Software

best in glass processing

 1. Turn Key Solutions
Facts and figures: Everything from a single source including software. Customers benefit from the only company in the flat glass machine
1961 founding year
„ industry that can comprehensively plan and develop large projects - also thanks to the widest product range in the industry.
1 strong brand
„
1,300 employees
„
2. Excellent Service
25 sites
„
210 million Euros turnover (2017)
„ Investment security and the highest availability and productivity enable the large, global LiSEC service
95 % export rate
„ network. A contact person familiar with the local language and customs is available close to you.
7 % of turnover for R&D
„
more than 330 patents
„ 3. Performance through software integration
Integration of the production management software and the machinery control (digitalization/Industry
4.0) allows top operation and optimization of all integrated machines or whole glass factories.

Reliable processes, good quality, solid profit: LiSEC solutions Our advanced solutions generate a great cost-to-benefit The benefits:
provide flat glass processors around the world with security ratio throughout the entire lifecycle of your machines and
and drive in a challenging environment. systems. Over 50 years of partnership, pioneering spirit and stability
„
Investment security due to the size of our company
„
Customers around the world can benefit from this: be they Leading technology with a high resale value
„
For the last 50 years, we have been working hard to
experienced manufacturers or newcomers to the industry; Great cost-to-benefit ratio throughout the entire system lifecycle
„
enable you to sustainably boost the efficiency, the system
from family businesses to industrial glass processors.
availability and the quality output of your flat glass
Three main factors are essential for long-term success:
production process. Thanks to forward-looking thinking,
continuously striving to find the best solution and a great
deal of personal commitment from our employees, we have
grown from a one-man company to a technology leader.

02 03
 LiSEC Digitization & Industry 4.0
Strategy „All in all, the Dynopt investment was certainly one
of our best software investments in recent years.“
Lothar Schleiner, Authorized Representative/Plant Manager at Gethke Glas Gronau
Your benefit
integration with your customer
„
cost reduction
„
transparent processes in real time
„
production without surprises
„
consistent quality
„
is our mission: best in glass processing …through many proven strategies for improvement

…through many intelligent innovations

…through best practice solutions

…through a successful cooperation with us, your single-source supplier

Integration with your customers

Cost reduction
Strategic partnerships with e.g. Klaes, a leading your invoicing
software company for window, facade and Graphical capacity planning supports
„
conservatory construction, as well as other partners additional resource optimisation
for transport organisation, product configuration Innovative, quick and easy order entry
„ security your shipping
Continuous optimisation reduces
„
material and process costs
Transparent workflows accessible in real time your production
allowing you to e.g. check the status of your production transparency
No surprises
anywhere and anytime, even from your smart phone
Intelligent machines / lines as „smart
„
your process control
factory“ are self-monitoring and warn about
upcoming maintenance requirements and smart production
Consistent quality
wear parts needing to be replaced
No manual glass handling
„ your capacity planning
Online services and offices worldwide
„
Production information traceability incl.
„ offer local support
relevant production parameters requirements & risks
your production planning

your interfaces your order management

„We consider LiSEC a technology partner we your partners

your online services

can rely on. The introduction of the LiSEC

software packages was a real challenge, but
thanks to their size and in-house experience your suppliers

with glass processing, LiSEC is capable of

developing tailor-made solutions and offering your customers
the customer exactly what they really need.“
Andrzej Gołembiecki, Insulating Glass Production Director, Oknoplast

