pipe flow
pipe flow
FLUID MECHANICS
Chapter 8 Pipe Flow
Jyh-Cherng Shieh
Department of Bio-Industrial Mechatronics Engineering
National Taiwan University
12/21/2009
1
MAIN TOPICS
General Characteristics of Pipe Flow
Fully Developed Laminar Flow
Fully Developed Turbulent Flow
Dimensional Analysis of Pipe Flow
Pipe Flow Examples
Pipe Flowrate Measurement
2
定義Internal flows:流體完全被solid
Introduction surface包圍的流動
依solid surface形狀可分成 pipes、 ducts(非圓)、nozzle、…等等
Flows completely bounded by solid surfaces are called INTERNAL
FLOWS which include flows through pipes (Round cross section),
ducts (NOT Round cross section), nozzles, diffusers, sudden
contractions and expansions, valves, and fittings.
The basic principles involved are independent of the cross-sectional
shape, although the details of the flow may be dependent on it.
The flow regime (laminar or turbulent) of internal flows is primarily
a function of the Reynolds number.
分類
如此分類的意義?務實,便於分析。分類的依據,指標?如何界分?
General Characteristics of
Pipe Flow
先談談管流的一般特徵…
4
號稱管系統,含括?
Pipe System
管系:管本身與管配件
5
Pipe Flow vs. Open Channel Flow
相對pipe flow,有所謂open-channel flow
Pipe flow: Flows completely filling the pipe. (a)
The pressure gradient along the pipe is main driving force.
Open channel flow: Flows without completely filling the
pipe. (b)
The gravity alone is the driving force.
沒有填滿管子的『管流』就非管流
Open channel flow
7
Laminar or Turbulent Flow 2/2
當flowrate很低、中度到很大…,染料的崩裂情況不同!
>For “small enough flowrate” the dye streak will remain as a
well-defined line as it flows along, with only slight blurring due
to molecular diffusion of the dye into the surrounding water.
>For a somewhat larger “intermediate flowrate” the dye
fluctuates in time and space, and intermittent bursts of irregular
behavior appear along the streak.
>For “large enough flowrate” the dye streak almost
immediately become blurred and spreads across the entire pipe in
a random fashion.
染料分子擴散到附近,並出現輕微的模糊現象Æ染料隨時空波動,
沿著streak出現間歇性的、不規則的崩裂Æ染料開始Random的崩
裂,並逐漸擴散充滿整個管子 8
Time Dependence of
Fluid Velocity at a Point
在某一位置記錄速度變動
流
率
9
Indication of 剛剛提到分類的標準?指標?
13
Example 8.1 Solution
If the flow in the pipe is to maintain laminar, the minimum time to
fill the glass will occur if the Reynolds number is the maximum
allowed for laminar flow, typically Re=2100. Thus
V = 2100 μ / ρ D = 0 .486 ft / s
V V
t= = = .... = 8 .85 s
Q (ρπ / 4 ) D V
2
14
流體在管內的發展歷程?
從進口處開始…
How flowing fluid developed within pipe
15
Entrance Region and
Fully Developed Flow 1/5 總要有..開始
16
Entrance Region and 在進口處…幾乎可以看成
uniform flows,但稍微
Fully Developed Flow 2/5 前進之後…
D D
Dimensionless entrance length
19
Entrance Region and 發展過程結束,velocity
profiles不再改變!
Fully Developed Flow 5/5
Once the fluid reaches the end of the entrance region,
section (2), the flow is simpler to describe because the
velocity is a function of only the distance from the pipe
centerline, r, and independent of x.
The flow between (2) and (3) is termed fully developed.
進口區之後稱為「完全發展區」,在「完全發展
區」內velocity profile已經定型
此階段的velocity profiles只是function of r 20
從pressure distribution來看
管流的發展過程
21
Pressure Distribution along Pipe
In the entrance region of a pipe, the fluid 從壓力降的觀點來看管流變化
accelerates or decelerates as it flows. There is
a balance between pressure, viscous, and The magnitude of the
inertia (acceleration) force. pressure gradient is
constant.
參與角力者
眾多…
∂p
還在變動中..
∂x ∂p Δp
= < 0 已經固定
The magnitude of the ∂x l
pressure gradient is larger
此區壓力降梯度
than that in the fully
大於完全發展區
developed region.
22
局限於完全發展區且區內為Laminar flow
先討論流況被歸類為Laminar flow者……
不同的切入方法Æ求解管流的velocity distribution
23
F = ma 切入
z 先討論Force balance(無關流況)-剪力、壓力
與重力Æ ma。
z 再面對不能迴避的問題:剪應力與速度的關係?
Laminar flow或Turbulent flow,其剪應力與速
度關係不同!
z Laminar flow者,剪應力與速度關係比較簡單,
這也就是何以先集中火力討論Laminar flow。
z 可以想像者,Turbulent flow比較複雜!後頭再
討論。
24
From F=ma 1/8
25
因為velocity非uniform,因此從t發展到
From F=ma 2/8 t+δt,fluid element移動新位置時形狀也有
改變
開始假設是Laminar flow
Laminar
du
Turbulent flow?剪應力關係不單純!
