.
10. Try to learn the basic knowledge of abstract sheet.
11. To understand how to fill and correctly write DPR.
12. To check properly the number of tile given in the bill and verify them in truck as
well as during the unloading time to check correct name and number of tiles.
13. To understand importance of Excel software used for estimation and BBS.
14. To check all the dimensions correctly of all units of flats and various structural
member.
15. To check the curing on regular basis.
16. To check every work is going perfectly or not.
17. To verify the slump during the casting day.
18. To check the dimensions and various reinforcement before casting.
19. To conduct the trial mixes to ensure required strength and workability.
20. Material inspection during unloading of any material.
21. To check the dimensions during the installation process of crane.
22. Ensure proper lapping and welding of rebar.
 CHAPTER 5

PHOTO GALLERY

Photo-5.1 Marking Compund Area Photo-5.2 3D Model of Building.

With the help of Total Station.

Photo-5.3 Concrete TM Photo-5.4 Curing To Shear Wall

Photo-5.5 Internship Co-Ordinator [Link] Visited to the site.

Photo-5.6 Teacher Gaurdian [Link] Visited to the site.

Photo-5.7 College Faculty [Link] Visited to the site.

Photo-5.8 Showing the front road bridge architectural view of the building.

Photo-5.9 Showing the architectural view of the building.

Photo-5.10 Showing the top architectural view of the building.

Photo-5.11 Testing of old fixer bond Photo-5.12 Testing of New fixer bond

Photo-5.13 Marking of column numbers Photo-5.14 Marking of water tank levels.

And Casting date.
 Photo-5.15 Observing the reinforcement details

Photo-5.16 Observation of Photo-5.17 Observation of col.

Sample flat reinforcement

Photo-5.18 Observation of Gypsum work

 CONCLUSION

26-day internship at Shreeji Life Space on The Crown project provided invaluable practical
experience and a deeper understanding of the construction industry. Through active
participation in various site activities, I gained significant knowledge and honed my skills.
Observing real-world field conditions proved particularly beneficial, bridging the gap
between theoretical concepts and practical application.

This internship has been instrumental in my professional development, and I am grateful

for the opportunity to have contributed to The Crown project.

Active participation in site activities fostered a deeper understanding of construction

processes. Observing real-world field conditions significantly enhanced my theoretical
knowledge. This experience has been instrumental in bridging the gap between academic
learning and industry practices.

The hands-on involvement and exposure to the complexities of a live project have solidified
my understanding of construction principles and site management. I am grateful for the
opportunity and confident that the skills and knowledge gained will be beneficial in my
future endeavours.

The internship has strengthened my confidence and prepared me for future challenges in
the field of civil engineering