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DAQ Networking and Remote I/O Modules

1) The document discusses elements of data acquisition networking including data acquisition cards, remote I/O modules, converters, and embedded controllers. 2) Remote I/O modules can have various analog and digital inputs/outputs and communicate over RS-485 networks at speeds up to 115.2 kbps. 3) Networks can be expanded using communication controllers, converters, and TCP/IP to connect many remote I/O modules to data acquisition systems.

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yuelong
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Diagnostic Tool,
  • ActiveX,
  • Self-Tuner,
  • Data Transmission,
  • Command Format,
  • Wireless Communication,
  • Operating Temperature,
  • Hub,
  • Remote I/O Modules,
  • Embedded Systems
0% found this document useful (0 votes)
226 views23 pages

DAQ Networking and Remote I/O Modules

1) The document discusses elements of data acquisition networking including data acquisition cards, remote I/O modules, converters, and embedded controllers. 2) Remote I/O modules can have various analog and digital inputs/outputs and communicate over RS-485 networks at speeds up to 115.2 kbps. 3) Networks can be expanded using communication controllers, converters, and TCP/IP to connect many remote I/O modules to data acquisition systems.

Uploaded by

yuelong
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Topics covered

  • Diagnostic Tool,
  • ActiveX,
  • Self-Tuner,
  • Data Transmission,
  • Command Format,
  • Wireless Communication,
  • Operating Temperature,
  • Hub,
  • Remote I/O Modules,
  • Embedded Systems

Supervisory Control & Data

Acquisition
DAQ Networking
Elements in DAQ Networking
Data Acquisition and Control Cards

Master boards

Remote I/O Modules

Converter

I/O Expansion Board

Embedded Controllers

Compact Embedded Controller

Communication Controller
Feature of Remote I/O Modules

Variant I/O Modules


RS-485 Network
115.2K Baud Rate Maximum
Self-Turner
Good Expansibility
Wide Voltage Source (10~30VDC)
3000 VDC Isolated Protection
Variant Remote I/O Modules

Analog Input Digital Output


 V  Photo
 mV  Open Collector
 mA  Relay
 Thermocouple Counter
Analog Output  Counter
 V  Frequency
 mV
 mA
Digital Input
 Isolated
 Non-Isolated
Noise Resistance
Isolated
Protection

1.2Km (up to 4.8Km by Repeater)

Noise

Cross Talk
D+

Deliver Receiver

Signal Signal
(DT)=(D+)-(D-) D- Noise (DT)=((D+)+Noise)
- ((D-)+Noise)

Ground
Self-Tuner
RS-485 type PLC
Data bit: 12 bits
38400 bps

RS-485 type PLC


Data bit: 12 bits
9600 bps
Variant Baud Rate
Remote modules
Variant Data Format Data bit: 10 bits
can be 1200, 2400
Auto-Change Direction ….., 115200 bps

Wireless modem
Data bit: 10 bits
19200 bps

RS-232 Device
Data bit: 11 bits
9600 bps
Interface converter, for converting
RS-232 to RS-422 and RS-485,
with electrical isolation, 2 channels
Bidirectional, wireless, 2400 MHz transmission
system (European version), consisting of 2
transceivers (transmitter and receiver) and two
antennas with connecting cable
Factory Line Wireless Bluetooth Access Point
Fieldline Modular Wireless IO set, consisting of: Wireless IO
base station for one Wireless IO terminal and Wireless IO
device, 8 digital inputs, 8 digital outputs
Wireless-IO module, 16
digital inputs, 16 digital
outputs, 2 analog inputs,
2 analog outputs
Expansibility
RS-232 RS-485
COM1
COM2
COM3
.... . . .
Converter

#01 #02 #FF

RS-232 RS-485

Converter .... . . .

#01 #02 #FF

:
:

RS-232 RS-485

Converter .... . . .

#01 #02 #FF


Expansibility
RS-232 RS-485 RS-485

Comm. Controller .... . . .


Converter
(Address-1)
#01 #02 #FF
RS-485

Comm. Controller .... . . .


(Address-2)
#01 #02 #FF
:
:

RS-485

Comm. Controller .... . . .


(Address-n)
#01 #02 #FF
Expansibility
TCP/IP RS-485

PLC .... .
Hub (IP-1)
#01 #FF

RS-485

TCP/IP
PLC .... .
(IP-2)
#01 #FF

:
:
TCP/IP RS-485

PLC .... .
(IP-n)
#01 #FF
Expansibility
Router TCP/IP RS-485

PLC .... .
Hub (IP-1)
#01 #FF

RS-485

Router TCP/IP
PLC .... .
(IP-2)
#01 #FF
Hub :
:
TCP/IP RS-485
TCP/IP

PLC .... .
(IP-n)
#01 #FF
Command Protocol of Modules

Use ASCII Command


Use Asynchronous Protocols
 1 Start Bit
 8 Data Bits
 Non Parity
 1 Stop Bit
Typical Command Format
 Leading Character

 Address Character (00~FF)

 Command and Parameter

 Checksum (2 Character)

 CR (0x0D) for End of Command

Example
 $01M[Chk](CR) ………………..Read Module ID (Name)
 C: “$01M…\r”
Develop Tool Kits

