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H2S Safety Guidelines for Gulf OCS Operations

This document establishes guidelines for classifying and handling operations involving hydrogen sulfide (H2S). It clarifies criteria for determining when NACE Standard MR0175-2003 materials must be used and when an area is classified as containing H2S. An area is classified as containing H2S if concentrations could exceed 20 parts per million. The document provides guidance on H2S detection and contingency planning requirements. Regulatory requirements are referenced relating to using best practices for areas containing H2S and responding if H2S is encountered during operations.

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0% found this document useful (0 votes)
46 views9 pages

H2S Safety Guidelines for Gulf OCS Operations

This document establishes guidelines for classifying and handling operations involving hydrogen sulfide (H2S). It clarifies criteria for determining when NACE Standard MR0175-2003 materials must be used and when an area is classified as containing H2S. An area is classified as containing H2S if concentrations could exceed 20 parts per million. The document provides guidance on H2S detection and contingency planning requirements. Regulatory requirements are referenced relating to using best practices for areas containing H2S and responding if H2S is encountered during operations.

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Vũ Lê
Copyright
© © All Rights Reserved
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UNITED STATES DEPARTMENT OF THE INTERIOR

MINERALS MANAGEMENT SERVICE


GULF OF MEXICO OCS REGION

NTL No. 2009-G31 Effective Date: October 21, 2009


Expiration Date: October 20, 2014

NOTICE TO LESSEES AND OPERATORS OF FEDERAL OIL, GAS, AND SULPHUR


LEASES, OUTER CONTINENTAL SHELF, GULF OF MEXICO OCS REGION

Hydrogen Sulfide

This Notice to Lessees and Operators (NTL) supersedes NTL No. 98-16, dated August 10, 1998,
on this topic. It establishes Standard Material Requirements, Materials for Sulfide Stress
Cracking and Stress Corrosion Cracking Resistance in Sour Oilfield Environments (NACE
Standard MR0175-2003) as best available and safest technology (BAST), provides further
guidance on classifying an area for the presence of hydrogen sulfide (H2S), includes guidance on
H2S detection, updates regulatory citations, and includes a guidance document statement.

Purpose

The Minerals Management Service (MMS) regulations at 30 CFR 250.490 require you to take all
necessary and feasible precautions and measures to protect personnel from the toxic effects of
H2S and to mitigate damage to property and the environment caused by H2S. In the following
section of this NTL, the MMS Gulf of Mexico OCS Region (GOMR) clarifies and provides
guidance and information regarding the interpretation of certain provisions of these regulations
to ensure that you are fully prepared and capable of providing the necessary protection and
mitigation.

A major focus of this NTL is to differentiate between the criteria for using NACE Standard
MR0175-2003 materials and the criteria for determining an H2S classification. The NACE
standards that relate to an H2S partial pressure of 0.05 pounds per square inch absolute (psia)
primarily address stress cracking and stress corrosion resistance, while the MMS definition of
“H2S present” addresses human safety and protecting the environment for H2S concentrations
equal to or exceeding 20 parts per million (ppm). The MMS GOMR is concerned if either
threshold is crossed. The criteria for using NACE materials and the MMS definition of “H2S
present” or “H2S absent” are separate evaluations with discretely different parameters. At a
pressure greater than 2,500 pounds per square inch gauge (psig), a well could be classified as
“H2S absent” because the concentration of H2S is less than 20 ppm but still require NACE
Standard MR0175-2003 materials because the partial pressure of H2S is greater than 0.05 psia.
2

Regulations and Guidelines

1. 30 CFR 250.107(c) and (d) - Best Available and Safest Technology (NACE Standard
MR0175-2003).

The cited regulations require you to use the best available and safest technology (BAST)
whenever practical on all exploration, development, and production operations and authorize the
MMS to require additional measures to ensure the use of BAST to avoid failure of equipment
that would have a significant effect on safety, health and the environment.