τ = −μ
後頭再討論 dr 28
From F=ma 5/8 切記:因為有假設Laminar flow
du du ⎛ Δp ⎞
Since τ = − μ = − ⎜⎜ ⎟⎟ r
dr dr ⎝ 2μ l ⎠
Δp ⎛ Δp ⎞ 2
∫ du = − 2μl ∫ rdr ⇒ u = − ⎜⎜⎝ 4μl ⎟⎟⎠ r + C1
因為存在這個關係讓後續變得可為,若是Turbulent flow,就沒這麼簡單
With the boundary conditions: u=0 at r=D/2
Δ pD 2
C1 = −
16 μ l Δ pD 2 ⎡ ⎛ 2r ⎞2 ⎤ ⎡ ⎛ 2r ⎞2 ⎤
u(r) = ⎢1 − ⎜ ⎟ ⎥ = VC ⎢1 − ⎜ ⎟ ⎥
16 μ l ⎢⎣ ⎝ D ⎠ ⎥⎦ ⎢⎣ ⎝ D ⎠ ⎥⎦
Velocity distribution
τ w D ⎛⎜ ⎛ r ⎞ ⎞⎟
2
4 lτ w u(r) =
⎜
1− ⎜ ⎟
Δp = 4μ ⎝ ⎝ R ⎠ ⎟⎠
D 目標達成 29
From F=ma 6/8
Average velocity
Q Q Δ pD 2
Vaverage = = =
A πR 2
32 μ l
Vaverage =
(Δp − γl sin θ)D 2
32μl
32
Example 8.2 Laminar Pipe Flow
z An oil with a viscosity of μ= 0.40 N·s/m2 and density ρ= 900
kg/m3 flows in a pipe of diameter D= 0.20m . (a) What pressure
drop, p1-p2, is needed to produce a flowrate of Q=2.0×10-5 m3/s if
the pipe is horizontal with x1=0 and x2=10 m? (b) How steep a hill,
θ,must the pipe be on if the oil is to flow through the pipe at the
same rate as in part (a), but with p1=p2? (c) For the conditions of
part (b), if p1=200 kPa, what is the pressure at section, x3=5 m,
where x is measured along the pipe?
33
Example 8.2 Solution1/2
R e = ρ VD / μ = 2 .87 < 2100
Q
V= = 0 .0637 m / s
A
128μlQ
sin θ = − = ... ⇒ θ = −13.34°
πρgD 4
34
Example 8.2 Solution2/2
With p1=p2 the length of the pipe, l, does not appear in the flowrate
equation
Δp=0 for all l
p1 = p 2 = p 3 = 200 kPa
35
從Navier Stokes equation切入
透過合理假設,簡化……
36
From the Navier-Stokes Equations 1/3
41
From the Navier-Stokes Equations 3/3
r r ∂p 1 ∂ ⎛ ∂u ⎞
V = u( r ) i + ρg sin θ = μ ⎜r ⎟
∂x r ∂r ⎝ ∂r ⎠
∂p ∂p − Δp
= const. → = 積分+邊界條件
∂x ∂x l
Integrating Velocity profile u(r)=
B.C. (1) r = R , u = 0 ;
(2) r = 0 , u < ∞ or r = 0 ∂u/∂r=0
42
From Dimensional Analysis 1/3
D Δp ⎛l⎞
= φ⎜ ⎟ an unknown function of the length to
μV ⎝ D⎠
diameter ratio of the pipe.
函數關係?UNKNOWN
43
From Dimensional Analysis 2/3
假設是一個線性關係
DΔp Cl
= where C is a constant.
μV D
Δp CμV Q = AV = ( π / 4C ) Δ pD 4
= 2 μl
l D
The value of C must be determined by theory or experiment.
For a round pipe, C=32. For duct of other cross-sectional
shapes, the value of C is different.
32μlV 常數C可由理論或實驗來推算
For a round pipe Δp =
D2
對圓型管而言,C = 32 Q Q Δ pD 2
Vaverage = = =
A πR 2
32 μ l 44
From Dimensional Analysis 3/3
32μlV
Δp =
D2 Δp 32μlV / D 2 μ l 64 l
For a round pipe 1 = = 64 =
2 ρV 2 ρV ρVD D Re D
2 1 2
l ρV 2
Δp = f
D 2
f is termed the friction factor, or
D
Δp sometimes the Darcy friction factor.
f= l
ρV 2 64 8τ w
2 f= =
For laminar flow Re ρV 2
4 lτ w
物理意義:在完全發展區內壓力降與管壁剪應力平衡 Δp =
D 45
Example 8.3 Laminar Pipe Flow Properties 1/2
46
Example 8.3 Laminar Pipe Flow Properties 1/2
47
Example 8.3 Solution1/2
If the flow is laminar
πΔpD4 1 .60 × 10 −5
Q= = KΔp K=
μ
128μl
For T=100°F, μ=3.8×10-3 lb·s/ft2, Q=0.5ft3/s
128μlQ
Δp = = ... = 119lb / ft 2
πD4
Q R e = ρ VD / μ = ... = 1380 < 2100
V = = ... = 10.2ft / s
A
4 lτ w ΔpD
Δp = ⇒ τw = = ... = 1.24lb / ft 2
D 4l 48
Example 8.3 Solution2/2
The new pressure force and viscous force on the fluid within the pipe
between sections (1) and (2) is
πD 2
Fp = Δp = ... = 5.84lb
4
D
Fv = 2π lτ w = ... = 5.84lb
2
The values of these two forces are the same. The net
force is zero; there is no acceleration.
49
當管流是Turbulent flow……
50
Fully Developed Turbulent Flow
實務上,管流為turbulent pipe flow的機率遠大於Laminar pipe flow
Turbulent pipe flow is actually more likely to occur than
laminar flow in practical situations. 紊流,一個複雜的過程…
Turbulent flow is a very complex process.
Numerous persons have devoted considerable effort in an
attempting to understand the variety of baffling aspects of
turbulence. Although a considerable amount if knowledge
about the topics has been developed, the field of turbulent
flow still remains the least understood area of fluid
mechanics. 即便有很多投入,但對於turbulent pipe flow的了解還是有限
Much remains to be learned about the nature of turbulent flow.
51
Turbulent flow的特性還是最吸引人去關注的議題
Transition from Laminar to Turbulent
Flow in a Pipe 1/2 討論LaminarÆturbulent flow的過程
For any flow geometry, there is one (or more)
dimensionless parameters such as with this parameter
value below a particular value the flow is laminar, whereas
with the parameter value larger than a certain value the
flow is turbulent. 之前所使用的指標,小於某一值歸屬Laminar
flow,大於某一值歸屬Turbulent flow
Ö The important parameters involved and their critical
values depend on the specific flow situation involved.
因flow situation不同
For flow in pipe : 2100<Re…..Re>4000 似乎很難一刀畫下,
存在一個過渡的階段…
For flow along a plate Rex~5000
Consider a long section of pipe that is
為了了解transition
initially filled with a fluid at rest. 52
管內先塞滿流體Æ
Transition from Laminar to Turbulent
Flow in a Pipe 2/2 閥打開,管內流體開始流動,Re由0 增加
As the valve is opened to start the flow, the flow velocity and, hence,
the Reynolds number increase from zero (no flow) to their
maximum steady flow values.