04 05
 Software Table of Contents

Software for Business Software for Production Software for Shopfloor

Management Management Management
order
„„ p. 12 prod
„„ p. 24 reporter
„„ p. 35 assetcheck
„„ p. 44
ERP covering quoting, purchasing, Production Planning Software for Data Analysis and Reporting Solution Machine Status Monitoring Software
warehouse management up to invoicing the Flat Glass Industry
label
„„ p. 36 perfectscan
„„ p. 48
3D Online Product Configurator (B2C & Cloud)
„„ p. 14 opt
„„ p. 26 Label Management Solution Quality Scanner for Single Sheets
B2C Configurator for your Customers Software for Glass Cutting Optimisation and Insulating Glass
ident
„„ p. 37
Toolbox for Glass Installations and Mounting
„„ p. 16 prod / opt
„„ p. 28 Information and Ready Messaging autofab
„„ p. 50
All-inclusive system for designing, quoting, Comparison Functions & Options Terminal at the Production Solution for Automtatic Sorting Systems
scheduling and invoicing your glass installations
tso
„„ p. 29 pack
„„ p. 38 cockpit/lineserver
„„ p. 54
cadcam
„„ p. 18 True Shape Optimisation Solution Graphical Display of Packing Sequence Control and Monitoring of Insulated Glass Production
CAD solution for flat glass processing
dynopt
„„ p. 30 prodmon
„„ p. 39 mon
„„ p. 56
scancam
„„ p. 19 Dynamic Cutting Optimisation Production Overview at a Glance Break-out display for glass cutting table
Digitalisation of templates
oad
„„ p. 31 delivery
„„ p. 40
Delivery Tracking
„„ p. 20 Intelligent Cutting Solution to Avoid Defects Software Solution for the Dispatch Area
Delivery Tracking and Inspection
prodschedule
„„ p. 32 QMS
„„ p. 41
Graphical Capacity Scheduling Solution Quality Management Software

bar
„„ p. 34
Georgian Bar Construction Software

06 07
 Software Table of Contents

Service Competence Center

Software
„„ p. 60 LiSEC Glass Forum
„„ p. 70
Service and Installation Competence Center for research, production and
training in the field of flat glass processing
My LiSEC
„„ p. 62
Service portal

LiSEC Supervisor  p. 63

& APPS
„„

Project Management
„„
A competent project manager is the
p. 64 INTEGRATION
key to a successful project

Business-Unit Software p. 66

TRANSPARENCY
„„

WEB
Team

Services (Machinery)
„„ p. 68
We offer you worldwide service and the
fastest possible supply of spare parts.

08 09
SOFTWARE
FOR BUSINESS
MANAGEMENT
 order
ERP covering quoting, purchasing, warehouse management up to invoicing

The LiSEC software solution order was developed with the particular needs of flat glass production in mind. order
structures and supports your day to day business allowing you to focus on your customer and not on administration.
order already includes all main functionalities for order processing such as: direct customer interface,
quote generation considering all relevant production costs and overheads (cover contribution calculation),
automatic invoicing and printing of the delivery note, integration into company software system, harmonic
integration of the production management, material management, order management, reports and
analysis displaying the efficiency of your production in graphical form or export to excel, etc.

Extensions & Additional Products:

cadcam 3D Online Product scancam bar

Configurator

Highlights Functions
Increasing the speed and automation
„ Central, cross-program master
„
of the order management file management
Automatic checks of production and
„ Quotation entry and initial optimisation
„
delivery dates at order entry EDI Import
„
Customer retention due to automated customer
„ Capacity check
„
communication and electronic data exchange Accounting interface
„
System-supported and automated entry
„ Cover contribution calculation
„
with product configurators Purchase and inventory management
„
Modern, intuitive order editor including
„ Windows / Linux
„
intelligent quick input and 3D viewer
Terminal-Server with Thin Clients
„
Much faster order entry
„
Online Service (SaaS)
„
Data bases
Oracle
„
MS-SQL
„
Window-/
Structural glazing
Smart/Builder ERP Transport-Mgmt. PostgreSQL (on request)
„

Quick Input
The new quick input system integrates perfectly with the graphical editor. It adjusts to the
user’s needs and allows entering all order position details quickly and easily.

Templates
Use the latest template function to create units, processes, Georgian bars, and other details, which
can be reused quickly and easily. A preview function supports the fast selection of the correct
template. Created templates can be made available system-wide or for individual users.