The MMS GOMR has determined that NACE Standard MR0175-2003 represents BAST with
regard to determining when you must use equipment that is constructed of materials with
metallurgical properties that resist or prevent sulfide stress cracking and stress corrosion
cracking. Based on this document, the MMS GOMR has determined that you must apply NACE
Standard MR0175 provisions for equipment and components that may encounter a partial
pressure of H2S that equals or exceeds 0.05 psia.

Appendix No. 1 of this NTL is a graph that shows the 0.05 psia threshold with respect to
pressure and H2S concentration. This graph is provided as an aid for understanding, but in no
way is it intended to replace the provisions of NACE Standard MR0175-2003.

In the absence of direct measurement of H2S concentrations and reservoir pressure in a well
being drilled, completed, or recompleted, the MMS GOMR will now determine that NACE
Standard MR0175 provisions are required for the well if any of the following apply:

a. The well is drilled to a depth where the static reservoir temperature exceeds 275° F.
b. The well is classified as “H2S present” or “H2S unknown.”
c. A well located within five miles has been drilled to a similar depth and that well has
an H2S partial pressure equal to or greater than 0.05 psia.

When you have measured H2S concentrations directly and the reservoir pressure within a
reservoir, then NACE Standard MR0175-03 will determine the requirements for NACE materials
for that reservoir and all other wells drilled within a 5-mile radius to the same formation.

2. 30 CFR 250.490(a)(1) - H2S Contingency Plans.

The cited regulation requires you to follow the requirements of 30 CFR 250.490, including the
requirement to submit an H2S Contingency Plan, when you conduct drilling, well-
completion/well-workover, and production operations in zones classified as “H2S present” and
“H2S unknown.” You do not need to submit an H2S Contingency Plan for operations in zones
classified as “H2S absent.”

3. 30 CFR 250.490(b) - H2S Classification Definitions.

The cited regulation defines the three H2S classifications as:


3

H2S absent means (1) drilling, logging, coring, testing, or producing operations have confirmed
the absence of H2S in concentrations that could potentially result in atmospheric concentrations
of 20 ppm or more of H2S; or (2) drilling in the surrounding areas and correlation of geological
and seismic data with equivalent stratigraphic units have confirmed an absence of H2S
throughout the area to be drilled.

H2S present means drilling, logging, coring, testing, or producing operations have confirmed the
presence of H2S in concentrations and volumes that could potentially result in atmospheric
concentrations of 20 ppm or more of H2S.

H2S unknown means the designation of a zone or geologic formation where neither the presence
nor absence of H2S in any concentration has been confirmed.

In view of the increased activity in deepwater (i.e., water depths greater than 1,000 feet), the
drilling and completion of high pressure/high temperature (HP/HT) wells, and the anticipated
deep gas prospects in shallow water for which the above definitions may not readily apply, the
MMS GOMR has decided to supplement these definitions by establishing a process that more
accurately determines the proper H2S classification for wells in the Gulf of Mexico OCS. This
process is presented in the flow chart in Appendix No. 2 of this NTL. This flow chart provides
general guidance; it does not incorporate all possible scenarios and does not replace geologic
knowledge of areas known or suspected to have H2S present regardless of lithology, depth,
temperature, or distance to nearby wells.

4. 30 CFR 250.490(c) - Classifying an Area for the Presence of H2S.

The cited regulation outlines the procedures for obtaining an H2S area classification. The MMS
GOMR requires that a request to classify an area for the presence of H2S be submitted in your
Exploration Plan (EP) or your Development Operations Coordination Document (DOCD) (see
30 CFR 250.215(b) and 30 CFR 250.245(b)). Accordingly, a departure is granted from the
requirement that you make a request to classify an area for the presence of H2S in the
Application for Permit to Drill (APD) as required by 30 CFR 250.490(c) provided that the APD
does not deviate from the EP or DOCD and that no new data is available that would alter the H2S
area classification.

5. 30 CFR 250.490(d) - H2S Detection.