For the initial time period the Reynolds number is small enough for
laminar flow to occur. 速度出現隨機波動
At some time the Reynolds
number reaches 2100, and the Re > 2100 崩裂
flow begins its transition to
turbulent conditions.
速度
Intermittent spots or burst
appear…..
Re>2100開始由transition 觀察不同時間的速度變動,並計算Re
53
Description for Turbulent Flow 1/4
紊流下,流體參數也都出現隨機波動的特性 在特定點追蹤速度的軸向分量
A typical trace of the axial component of
Turbulent flows involve velocity measured at a given location in
randomly fluctuating the flow, u=u(t).
注意其中的速度定義
parameters.
The character of many of the
important properties of the
flow (pressure drop, heat
進入turbulent status
transfer, etc.) depends strongly
on the existence and nature of
The time-averaged, ū, and
the turbulent fluctuations or
fluctuating, ú description of a
randomness. parameter for tubular flow.
流體的參數與紊流的隨機波動特性有很強烈的關聯
54
Description for Turbulent Flow 2/4
以隨機的,三維的漩渦來描述紊流
Turbulent flows are characterized by random, three-
dimensional vorticity. 其他參數也有這種現象……
也可以如此描述
Turbulent flows can be described in terms of their mean
放大 values on which are superimposed the fluctuations.
描述turbulent flow
1 tO +T
u=
T ∫
tO
u (x , y, z, t )dt
u' = u − u
u = u + u'
55
Description for Turbulent Flow 3/4
The time average of the fluctuations is zero.
1 t O +T 1
u' =
T ∫ (
tO
u − u )dt = (Tu − Tu ) = 0
T
The square of a fluctuation quantity is positive.
1 t +T
∫ (u')2 dt > 0
2
( u' ) = O
T tO Turbulence intensity越大,速度變動越大
Turbulence intensity or the level of the turbulence
紊流強度 2 The larger the turbulence intensity, the larger
⎡1 t O +T ⎤
∫ (u') dt ⎥
2 the fluctuations of the velocity. Well-
⎢
( u' ) 2 ⎣ T tO ⎦ designed wind tunnels have typical value of
ℑ= =
u u ℑ=0.01, although with extreme care, values
as low as ℑ=0.0002 have been obtained. 56
Description for Turbulent Flow 4/4
Turbulent flow有其優點,當然也有其缺點;
Laminar flow亦是有優點,也有缺點
57
不能迴避的問題,剪力與速度的關係
Shear Stress for Laminar Flow 1/2
Laminar flow的剪應力
Laminar flow is modeled as fluid particles that flow smoothly along
in layers, gliding past the slightly slower or faster ones on either side.
The fluid actually consists of numerous molecules darting about in
an almost random fashion. The motion is not entirely random – a
slight bias in one direction.
As the molecules dart across a given
plane (plane A-A, for example), the
ones moving upward have come from
an area of smaller average x
component of velocity than the ones
moving downward, which have come
from an area of large velocity.
58
Shear Stress for Laminar Flow 2/2
The momentum flux in the x direction across plane A-A give rise to
a drag of the lower fluid on the upper fluid and an equal but opposite
effect of the upper fluid on the lower fluid. The sluggish molecules
moving upward across plane A-A must accelerated by the fluid
above this plane. The rate of change of momentum in this process
produces a shear force. Similarly, the more energetic molecules
moving down across plane A-A must be slowed down by the fluid
below that plane.
BY combining these effects, we obtain the well-known Newton
如果流況歸類為Laminar flow,則
viscosity law
du Shear stress is present only if there is a
τ yx = μ gradient in u = u(y).
dy 59
Shear Stress for Turbulent Flow 1/2
Turbulent flow的剪應力
一連串random、3D、eddy型態
The turbulent flow is thought as a 的運動
series of random, three-
dimensional eddy type motions.
These eddies range in size from
very small diameter to fairly large
diameter.
This eddy structure greatly
promotes mixing within the fluid.
簡言之,紊流的剪力與速度關係無法像Laminar flow一樣
60
Shear Stress for Turbulent Flow 2/2
The flow is represented by u (time-mean velocity ) plus u’ and v’
(time randomly fluctuating velocity components in the x and y
direction).
The shear stress on the plane A-A The shear stress is not merely
proportional to the gradient of the
du time-averaged velocity, u ( y ) .
τ=μ − ρ u ' v ' = τ la min ar + τ turbulent
dy 剪力非與速度梯度成正比關係
is called Reynolds stress introduced by
ρu' v' Osborne Reynolds. 稱為Reynolds stress
As we approach wall, and is zero at the wall
ρu' v' → 0
在wall附近 (the wall tends to suppress the fluctuations.)
不像Laminar flow的剪應力與速度梯度存在簡單的關係 61
怎麼辦?分靠近牆壁與遠離牆壁者兩區……
63
Alternative Form of Shear Stress 1/2
另一種表達shear stress的方式 強調:只是另一種表達方式而已
64
Alternative Form of Shear Stress 2/2
不管那一種方式,都一樣『不簡單』
2
du ⎛ du ⎞
η = ρl
2
m
τ turb = ρl ⎜⎜ ⎟⎟
2
m
dy ⎝ dy ⎠
mixing length, is not constant
throughout the flow field.
u ⎛ yu ∗ ⎞ yu *
∗
= 2 .5 ln ⎜ ⎟ + 5 .0 for > 30
u ⎝ y ⎠ ν
Determined experimentally
ÎIn transition region or buffer layer
U −u ⎛R⎞ yu *
= 2 .5 ln ⎜ ⎟ for 5-7 ≤ ≤ 30
ν
∗
u ⎝ y⎠
68
Turbulent Velocity Profile 4/5
*
u yu
=
u *
ν 管中心
u ⎛ yu∗ ⎞
∗
= 2.5 ln⎜⎜ ⎟⎟ + 5.0
u ⎝ y ⎠
靠近管壁
69
Turbulent Velocity Profile 5/5
另一種公式
The velocity profile for turbulent
flow through a smooth pipe may
also be approximated by the
empirical power-law equation
1/ n 1/ n
u ⎛y⎞ ⎛ r ⎞
=⎜ ⎟ = ⎜1 − ⎟
U ⎝R⎠ ⎝ R⎠
Where the exponent, n, varies
with the Reynolds number.
