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Pneumatic Joystick Control Overview

The 866000 Series controller is a single or dual axis, pneumatic proportional pilot control valve. It gives an output pressure proportionate to handle movement to control the position of pneumatic actuators. Each joystick controls one or two bi-directional valve sections and can be stacked for multi-section control from one assembly. It has connections for 1/8 NPT fittings and a maximum supply pressure of 145 PSI.

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0% found this document useful (0 votes)
407 views4 pages

Pneumatic Joystick Control Overview

The 866000 Series controller is a single or dual axis, pneumatic proportional pilot control valve. It gives an output pressure proportionate to handle movement to control the position of pneumatic actuators. Each joystick controls one or two bi-directional valve sections and can be stacked for multi-section control from one assembly. It has connections for 1/8 NPT fittings and a maximum supply pressure of 145 PSI.

Uploaded by

Bhayu alfian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CONTROLS

Proportional Pneumatic
Joystick Controls

JRsystems AB, Bäckvägen 18b, 19254 Sollentuna, Tel: +46850907300, Fax: +46850907309, mail: info@[Link]

30062
CONTROLS

PNEUMATIC JOYSTICKS 866000 Series


• Single Axis
The 866000 Series controller is a single axis,
pneumatic proportional, pilot control valve which
gives an output pressure that is
proportionate to handle movement. Two pressure
regulated work ports control the position of
pneumatic actuators on mobile directional valves.
Each 866000 joystick will control one bi-directional
valve section and may be stacked together to allow 165
multi-section control from one assembly.

236

MTG. 7mm
2 holes

72

80
35
108

121

48
Handle Deflection (%)

35
Various Handle Bends available Relative Output Pressure (psi)
*Maximum supply pressure = 150 psi
NOTE: units in mm

JRsystems AB, Bäckvägen 18b, 19254 Sollentuna, Tel: +46850907300, Fax: +46850907309, mail: info@[Link]

30062
CONTROLS

PNEUMATIC JOYSTICKS 866000 Series


• Dual Axis

The 866800 Series controller is a dual axis,


pneumatic proportional, pilot control valve.
It is identical in operation to the 866000 Series
but with four pressure regulated work ports for
controlling two bi-directional valve sections.
These joysticks are available with several
handle configurations and many switch options.
183

72

80
70

Options:
• Side or bottom work ports at 1/8” npt -
866 000/800
• Detent pos. A, pos. B, center 7
or combination
155 132 112 70

• Many handle styles/switch options


- 866 000/800

110
For other available options
consult factory.

The Manufacturer reserves the right to make changes without notice. 866800 - Mounting Plate Dimensions

JRsystems AB, Bäckvägen 18b, 19254 Sollentuna, Tel: +46850907300, Fax: +46850907309, mail: info@[Link]

30062
CONTROLS

PNEUMATIC JOYSTICKS 866000 Series


• Technical data

Connections: 1/8 NPT.

Max supply pressure: 10 bar (145psi).

Max control pressure: 8 bar (116psi)

Flow capacity: 7 NI/s(14,8 cfm free flow.

Hysteresis: Max 1 Bar (14,5 psi).

Lever force: 3,1Nm, (2,29lbf-ft), (actuated).

Weight: 0,8kg/section (7,76lb).

Min ambient temperature: -30°C(86°F)


(Assuming dry air or use of agent to reduce freezing point).

Max ambient temperature: +70°(158°F).

Filtration: max 20um or better.


Air quality determines service life of the valve.

Material :
Valves brass.
Plunch bearing Nylon.
Plunch Stainless steel.
Sealings NBR, 70 shore.
Top plate Zink die cast.
Body Plastic injection molded.
Body lower part Zinc die cast.
Screws, nuts steel, galvanized.
Hex head plugs Aluminium, anodized.

JRsystems AB, Bäckvägen 18b, 19254 Sollentuna, Tel: +46850907300, Fax: +46850907309, mail: info@[Link]

30062

Common questions

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Air quality is crucial for the service life of the 866000 Series joysticks because contaminants can cause wear and tear on internal components, especially the seals and moving parts. The filtration needs to be at least 20um or better to prevent damage or degradation of the system. Impure air can lead to increased friction and potential failure of pneumatic components, reducing the overall reliability and lifespan of the joystick .

The design of the 866800 Series mounting plate, with its dimensions and predrilled holes, facilitates easy integration into existing control panels and equipment setups. The thoughtful spacing allows for secure, stable mounting, reducing the risk of operational displacements. This design consideration enables users to configure multiple joysticks conveniently, optimizing control system layouts .

Operating the 866000 Series joystick at extreme ambient temperatures, such as below -30°C or above +70°C, can impact the material integrity and functionality of the device. At low temperatures, without proper dry air or anti-freezing agents, components may freeze, leading to operational delay or failure. At high temperatures, materials like plastics and sealings may degrade, altering their physical properties, which could lead to leaks or malfunction over time .

The 866000 Series is a single axis pneumatic proportional pilot control valve, capable of controlling one bi-directional valve section with two pressure-regulated work ports. In contrast, the 866800 Series offers dual axis control with four pressure regulated work ports, thereby allowing control of two bi-directional valve sections. Both series offer various handle configurations and switch options, but the 866800 Series is designed for applications requiring more complex control across multiple axes .

The 866000 Series joystick manages hysteresis with a maximum design threshold of 1 Bar (14.5 psi). This control is essential to ensure consistent output pressure relative to joystick position changes, thereby improving system accuracy and responsiveness. Low hysteresis ensures that the joystick returns to the intended neutral position reliably, which is critical for precision control in pneumatic systems .

Dual-axis control in the 866800 Series is significant as it enables simultaneous manipulation of two directional axes, crucial for industrial tasks requiring complex motion control, such as maneuvering robotic arms or controlling machinery that operates in non-linear paths. This capability enhances flexibility, precision, and efficiency in operations, allowing for more sophisticated control in demanding environments .

The 866800 Series is designed with dual-axis functionality and four pressure-regulated work ports. These features allow it to manage two bi-directional valve sections simultaneously, making it suitable for applications requiring multi-directional control. Additionally, its design facilitates stacking of multiple units, which enhances its capability to control complex hydraulic systems .

The 866000 Series is constructed using materials such as brass for valves, nylon for bearing, stainless steel for plunges, and NBR for sealings. These materials are chosen for their durability and resistance to wear and environmental factors. Brass is corrosion-resistant; nylon offers low friction; stainless steel is robust against physical and chemical wear; and NBR seals provide flexibility and resistance to various fluids. These materials collectively contribute to the joystick's long-term durability, especially in industrial environments .

Different handle configurations and switch options allow for customization of the joysticks to meet specific user needs and operational contexts. These options improve ergonomic comfort, operational efficiency, and precision in control. For instance, operators can choose handles that match their grip style or switch options to interface synergistically with various control schemes, enhancing user experience and adaptability to diverse industrial applications .

The maximum supply pressure for the 866000 Series is 150 psi. Operating at this maximum pressure ensures that the joystick can deliver the intended output effectively by maintaining the necessary pressure range for controlling pneumatic actuators on mobile directional valves. It also ensures optimal functionality, providing sufficient leverage for the proportional control mechanism .

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