Automatic Delivery Deadline and Production Checks at Order Entry

Capacity planning and delivery date management are fully integrated with the production.
The moment order positions are entered the system will check the available capacities
and provide up-to-date information about production and delivery dates.
New Order Editor

12 13
 3D Online Product Configurator (B2C & Cloud)
B2C Configurator for your Customers

Offer your customers the advantage of personalised products which they can design anywhere and at any
time, and order directly in your system. Pick and choose which glass, processes, colours, etc. are available
to the customer, and create a safe environment where the order button can be pressed at any time!

Highlights Functions
Browser-based 3D product configuration
„ Configuration of single glass & LSG sheets
„
3D processing (personalised print designs,
„ Easy placement of variable
„
edges, and surfaces) and shapes cut-outs via drag & drop
Responsive design (available for all conventional
„ Included shape catalogue
„
mobile devices like smartphones & tablets) Easy processing selection
„
High availability in the Cloud (MS Azure)
„ Upload individual designs for printing
„
Integrates with your IT environment
„
Direct connection to Order
„
Restrictions, prices, master data from order management
„

order

Browser-based 3D Product Configuration

Open up a new sales channel by giving your customers the option to configure their own glass sheets in different
shapes and sizes. With the 3D product configurator customers can define processes and print labels directly on
your homepage via simple drag & drop. According to the “what you see is what you get” design principle, the
result is immediately visible. An attractive, modern design rounds off the functions of the configurator.

3D Processes
The configurator supports variable 3D processes via simple drag & drop. Users can position and move cut-outs with the
mouse or adjust processes via parameters like radius, diameter, or size in detail. The changes are visible immediately.

Responsive Design
The sophisticated design offers the same full-functionality user experience on both PCs and mobile devices.

14 15
 Toolbox for Glass Installations and Mounting
All-inclusive system for designing, quoting, scheduling
and invoicing your glass installations
The Smart Toolbox will help your installation department save time and money, speed up quoting, win
jobs, reduce glass errors and allow you to see exactly where you are making or losing money.
Seamless drag-and-drop scheduling coordinates your office staff, sales team and installation technicians, so everyone
knows what happens when. Powerful reports help you see exactly where you are making or losing money. A
world-leading suite of design modules gives you the power to create professional quotes with beautiful 3D images
as well as automatically calculate pricing and produce accurate glass drawings for production in seconds.
As you design, our software generates a production-ready bill of materials with all production
details, which can be fully integrated with LiSEC ERP and Production Systems.

Extensions & Additional Products:

order scancam prod

Highlights Functions
Increased speed and accuracy of quoting
„ Design showers, doors, balustrades,
„
Professional quotes with 3D images increase sales
„ splash backs, mirrors and more
Standardised pricing, design rules and
„ Copy to/from library
„
operations across your business Built-in job scheduler
„
Automatic glass and hardware calculation reduces errors
„ Web plugin for design modules
„
Interactive drawings assist changes
„ Integration with Order and Prod
„
and provide instant feedback Desktop
„
Easy to learn interfaces allow quick use by the staff
„ Tablet (Citrix)
„
Web Solution
„
SaaS or on premise
„
Databases: MS SQL Server or
„
Express Edition or higher

Smart/Builder

Intuitive Design System

The Smart-Design modules are used by thousands of businesses to design millions of structures
around the world. The configurators convert your opening measurements into a quote, glass order
and installation report in seconds. With custom warnings, hardware and clearances, the design
modules enable your staff to design even the most complex structures with ease.

Detailed Installation Documents

Helpful installation reports are generated automatically for every shower, door or balustrade
that you design. These include a complete list of parts required, as well as detailed drawings
showing clearances and panel orientation, making installation easy and efficient.