The power-law profile is not
applicable close to the wall.
可其限制-近管壁處不管用
70
Example 8.4 Turbulent Pipe Flow
Properties
z Water at 20℃ (ρ=998kg/m3 and ν=1.004×10-6m2/s) flows through
a horizontal pipe of 0.1-m diameter with a flowrate of Q=4×10-2m3/s
and a pressure gradient of 2.59 kPa/m. (a) Determine the
approximate thickness of the viscous sublayer. (b) Determine the
approximate centerline velocity, Vc. (c) Determine the ration of the
turbulent to laminar shear stress, τturb/τlam at a point midway
between the centerline and the pipe wall (i.e., at r=0.025m)
71
Example 8.4 Solution1/3
The thickness of viscous sublayer, δs , is approximately
DΔp
δsu * ν τw = = ... = 64.8N / m 2
=5 δs = 5 * 4l
ν u u * = (τ w / ρ )
1/ 2
= ... = 0 .255 m / s
ν
δ s = 5 * = ... = 1 .97 × 10 − 5 m = 0 .02 mm
u
The centerline velocity can be obtained from the average velocity and
the assumption of a power-law velocity profile
Q 0 .04 m 3 / s
V= = = 5 .09 m / s R e = VD / ν = ... = 5 .07 × 10 5
A π ( 0 .1m ) / 4
2
72
Example 8.4 Solution2/3
1/ n 1/ n
u ⎛y⎞ ⎛ r ⎞
=⎜ ⎟ = ⎜1 − ⎟
U ⎝R⎠ ⎝ R⎠
n2
Q = AV = ∫ u dA = ... = 2 π R Vc 2
= πR 2 V
( n + 1)( 2 n + 1)
V 2n 2
= Vc = ... = 6 .04 m / s
Vc ( n + 1)( 2 n + 1)
2τ w r
τ= Valid for laminar or turbulent flow
D
n=8.4
2τ w r 2(64.8 N / m )(0.025m) 2
τ= = R e = VD / υ = ... = 5 .07 × 10 5
D (0.1m)
= τlam + τ turb = 32.4 N / m 2 73
Example 8.4 Solution3/3
2τ w r 2(64.8 N / m 2 )(0.025m)
τ= =
D (0.1m)
= τlam + τ turb = 32.4 N / m 2
(1− n ) / n
du Vc ⎛ r⎞
τlam = −μ = −μ ⎜1 − ⎟ = 0.0266 N / m 2
dr nR ⎝ R ⎠
74
Dimensional Analysis of
Pipe Flow
75
Energy Considerations 1/8
Page 1/8~7/8出現在Chapter5
Considering the steady flow through the piping system, including a
reducing elbow. The basic equation for conservation of energy – the
first law of thermodynamics
r r ∂ r r
in + ∫ σ nn V ⋅ n dA = ∫ e ρ d V + ∫ e ρ V ⋅ n dA
&
Q &
+W
net in Shaft
CS ∂t CV CS
∂ r r r r
&
⇒Q net in + WShaft in = ∫ e ρ d V + ∫ e ρ V ⋅ n dA − ∫ σ nn V ⋅ n dA
&
∂ t CV CS CS
V2
e=u+ + gz
2 76
Rate of Work done by CV
& =W
W & + &
W + &
W + &
W
Shaft normal shear other
Shaft work W & : the rate of work transferred into through
Shaft
the CS by the shaft work ( negative for work transferred out,
positive for work input required) 藉由shaft傳遞的功
Work done by normal stresses at the CS:
r v r r r r
&
Wnormal = δ Fnormal ⋅ V = ∫
CS
σ nn V ⋅ n dA = − ∫ p V ⋅ n dA
CS
Work done by shear stresses at the CS:
r r
Wshear = + ∫ τV ⋅ n dA
& Negligibly small
CS
Other work 2 +輸入系統者,-輸出系統者
∂ r r r r
∂t ∫ cv eρdV + ∫ eρV ⋅ ndA =Q net in + Wshaft net in − ∫ pV ⋅ ndA
CS
& &
CS
77
Energy Considerations 2/8
∂
When the flow is steady
∂t ∫ CV eρdV = 0
The integral of
⎡ p V2 ⎤ r r
∫ CS ⎢⎣û + ρ + 2 + gz⎥⎦ρV ⋅ ndA ???
Uniformly distribution 進一步假設
⎡ p V2 ⎤ r r ⎛ p V2 ⎞ ⎛ p V2 ⎞
∫ CS ⎢⎣û + ρ + 2 + gz⎥⎦ρV ⋅ ndA = ∑ ⎜⎜ û + +
out ⎝ ρ 2
+ gz ⎟⎟m − ∑ ⎜⎜ û + +
⎠
&
in ⎝ ρ 2
+ gz ⎟⎟m
⎠
&
⎡ p V2 ⎤ r r
Only
Only one
one stream
stream ∫ CS ⎢⎣û + ρ + 2 + gz⎥⎦ρV ⋅ ndA
entering
entering and
and leaving
leaving
⎛ p V2 ⎞ ⎛ p V2 ⎞
= ⎜⎜ û + + + gz ⎟⎟ m & out − ⎜⎜ û + + + gz ⎟⎟ m & in
Special & simple case ⎝ ρ 2 ⎠out ⎝ ρ 2 ⎠in
78
單進單出
Energy Considerations 3/8
If shaft work is involved…. 當 shaft work 包括進來
( )
2
pout Vout pin Vin2
÷ m& ρ
+
2
+ gz out =
ρ
+
2
+ gz in − û out − û in − q net in
&
where q net in = Q net in / m
&
For steady, incompressible, frictionless flow… 之前得到的Bernoulli eq.