Win32 DLL Developing Application


 VB, VC, BCB, Delphi
Dos Library
 TC, BC
ActiveX (OCX)
 VB, VC, BC, Delphi
Library for SCADA (LabView, Intouch, Citect, WinCC,…)
Windows/DOS Based Diagnostic/Utility Tool
DDE Server
OPC Server
Features of DAQ Remote Module

Built-In DOS, MiniOS7, Windows XP Embedded, Linux


Embedded…
Program Download Port: COM1 or Ethernet Port
Remote Configuration, Diagnostics
Operating Temperature: -25 C ~ 75 C
Storage Temperature:-40 C ~ 80 C
MiniOS7

Files Download and Execution (.exe, .com, .bat)


Use [Link]
Can’t Run Another Process ( Function system() of C)
Warm Up Time
 0.1 Second for 20 MHz CPU
 0.05 Second for 40 MHz CPU
 0.5 Second for 8k Main Unit
Typical Application
Application
Rs-232
Specified
VxCommDriver Virtual COM

TCP/IP TCP/IP
Application Ethernet I/O
Program

Browser
( IE, Netscape) Web server

Hub

PLC
7188E series

Ethernet

RS-232
RS-485

Device I/O Expansion Bus


X server
TCP/IP Server
Virtual COM
X server
Web server I/O expansion
module
Specified Driver
Virtual COM Application

Hub Ethernet 10M

COM1
COM 3
COM2
COM 4
PLC
(IP-1) .... .
#01 #FF

COM1
COM 5
COM2
COM 6
PLC
(IP-2) .... .
#01 #FF

COM1
COM 254
COM2
COM 255
PLC
(IP-n) .... .
#01 #FF
Ethernet I/O Application
Hub Ethernet 10M

IP(1) Port 10000


COM1
IP(1) Port 10001
PLC COM2
IP(1) Port 10002
(IP-1)
.... .
#01 #FF
IP(2) Port 10000
COM1
IP(2) Port 10001
PLC COM2
IP(2) Port 10002
(IP-2)
.... .
#01 #FF

IP(n) Port 10000


COM1
IP(n) Port 10001
PLC COM2
IP(n) Port 10002
(IP-n)
.... .
#01 #FF

Common questions

Powered by AI

The command protocol used in DAQ modules facilitates data communication and operational command execution. It employs an ASCII command set structure with specific format components including a leading character, address character, command, parameter, checksum, and a CR for command termination. This setup ensures clear, synchronous communication between devices within potentially asynchronous environments, enhancing efficiency and error detection in data transfers .

Expansibility in SCADA networking systems is implemented through support for various networking topologies and interfaces like multiple RS-485, RS-232, and Ethernet ports, enabling seamless expansion and integration of additional devices. This flexibility allows for scalable network growth without significant infrastructure overhauls, accommodating the need for more I/O points or integrated functionalities as system requirements evolve .

MiniOS7 offers advantages such as support for program download and execution, quick warm-up times (e.g., 0.1 sec for 20 MHz CPU), and utilization of autoexec.bat for process management. These capabilities make it suitable for fast and reliable operation in embedded systems used in SCADA applications .

RS-485 communication is significant in SCADA systems due to its ability to support long-distance data transmission (up to 4.8 km with a repeater) and noise resistance. It also allows for differential signaling which reduces signal degradation over large expanses, making RS-485 ideal for industrial environments with high noise. Additionally, it supports multi-device connections, essential for SCADA applications .

Converter devices are crucial in SCADA networking for translating communication signals between different protocols. The document mentions types such as the RS-232 to RS-422 and RS-485 converter with electrical isolation and wireless bidirectional systems to enable communication between varied components, facilitating integration and data exchange across the network .

Key features of the remote I/O modules include support for various input and output types (analog input in V, mV, mA, thermocouple; analog output in V, mV, mA; digital input as isolated and non-isolated; digital output via photo, open collector, relay), noise isolation, and 3000 VDC isolated protection. These features enhance the robustness of a SCADA networking system by enabling accurate data acquisition and control across different environments while ensuring signal integrity and protection against voltage fluctuations .

Diagnostic and utility tools in DAQ systems serve essential functions such as system troubleshooting, performance monitoring, and configuration management. They provide interfaces for adjusting configurations, detecting faults, and ensuring optimal system operation, ultimately enhancing reliability and reducing downtime .

Wireless communication elements, like wireless IO modules, enhance SCADA system functionality by enabling remote monitoring and control without physical connectivity constraints. They facilitate flexibility in deployment, reduce installation costs, and improve system scalability by allowing seamless addition and management of remote devices within the network .

The embedded controllers support a variety of input/output types, including analog inputs (V, mV, mA, thermocouple), analog outputs (V, mV, mA), and digital inputs/outputs, which can be isolated or non-isolated with different options like photo, open collector, and relay outputs .

Baud rate variations allow SCADA communication protocols to adapt to different data transmission speeds suited to specific devices and network conditions. This versatility facilitates responsive and efficient data communication tailored to operational needs, thus optimizing performance across various segments of the SCADA infrastructure .

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