Integrated Scheduling
The built-in scheduler allows you to manage staff and vehicles across one or multiple schedules. Select lead and
back-up installation technicians for a job to instantly allocate resources. Set estimated visit times to help you to manage
your team efficiently, and with visit confirmed or completed statuses you can see who is available at a glance.
3D Design example

16 17
 cadcam scancam
CAD solution for flat glass processing Digitalisation of templates

Its full integration into the order processing and production planning solutions makes LiSEC offers an easy to use system for creating a contour from a digital photo of the template. The contour can then
cadcam the best construction program for the glass processing sector. Specifically developed be processed further with a CAD software. scancam automatically corrects photos taken with a digital camera for
functions support the construction of all imaginable product variants. perspective distortions and generates a DXF file which can be imported by cutting and processing machines.
cadcam can also be integrated as a stand-alone construction program within your existing software landscape. scancam can also be integrated as a stand-alone version within your existing software landscape,
as the generated DXF-format is compatible with all common CAD programs.

Highlights Functions Highlights Functions

Simple placement of complex cutouts/
„ Full range of functions of
„ Portable – Contours can be created at the construction site
„ Automatic detection of reference points
„
fittings from the catalogue a CAD/CAM system Easy to use – Intuitive graphical user interface
„ Correction of perspective distortions
„
Optimisation and smoothing of contours
„ LiSEC shape catalogue
„ Compatible – Data output in DXF format
„ Continuous zoom for accurate
„
are crucial for continuous cutting Variable graphics
„ Automatic contour detection on a
„ contour detection
Low training effort due to intuitive and
„ Supporting digitizing tables
„ black background Numerous software tools like „Close
„
user-friendly graphical interface Automatic calculation of
„ Corner“ to process the contour further
Integration depth up to the processing machine
„ grinding additions
(CNC code converter) Automatic calculation of decoating
„
Extension of your shape catalogue with own drawings
„ contour for edges and cutouts
Administration of cutouts/fittings
„
Supported formats: .DXF &
„
LiSEC formats (.ZEI & .GPS)

Summa Graphics CalComp

Sample view of data display, offline test and declaration of performance

18 19
 Delivery Tracking
Delivery Tracking and Inspection

Using the Order add-on delivery tracking, real-time information helps you save time
and costs. The direct shipping feedback allows speedy reactions.

Highlights Functions
Online delivery tracking
„ Direct delivery data transfer
„
App on mobile devices
„ Delivery process logging
„
Real-time delivery status
„ including proof of delivery
Delivery process logging
„ Direct recording of broken
„
Proof of delivery
„ sheets and quality defects, as
GPS tracking
„ well as synchronisation
User actions (deliveries, pick-ups,
„
quality defects) are synchronised

prod delivery

20 21
SOFTWARE FOR
PRODUCTION
MANAGEMENT
 prod
Production Planning Software for the Flat Glass Industry

prod organises your production processes from the jumbo plate stock to the laminating process, the insulating
glass production or any other kind of production process to the packaging of your products. The prod
basic package already covers all main production planning functions relevant for the flat glass industry:
production planning, scheduling, glass cutting optimisation, sequencing and remake management.

Extensions and additional products:

tso dynopt oad proschedule bar assetcheck cadcam ident pack delivery prodmon scancam

Highlights Functions
Overview of the running production
„ Production planning and control system
„
Machine load and bottleneck warning
„ Material- und Maschinenoptimierung
„
Packing optimisation
„ Dynamic optimisation
„
Stock location management
„ Rack optimisation
„
Avoiding manual sorting
„ Label printing (grafical generator)
„
Flexible reporting
„ Capacity planning
„
Simultaneous optimisation of multiple variants
„ Flexible reporting and analyses
„
Remake management and integration
„ Delivery- / route planning
„
Order management
„
Process overview via asset check
„
Integrated quality management
„
Interfaces: Production status
„
Bottero, Hegla, Intermac, Bavelloni, Bystronic, etc. Control of LiSEC and
„
foreign machines

Overview of the Running Production

The sales department benefits from the capacity planning due to real-time information about achievable
delivery dates. This is possible thanks to a comprehensive overview of the production process,
even in areas where numerous production stages and material routes would make it complicated.
Orders are planned with precision regarding schedule and machine-specific requirements.