ρVout
2
ρVin2
p out + + γz out = p in + + γz in Bernoulli equation
2 2
û out − û in − q net in =0 Frictionless flow…
沒有摩擦損失 80
Energy Considerations 5/8
考量能量損失
For steady, incompressible, frictional flow…
83
總結1/8~7/8
2 2
p2 V p1 V
+ + z2 = +
2
+ z1 + h s − h L
1
γ 2g γ 2g
Pipe system 內 LOCATION 1ÆÆ LOCATION 2
h L = h L major + h L min or
84
Energy Considerations 8/8
h L = h L major + h L min or
85
Major Losses: Friction Factor
πD 4 Δ p
Q= Poiseuille’s Law
128 μ l
Valid for Laminar flow only
Q Q Δ pD 2
Vaverage = = =
A πR 2
32 μ l
87
Major Losses: Laminar Flow
先探討Laminar flow的major loss
In fully developed laminar flow in a horizontal pipe, the
pressure drop 水平、完全發展的laminar flow l ρV 2
Δp = f
128 μ l Q 128 μ l V (πD / 4 )
2
l μV D 2
Δp = = = 32 Δ p
πD 4 πD 4 D D = hL
Δp μ l 64 l ρg
= 64 = Q=V × A=V × π D 2/4 l V 2
1 ρ VD D Re D hL ≡ f
ρV 2
2 D 2g
l ρV 2 l μV l V2 ⎛ μ ⎞ ⎛ 64 ⎞ l V 2
Δp = f >> h L = 32 = ⎜ 64 ⎟=⎜ ⎟
D 2 D ρ D D 2 ⎝ ρ VD ⎟⎠ ⎜⎝ R e ⎟⎠ D 2
Δ p = F(V , D, l, ε, μ , ρ )
列出影響壓力降的因子 管壁粗糙度
89
Major Losses: Turbulent Flow 2/3
透過dimensional analysis
Applying dimensional analysis, the result were a correlation of the
form
Δp ⎛ ρVD l ε ⎞ 諸多驗實驗顯示: head
= φ⎜⎜ , , ⎟⎟
2 ρV ⎝ μ D D ⎠ loss 與l/D成正比
1 2
91
Friction Factor by L. F. Moody
92
About Moody Chart 從Moody chart看出什麼
95
Example 8.5 Solution1/2
Under standard temperature and pressure conditions
Ρ=1.23kg/m3, μ=1.79×10-5N⋅s/m
The Reynolds number
R e = ρ VD / μ = ... = 13,700 → Turbulent flow
If the flow were laminar
f=64/Re=…=0.0467
l 1
Δp = f ρ V 2 = ... = 0 .179 kPa
D2
96
Example 8.5 Solution2/2
If the flow were turbulent
From Moody chart f=Φ(Re,ε/D) =…0.028
l 1
Δp = f ρ V 2 = ... = 1 .076 kPa
D2
97
Minor Losses 1/5
Pipe system不是只有直管而已,其他管元件所導致的損失
Most pipe systems consist of
considerably more than straight
pipes. These additional
components (valves, bends, tees,
and the like) add to the overall
head loss of the system.
Such losses are termed MINOR
LOSS.
Additional components所導致的loss
稱為MINOR LOSS The flow pattern through a valve
98
Minor Losses 2/5
理論預測流體在元件內的流況根本做不到
The theoretical analysis to predict the details of flow
pattern (through these additional components) is not, as
yet, possible. 以無因次化型式呈現head loss informationÆ資料來自實驗
The head loss information for essentially all components is
given in dimensionless form and based on experimental
data. The most common method used to determine these
head losses or pressure drops is to specify the loss
coefficient, KL
最常用的方法連結 Loss coefficient與head loss或壓力降
99
Minor Losses 3/5
如何連結?Æ
h Lmin or Δp 1 2
KL = = ⇒ Δp = K ρV
V / 2g 1 ρV 2
2 L
2
2 把minor loss視同另類major loss
V2 l eq V 2
Minor losses are sometimes h Lmin or = K L =f
2g D 2g
given in terms of an equivalent
D
length leq l eq = K L 相當於多長的管損失
f
The actual value of KL is strongly dependent on the geometry of
the component considered. It may also dependent on the fluid
properties. That is
K L = φ( geometry)
就像major loss在Re很大時,frictional
factor僅與roughness有關。
102
Minor Losses Coefficient Entrance flow 1/3
KL = function of rounding of
the inlet edge.
103
Minor Losses Coefficient Entrance flow 2/3
轉角處出現vena contract
A vena contracta region may result because the fluid
cannot turn a sharp right-angle corner. The flow is said to
separate from the sharp corner. 無法直角轉彎,自然由轉角處分離
The maximum velocity velocity at section (2) is greater
than that in the pipe section (3), and the pressure there is
lower. (2)處速度高於(3)處速度,壓力回升
If this high speed fluid could
slow down efficiently, the 壓力回不來
kinetic energy could be
converted into pressure.
104
如果高速可以有效率緩下來,kinetic energy當然可以轉回壓力
Minor Losses Coefficient Entrance flow 3/3
情況並非如此。加速度過程是OK的,但減速過程卻沒有效率
Such is not the case. Although
the fluid may be accelerated
very efficiently, it is very
difficult to slow down
(decelerate) the fluid
efficiently.(1)Æ(2) 減速過程出現來自viscous dissipation的loss
(2)Æ(3) The extra kinetic
energy of the fluid is partially
lost because of viscous
dissipation, so that the pressure
does not return to the ideal
value.
Flow pattern and pressure distribution
Kinetic energy在(2)Æ(3)部分損 for a sharp-edged entrance
失,導致壓力回不到理想位置。 105
Entrance HEAD LOSS
流體的inertial
effects主要是被
流體內部的shear
stress給損失
掉,少部分是肇
因於wall shear
stress。
106
Minor Losses Coefficient Exit flow
107
Minor Losses Coefficient varied diameter
查表找KL
2
⎛ A ⎞
K L = ⎜⎜1 − 1 ⎟⎟
⎝ A2 ⎠
108
Minor Losses Coefficient Bend
彎管的KL
Character of the flow in bend
and the associated loss
coefficient.