The cited regulation describes what you must do if you encounter H2S that could potentially
result in atmospheric concentrations of 20 ppm or more while conducting operations.

a. During Production Operations. In the event you detect H2S in concentrations that
could potentially result in atmospheric concentrations of 20 ppm or more while conducting
production operations, notify the appropriate MMS GOMR District Manager without delay and
submit an H2S Contingency Plan within 30 days following detection.

b. During Drilling Operations. For drilling in areas classified as “H2S present” or “H2S
unknown,” your approved H2S contingency plan must be implemented. If you encounter H2S
4

that could potentially result in atmospheric concentrations of 20 ppm or more in an area


classified as “H2S absent,” stabilize the situation immediately by taking such measures as
evacuating all non-essential personnel, raising the pH of water-based drilling fluids, or adding a
scavenger to synthetic based drilling fluid. Once the situation is stabilized, notify the appropriate
MMS GOMR District Manager and begin to follow the requirements for areas classified as “H2S
present.”

If you need more time to purchase, modify, or install equipment, submit a request with
supporting documentation to the appropriate MMS GOMR District Manager to extend the time
for implementation of the requirements for areas classified as “H2S present.”

6. 30 CFR 250.490(f) - H2S Contingency Plan.

The cited regulation outlines the contents of an H2S Contingency Plan. When preparing your
plan:
a. Please use the following format:
i. General information relative and common to all types of operations.
ii. Drilling Operations.
iii. Workover Operations.
iv. Production Operations.
v. Pipeline Operations.
vi. Simultaneous Operations.
b. Address all nearby manned facilities that a major release of product containing H2S or
SO2 may affect and provide for the same measure of personal protection as the emitting facility
for the appropriate concentrations. This protection includes H2S and sulphur dioxide (SO2)
detectors connected to audible and visual alarms, breathing equipment, training, and an
evacuation plan. Include a dispersion model depicting the worst case release that determines
whether a manned facility will be affected.

Report immediately all changes to an H2S Contingency Plan to the appropriate MMS GOMR
District Manager.

7. 30 CFR 250.490(j)(5) - Sensor Location for Production Operations.

The cited regulation requires that you have one H2S sensor per 400 square feet of deck area and a
sensor within 10 feet of each vessel, compressor, wellhead, manifold, or pump that could release
enough H2S to result in atmospheric concentrations of 20 ppm. You may conduct a design
analysis including dispersion modeling to determine a more effective or a more efficient
placement of sensors. In that case, the MMS GOMR may approve under 30 CFR 250.141 an
alternate placement or choice of sensors if the analysis shows that such a placement or sensor
choice provides level of safety that equals or surpasses that provided by the specified
requirements.
5

8. 30 CFR 250.490(j)(6)(ii) - Calibration of H2S Sensors.

The cited regulation specifies that an H2S sensor tolerance of 2 ppm or 10 percent during a
functional test is acceptable. Alternatively, you may use sensors with a greater test tolerance,
provided that you adjust the activation point so that the sensor alarm will activate at an H2S
atmospheric concentration no higher than 22 ppm. For example, if the tolerance of the
instrument is 25 percent (5 ppm for a reading of 20 ppm), you may set the sensor alarm to
activate at 17 ppm. With the possible 5 ppm error, the alarm could activate between 12 and 22
ppm. The level of safety for the worst case of 22 ppm would then be the same as the level of
safety specified in the cited regulation.

9. 30 CFR 250.490(j)(12) - Alternative Measures for Protection Against SO2.

30 CFR 250.490(j)(11) lists the actions that you must take to protect against SO2 if you burn gas
containing H2S. The cited regulation allows you to follow alternative measures instead of those
in paragraph (j)(11) if you propose and the appropriate MMS GOMR District Manager (authority
delegated from the Regional Supervisor) approves the alternative measures.

10. 30 CFR 250.490(j)(13)(i) - Respirator Breathing Time.

