Job No.

: Received Date: Delivered Date:

JOB REPORT M5103-27056 27/3/2008 18/4/2008
Customer Name : XXXXXXXx CO., LTD.
AC. MOTOR
Machine Details Bearing Name Plate data:
EQUIP TAG: - POWER : 500 KW. SPEED : 1488 RPM DE BRG.:- NU322 E
MFG : SIEMENS STAT. VOLTS : 400D/690Y V. WEIGHT : 2200 KG.
TYPE : 1LA8 357-4AB60-Z STAT. AMPS : 850/490 A INS CLS : F FRE. 50 Hz. NDE BRG.:- 6220/C3
S/N : N-U00187982010001/2006 FRAME SIZE : - DUTY : - SF : 1.1
DESC : - Wind Temp : PTC Thermistor IM : B3 IP : 55
Scope of Repair :- Motor Picture :-
1) Rewind Stator 2) VIP Treatment 3) Overhaul Stator

4) Restack Stator Core 5) R/P Cover Box 5) R/P Cable Leads

7) R/P Terminal Stud 8) R/P Terminal Bushing 9) R/P Terminal Box Gasket

10) R/P Terminal Board 11) R/P V-Ring 12) R/P Bearing (Customer)
13) Rotor Balance 14) DE Rebush Housing 15) NDE Rebush [Link]
16) DE Shaft Spray 17) NDE Shaft Spray 18) R/P Cooling Fan
19) End DE Arcing Spray 20) R/P PTC Thermistor 21) R/P Fan Cover
22) R/P Oil Seal 23) R/P [Link] 24) Install Felt Inner Brg. Cap

Remark :- Incoming, The DE bearing to much noise and grease inside.

INCOMING TEST FINAL TEST

Electrical Data Insulation Resistance @ 500 Vdc. : Electrical Data Insulation Resistance @ 1000 Vdc. :
U-G: 800 M U-V: 800 M U-G: 2000 M U-V: 2000 M
V-G: 800 M V-W: 800 M V-G: 2000 M V-W: 2000 M
W-G: 800 M W-U: 800 M W-G: 2000 M W-U: 2000 M
PI Test (for 3.3, 6.6 kV) : R10 / R1 = = PI Test (for 3.3, 6.6 kV) : R10 / R1 = =
Winding Resistance Surge Test @ 800 V. Winding Resistance Surge Test @ 1700 V.
U1 - U2 : 6.16 m U-V: Good U1 - U2 : 6.16 m U-V: Good
V1 - V2 : 6.16 m V-W: Good V1 - V2 : 6.16 m V-W: Good
W1 - W2 : 6.16 m W-U: Good W1 - W2 : 6.16 m W-U: Good
Winding Temp sensor : PTC Thermistor, 1-2 = 147.3 Winding Temp sensor : PTC Thermistor, 1-2 = 147.3
Bearing Temp sensor : PTC Thermistor, 3-4 = 160.8 Bearing Temp sensor : PTC Thermistor, 3-4 = 160.8
Heater : - Heater : -
Mechanical data DE SIDE NDE SIDE Mechanical data DE SIDE NDE SIDE
Bearing Number NU322 ETVP2 6220/C3 Bearing Number NU322 ECP 6220/C3
Shaft Journal Dia.(mm) 110.03 100.01 Shaft Journal Dia.(mm) 110.03 100.01
BRG. Housing Dia.(mm) 240.04-.05 180.05 BRG. Housing Dia.(mm) 240.02 180.02
Shaft run-out (mm) 0.03 - Shaft run-out (mm) 0.03 -
Shaft Ext. Dia.(mm) 100.02 Pulley Bore : 100.00 Shaft Ext. Dia.(mm) 100.02 Pulley Bore : 100.00
INCOMING NO-LOAD RUNNING TEST FINAL NO-LOAD RUNNING TEST
Ambient Temp (C) - Running time: 10 Min Ambient Temp (C) 32 Running time: 60 Min
Test Voltage (V) 380 Connect: D Test Voltage (V) 400 Connect: D
No-load current (A) Iu: - Iv: - Iw: - No-load current (A) Iu: 74.8 Iv: 75.2 Iw: 75.4
Speed (RPM) - Speed (RPM) 1490
Vibration (mm/srms) DE SIDE NDE SIDE Vibration (mm/srms) DE SIDE NDE SIDE
V 1.2 0.5 V 1.0 0.8
H 1.5 0.7 H 1.3 0.9
A 0.8 - A 0.6 -
Bearing Condition (gE) Many noise Noise Bearing Condition (gE) 0.5 0.6
Bearing Temp. (C) - - Bearing Temp. (C) 59 -
Frame Temp. (C) - - Frame Temp. (C) 36 -
When connect power phase : R-S-T at motor leads : U1-V1-W1 and shaft rotating facing DE : Clockwise Anticlockwise
Test run with Coupling Pulley Full key Haft key Without key Test run with Coupling Pulley Full key Haft key Without key
Remarks: Remarks:
Incoming test shows motor condition: The bearing to much noise Final test shows motor condition: The motor running, normal Condition

Inspected by: Mr. Uthai J. Final tested by: Mongkol K. Approved by: Mr. Pana Ch.
Date: 27/3/2008 Date: 10/4/2008 Date: 11/4/2008