Valves內部構造
111
Example 8.6 Minor Loss 1/2
z Air at standard conditions is to flow through the test section
[between sections (5) and (6)] of the closed-circuit wind tunnel
shown if Figure E8.6 with a velocity of 200 ft/s. The flow is driven
by a fan that essentially increase the static pressure by the amount
p1-p9 that is needed to overcome the head losses experienced by the
fluid as it flows around the circuit. Estimate the value of p1-p9 and
the horsepower supplied to the fluid by the fan.
112
Example 8.6 Minor Loss 2/2
113
Example 8.6 Solution1/3
The maximum velocity within the wind tunnel occurs in the
test section (smallest area). Thus, the maximum Mach number
of the flow is Ma5=V5/c5
V5 = 200ft / s c 5 = ( KRT5 )1 / 2 = 1117ft / s
The energy equation between points (1) and (9)
p1 V12 p 9 V9 2
+ + z1 = + + z 9 + h L1−9
γ 2g γ 2g
p1 p 9
h L1−9 = − The total head loss from (1) to (9).
γ γ
114
Example 8.6 Solution2/3
The energy across the fan, from (9) to (1)
p 9 V9 2 p1 V12 Hp is the actual head rise supplied
+ + z9 + hp = + + z1
γ 2g γ 2g by the pump (fan) to the air.
p1 p 9
hp = − = h L1−9
γ γ
115
Example 8.6 Solution3/3
The total head loss
V2 V2 V2 V2
h Lcorner = K L = 0. 2 h Ldif = K Ldif = 0 .6
2g 2g 2g 2g
K L noz = 0.2 K Lscr = 4.0
116
要”像”圓才說得通,
Noncircular Ducts 1/4 不可以將太誇張的截面
硬納入!
非圓管,視同圓管D Æ Dh
The empirical correlations for pipe flow may be used for
computations involving noncircular ducts, provided their
cross sections are not too exaggerated.
The correlation for turbulent pipe flow are extended for
use with noncircular geometries by introducing the
hydraulic diameter, defined as A為截面積
4A
Dh ≡
P
Where A is cross-
sectional area, and P
is wetted perimeter. P:與流體接觸的周長度
117
被流體潤濕的長度
Noncircular Ducts 2/4
For a circular duct
4A
Dh ≡ =D
P
For a rectangular duct of width b and height h
4A 4bh 2h
Dh ≡ = = ar = h / b
P 2( b + h ) 1 + ar 適用範圍 ¼<ar<4
l V2
h L major ≡f
D 2g 119
Noncircular Ducts 4/4
121
Example 8.7 Noncircular Duct
z Air at temperature of 120°F and standard pressure flows from a
furnace through an 8-in.-diameter pipe with an average velocity of
10ft/s. It then passes through a transition section and into a square
duct whose side is of length a. The pipe and duct surfaces are
smooth (ε=0). Determine the duct size, a, if the head loss per foot
is to be the same for the pipe and the duct.
122
Example 8.7 Solution1/3
The head loss per foot for the pipe
h L f V2
=
l D 2g
For given pressure and temperature ν=1.89×10-4ft2/s
VD
Re = = 35300
ν
hL f Vs2
For the square duct = = 0.0512
l D h 2g
4A Q 3.49
Dh = =a Vs = = 2
P A a
123
Example 8.7 Solution2/3
hL f Vs2 f (3.49 / a 2 ) 2
= = 0.0512 = ⇒ a = 1.30f 1 / 5 (1)
l D h 2g a 2(32.2)
The Reynolds number based on the hydraulic diameter
Vs D h (3.49 / a 2 )a 1.89 × 10−4
Re h = = −4
= (2)
ν 1.89 × 10 a
Have three unknown (a,f, and Reh) and three equation –
Eqs. 1, 2, and either in graphical form the Moody chart or
the Colebrook equation
Find a
124
Example 8.7 Solution3/3
Assume the friction factor for the duct is the same as for the pipe.
That is, assume f=0.022.
From Eq. 1 we obtain a=0.606 ft.
From Eq. 2 we have Reh=3.05×104
From Moody chart we find f=0.023, which does not quite agree the
assumed value of f.
Try again, using the latest calculated value of f=0.023 as our guess.
…… The final result is f=0.023, Reh=3.05×104, and a=0.611ft.
125
Pipe Flow Examples 1/2
Single-path pipe system任兩點間的能量方程式
The energy equation, relating the conditions at any two
points 1 and 2 for a single-path pipe system
⎛ p1 α1V12 ⎞ ⎛ p 2 α 2 V2 2 ⎞
⎜ ⎟ ⎜ ⎟
⎜ ρg + 2 g + z1 ⎟ − ⎜ ρg + 2 g + z 2 ⎟ = h L = ∑h L major + ∑ h L min or
⎝ ⎠ ⎝ ⎠
by judicious choice of points 1 and 2 we can analyze not
only the entire pipe system, but also just a certain section
of it that we may be interested in.
2
l V 2 V
Major loss h Lmajor ≡f Minor loss h Lmin or = KL
D 2g 2g
126
Pipe Flow Examples 2/2
127
Single-Path Systems 1/2
128
Single-Path Systems 2/2 重點
Given pipe (L and D), and flow rate, and Q, find pressure
drop Δp
Given Δp, D, and Q, find L.
Given Δp, L, and D, find Q.
Given Δp, L, and Q, find D.
已知…,求……
129
CASE 1
The flow rate leads to the Reynolds number and hence the
friction factor for the flow. Q、D Æ Reynolds numberÆf
Tabulated data can be used for minor loss coefficients and
equivalent lengths. 求Minor loss coefficients或 Leq
The energy equation can then be rearranged and solved
directly for the pipe length.
利用能量方程式求Pipe length 131
Example 8.8 Type I Determine Pressure
Drop
已知管直徑與流率
z Water at 60°F flows from the basement to the second floor through the
0.75-in. (0.0625-ft)-diameter copper pipe (a drawn tubing) at a rate of
Q = 12.0 gal/min = 0.0267 ft3/s and exits through a faucet of diameter
0.50 in. as shown in Figure E8.8.