The cited regulation requires that you provide all personnel, including contractors and visitors on
the facility, with immediate access to self-contained, pressure-demand-type respirators with
hoseline capability and breathing time of at least 15 minutes. Under 30 CFR 250.141, the
appropriate MMS GOMR District Manager may approve the use of self-contained, pressure-
demand-type respirators with hoseline capability that have a breathing time less than 15 minutes
in those cases where you show that the overall protection equals or surpasses that provided by
the specified requirements. In your request for alternate compliance, provide information
regarding:
a. The number of excess breathing devices that are on the platform (i.e., number of
devices in excess of the number of personnel).
b. Quick access to stationary breathing supply.
c. Anticipated egress time for all personnel who might end up with less than a 15-
minute supply.
d. Effective duration of respirator air supply in a panic situation.

11. 30 CFR 250.490(i) - Signs, Visual Alert Devices, and Audible Warning Devices.

The cited regulation provides the requirements for visual and audible warning systems. Make
sure that any visual device can be seen from the helideck and from all boat landings. Also, make
sure that any audible warning alert is recognizable at the helideck and at all boat landings.

12. 30 CFR 250.490(q)(9) - Fuel and/or Instrument Gas.

The cited regulation prohibits you from using gas containing H2S for fuel gas without receiving
prior approval from the appropriate MMS GOMR District Manager. The District Manager may
grant a departure for you to use fuel gas with up to 50 ppm of H2S on a case-by-case basis.
6

When requesting approval, indicate the H2S concentration in the fuel gas and comply with the
requirements for protection against SO2 in 30 CFR 250.490(j)(11).

13. 30 CFR 250.1105(f) - Flaring and Venting of Gas Containing H2S

The cited regulation details the requirements for flaring, venting, and the reporting of flared gas
containing H2S. It also authorizes the MMS GOMR, for safety or air pollution prevention
purposes, to further restrict the flaring of gas containing H2S. When determining the need for
such restrictions, the MMS GOMR may require you to:
a. Provide dispersion models of the toxic effects on downwind constituents for all well
tests whose product contains H2S concentrations greater than 500 ppm. Make sure that these
models include contours of H2S concentrations and SO2 concentrations as determined by the
District Manager and depict the relationship of these concentrations to known structures,
shipping lanes, and proximity to shore.
b. The estimated burner efficiency ratings of the flare systems, the estimated maximum
flow rate, the H2S concentration at the maximum rate of the well stream, and the H2S and SO2
concentrations after the burn.

Guidance Document Statement

The MMS issues NTL’s as guidance documents in accordance with 30 CFR 250.103 to clarify,
supplement, and provide more detail about certain MMS regulatory requirements and to outline
the information you provide in your various submittals. Under that authority, this NTL sets forth
a policy on and an interpretation of a regulatory requirement that provides a clear and consistent
approach to complying with that requirement. However, if you wish to use an alternate approach
for compliance, you may do so, after you receive approval from the appropriate MMS office
under 30 CFR 250.141.

Paperwork Reduction Act of 1995 Statement

The information referred to in this NTL is intended to provide clarification, description, or


interpretation of requirements contained in 30 CFR Part 250, Subparts A, D, and K. The Office
of Management and Budget (OMB) has approved the information collection requirements in
these regulations under OMB Control Numbers 1010-0114, 1010-0141 and 1010-0041,
respectively. This NTL does not impose any additional information collection requirements
subject to the Paperwork Reduction Act of 1995.

Contact

If you have any questions regarding this NTL, please contact the appropriate MMS GOMR
District Office.

[original signed]

Lars T. Herbst
Regional Director
Attachment No. 1

H2S PARTIAL PRESSURE = 0.05 PSIA


25000
Partial Pressure = 0.05 psia

20000
PRESSURE (PSIA)

15000
NACE MR0175
Materials Required
10000

5000 NACE MR0175


Materials Not
Required
0
0.0 5.0 10.0 15.0 20.0 25.0 30.0

H2S Concentration (PPM)


Attachment No. 2
2

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