Determine the pressure at
point (1) if: (a) all losses
are neglected, (b) the only
losses included are major
losses, or (c) all losses are
included.
132
Example 8.8 Solution1/4
Q
V1 = = ... = 8.70ft / s ρ = 1.94slug / ft 3
A1 The flow is turbulent
μ = 2.34 × 10−5 lb ⋅ s / ft 2 Re = ρVD / μ = 45000
從已知資訊判定pipe flow為紊流
The energy equation
2 2
p1 α1V1 p2 α2 V2
+ + z1 = + + z2 + hL
ρg 2g ρg 2g
2 2
p1 = γz 2 + ρ( V2 − V ) + γh L 計算hL
1
2 1
(b) If the only losses included are the major losses, the head loss is
l V12 Moody chart
hL = f 由Moody chart求f
D 2g
ε = 0.000005 ε / D = 8 × 10 −5 Re = 45000 f=0.0215
2
2 2 l( = 60ft ) V
p1 = γz 2 + 12 ρ( V2 − V1 ) + ρf 1
= ... = 3062lb / ft 2 = 21.3psi
D 2
134
Example 8.8 Solution3/4
(c) If major and minor losses are included
2 2
l V V
+ ∑ ρK L
2 2
p1 = γz 2 + 12 ρ( V2 − V1 ) + fγ 1
D 2g 2
V2
p1 = 21.3psi + ∑ ρK L Minor loss納入
2
2
(8 .70ft / s )
= 21.3psi + (1.94slugs / ft 3 ) [10 + 4(1.5) + 2]
2
136
Example 8.9 Type I, Determine Head Loss
z Crude oil at 140°F with γ=53.7 lb/ft3 and μ= 8×10-5 lb·s/ft2 (about
four times the viscosity of water) is pumped across Alaska through
the Alaska pipeline, a 799-mile-along, 4-ft-diameter steel pipe, at a
maximum rate of Q = 2.4 million barrel/day = 117ft3/s, or
V=Q/A=9.31 ft/s. Determine the horsepower needed for the pumps
that drive this large system.
137
Example 8.9 Solution1/2
The energy equation between points (1) and (2)
2 2
p1 V1 p 2 V2 hP is the head provided to the oil
+ + z1 + h P = + + z2 + h L by the pump.
γ 2g γ 2g
Assume that z1=z2, p1=p2=V1=V2=0 (large, open tank)
Minor losses are negligible because of the large length-to-
diameter ratio of the relatively straight, uninterrupted pipe.
l V2 Minor loss被忽略
hL = hP = f = ... = 17700ft
D 2g
Horse power克服head loss
f=0.0124 from Moody chart ε/D=(0.00015ft)/(4ft), Re=…..
138
Example 8.9 Solution2/2
The actual power supplied to the fluid.
⎛ 1hp ⎞
Pa = γQh P = ...⎜ ⎟ = 202000hp
⎝ 550ft ⋅ lb / s ⎠
139
CASE 3
因為D未知,就無從由Q計算velocity與Reynolds number
142
Given Δp, L, and Q, find D 2/2
143
Example 8.10 Type III, Determine Flowrate
直徑4-in鍍鋅鐵排氣孔、20 ft pipe與四個90°elbows
144
Example 8.10 Solution1/2
先把energy equation寫出來
Application of the energy equation between the inside of the dryer,
point (1), and the exit of the vent pipe, point (2) gives
2 2
p1 V1 p 2 V2 l V2 V2
+ + z1 = + + z2 + f + ∑ KL 能量方程式
γ 2g γ 2g D 2g 2g
γ H 2O ⎝ 12in. ⎠
Q = AV = ... = 0.881ft /s 3
146
Example 8.11 Type III, Determine Flowrate
TurbineÆ敗
50 hp
147
Example 8.11 Solution1/2
先把energy equation寫出來
The energy equation can be applied between the surface of the lake
and the outlet of the pipe as
2 2
p1 V1 p V
+ + z1 = 2 + 2 + z 2 + h L + h T 能量方程式
γ 2g γ 2g
Where p1=V1= p2=z2=0, z1=90ft, and V2=V, the fluid velocity in
the pipe
l V2 Pa 561
hL = f = 0.0932V 2ft hT = = ... = ft
D 2g γQ V
0.107V − 90V + 561 = 0
3
There are two real, positive roots: V=6.58 ft/s or V=24.9 ft/s. The third
root is negative (V=-31.4ft/s) and has no physical meaning for this flow. 148
Example 8.11 Solution2/2
Two acceptable flowrates are
π 2
Q = D V = ... = 5.17ft 3 / s
4
π 2
Q = D V = ... = 19.6ft 3 / s
4
149
Example 8.12 Type IV Without Minor
Losses, Determine Diameter
z Air at standard temperature and pressure flows through a horizontal,
galvanized iron pipe (ε=0.0005 ft) at a rate of 2.0ft3/s. Determine
the minimum pipe diameter if the pressure drop is to be no more
than 0.50 psi per 100 ft of pipe.
鍍鋅鐵管,粗糙度已知
Q已知
壓力降已知
求管直徑
150
Example 8.12 Solution1/2
Assume the flow to be incompressible with ρ=0.00238 slugs/ft3 and
μ=3.74×10-7 lb.s/ft2.
If the pipe were too long, the pressure drop from one end to the other,
p1-p2, would not be small relative to the pressure at the beginning, and
compressible flow considerations would be required.
l ρV 2
With z1=z2, V1=V2 , The energy equation becomes p1 = p 2 + f
D g
2
(100 ft ) V
p1 − p 2 = (0.5)(144)lb / ft 2 = f (0.00238slugs / ft 3 )
D 2g
Q 2.55
V= = 2 D = 0.404f 1/5
(1)
A D 151
Example 8.12 Solution2/2
ρVD 1.62 × 10 4
Re = = ... = (2)
μ D
ε 0.0005
= (3)
D D
We have four equations (Eq. 1, 2, 3, and either the Moody chart or
the Colebrook equation) and four unknowns (f, D, ε/D, and Re)
from which the solution can be obtained by trial-and-error methods.
求管直徑
153
Example 8.13 Solution1/2
The energy equation can be applied between two points on the
surfaces of the reservoirs (p1=V1= p2=z2=V2=0)
2 2
p1 V1 p 2 V2
+ + z1 = + + z2 + h L
γ 2g γ 2g
V2 ⎛ l ⎞
z1 = ⎜ f
2g ⎝ D
+ ∑ K L⎟
⎠
Q 33.1
V= = 2 KLent=0.5, KLelbow=0.2, and KLexit=1
A D
V2 ⎛ 1700 ⎞
44ft = 2 ⎜
f + [ 4( 0 . 2 ) + 0 . 5 + 1] ⎟
2(32.2ft / s ) ⎝ D ⎠
f = 0.00152 D5 − 0.00135D (1) 154
Example 8.13 Solution2/2
VD 2.74 × 106
Re = = ... = (2)
ν D
ε 0.0005
= (3)
D D
We have four equations (Eq. 1, 2, 3, and either the Moody chart or
the Colebrook equation) and four unknowns (f, D, ε/D, and Re)
from which the solution can be obtained by trial-and-error methods.
依據管排列架構
Q = Q1 + Q2 + Q3 h L1 = h L 2 = h L 3
156
Multiple-Path Systems
Multiple Pipe Loop System
流量關係 Q1 = Q2 + Q3
p A VA2 p B VB2
+ + zA = + + z B + h L1 + h L 2 (1 → 2 )
不同路徑, γ 2g γ 2g
寫下不同能
p A VA2 p B VB2
量方程式 + + zA = + + z B + h L1 + h L 3 (1 → 3)
γ 2g γ 2g
⇒ h L 2 = h L3 兩個貯存槽
157
Multiple-Path Systems
Three-Reservoir System
If valve (1) was closed, reservoir B Æ reservoir C
If valve (2) was closed, reservoir A Æ reservoir C
If valve (3) was closed, reservoir A Æ reservoir B
With all valves open…Q. 1 = Q2 + Q3 流量關係
p A VA2 p B VB2
不同路徑, + + zA = + + z B + h L1 + h L 2 (A → B)
γ 2g γ 2g
寫下不同能
p B VB2 pC VC2
量方程式 + + zB = + + z C + h L 2 + h L 3 (B → C )
γ 2g γ 2g
三個貯存槽
158
Example 8.14 Three reservoir, Multiple
Pipe System
z Three reservoirs are connected by three pipes as are shown in Figure
E8.14. For simplicity we assume that the diameter of each pipe is 1
ft, the frictional factor for each is 0.02, and because of the large
length-to-diameter ratio, minor losses are negligible. Determine the
flowrate into or out of each reservoir.
159
Example 8.14 Solution1/4
The continuity equation requires that
l 1 V12 l 3 V32
z A = f1 + f3 322 = V12 + 0.4V22 (2)
D1 2g D 3 2g 160
Example 8.14 Solution2/4
Similarly the energy equation for fluid following from B to C
p B VB2 pC VC2 l 2 V22 l 3 V32
+ + zB = + + zC + f2 + f3
γ 2g γ 2g D 2 2g D 3 2g
l 2 V22 l 3 V32
zB = f2 + f3 64.4 = 0.5V22 + 0.4V32 (3)
D 2 2g D 3 2g
No solution to Eqs. 1, 2, and 3 with real, positive values of V1, V2,
and V3. Thus, our original assumption of flow out of
reservoir B must be incorrect.
161
Example 8.14 Solution3/4
The continuity equation requires that
163
管狀流量量具
Pipe Flowrate Meters1/2
2 2
p1 V1 p 2 V2
+ + gz 1 = + + gz 2
ρ 2 ρ 2
164
依據形狀
Pipe Flowrate Meters2/2 Orifice Meter
Nozzle Meter
Venturi Meter
ρ V2
2 ⎡ ⎛ A ⎞2 ⎤ 2 ( p1 − p 2 )
p1 − p 2 = ⎢1 − ⎜⎜ 2 ⎟⎟ ⎥ V2 =
2 ⎢⎣ ⎝ A 1 ⎠ ⎥⎦ [
ρ 1 − ( A 2 / A1 )2 ]
理論上可由上下游壓力
Theoretical mass flow rate 與管的幾何形狀算出Q值
孔的截面積
2(p 1 − p 2 )
Q ideal = V2 A 2 = A 2
ρ (1 − (D 2 /D 1 ) 4 )
Q ideal ∝ Δp Q actual ??
實際上?? 165
Pipe Flowrate Meters
Orifice Meter
2 ( p1 − p 2 )
Q actual = C o Q ideal = C o A o
ρ (1 − β 4 )
A 0 = πd 2 / 4 Area of the hole in the orifice plate
C o = C o (β = d / D , Re = ρ VD / μ ) Orifice meter discharge coefficient
C0得由實驗取得 166
Pipe Flowrate Meters
Nozzle Meter
2 ( p1 − p 2 )
Q actual = C n Q ideal = C n A n
ρ (1 − β 4 )
A n = π d 2 / 4 Area of the hole
C n = C n (β = d / D , Re = ρ VD / μ )
Nozzle meter discharge coefficient
167
Pipe Flowrate Meters
Venturi Meter
2 ( p1 − p 2 )
Q actual = C V Q ideal = C V A T
ρ (1 − β 4 )
A T = πd 2 / 4 Area of the throat
C V = C V (β = d / D , Re = ρ VD / μ )
The Venturi discharge coefficient
168
Linear Flow Measurement
Float-type Variable-area Flow Meters
The ball or float is carried
upward in the tapered clear
tube by the flowing fluid
until the drag force and float
weight are in equilibrium.
Float meters often called
rotameters.
171
Volume Flow Meters 2/2
Bellow-type flow meter is a
quantity-measuring device used
for gas flow measurement.
It contains a set of bellows that
alternately fill and empty as a
result of the pressure of gas and
the motion of a set of inlet and
outlet valves.