Machine Load and Bottleneck Warning

prod reports the production progress to the plant management and the sales department in real time. The
information tool provides an up-to-date status of the machine utilisation and individual orders. An invaluable
advantage for a precisely planned utilisation of the production capacity or short-notice re-scheduling.

Packing Optimisation
prod makes it possible to produce glass sheets in optimised packaging sequence and directly onto the delivery
Overview of the Running Production racks. This makes time-consuming searching, commissioning and re-packing redundant. The results are reduced
order cycle times, reduced costs in the shipping department and fewer glass damages during transport.
24 25
 opt
Software for Glass Cutting Optimisation

Our optimisation solution goes far beyond the functional scope of a glass cutting optimisation. We support easy input
of complex insulated glass structures including coatings and steps. Processes and grinding additions can be applied
with a few clicks. In addition, a single click starts the automatic optimisation of all materials from multiple orders,
which are processed in parallel. The necessary production data is generated directly and provided to the operator.

Extensions and additional products:

cadcam scancam hand mon

Highlights Functions
New, intuitive LiSEC order editor and stock plate editor
„ Order import and editor
„
Flexible optimisation selection and storage systems
„ Parallel optimisation
„
Latest optimisation algorithms for cutting optimisation
„ Stock plate editor
„
Compatible with different cutting table types
„ Production lists, cutting plans, labels
„
Pre-defined reports
„
Control of LiSEC and
„
non-LiSEC machines

Interfaces:
Bottero, Hegla, Intermac, Bavelloni, Bystronic, etc.

New, Intuitive LiSEC Order Editor and Stock Plate Editor

The graphical preview enables quick and easy input of insulated glass units with coated glass and steps, already
in the correct position. If supported by the cutting system, the steps can be de-coated automatically.

Newest Algorithms for Cutting Optimisation

Opt integrates the newest LiSEC algorithms for cutting optimisation to determine the best glass
cutting results even faster. This function has enormous potential to save money and material.

Compatibility with diverse interfaces

DXF, CAD, CNC, and other interfaces are standard with Opt. Geometry data is received, processed, optimised via inter-
faces and exported as CNC code. Opt directly controls cutting and frame bending systems from various manufacturers.

Newest algorithms for cutting optimisation

26 27
 prod / opt tso
Comparison Functions & Options True Shape Optimisation Solution

prod opt More sheets from less glass? With the tso solution, LiSEC is able to reduce the glass waste by up to 50%.
tso nests similar and dissimilar shapes fully automatically and with an adjustable level of complexity,
Multi User Compatible Multi User Single User
within one surrounding rectangle. Furthermore tso also automatically adds help cuts for easier
Planning Pool  partly break-out of the glass. Glass remnants, which have been disposed before, are now used actively.
Rack Optimisation  -

Shape Optimisation TSO  

Remake Management  manually

Dynamic Optimisation  -

Grafical Capacity Planning  -

Control of Processing Machines  - Highlights Functions

VSG Production Support  - Remarkable reduction of glass waste
„ Processing of catalogue shapes and
„
Mobile Device Integration  - Automated shape optimisation
„ forms from a CAD-program
Environment-friendly material efficiency
„ Automated creation of
„
Control of Bender  
Fully automatic help and relief cuts for easy break-out
„ several combinations
Control of Cutting Tables   Fully automatic setting of
„
Label Management for Printer   help and relief cuts
Flexible Reporting  Predefined reports

Sorted Storage System A-Rack, Harp Cars, Sorting Buffer Harp Cars

Ready Messages  -

prod opt

Cutting optimisation with tso

28 29
 dynopt oad
Dynamic Cutting Optimisation Intelligent Cutting Solution to Avoid Defects

The ideal situation for minimal glass cutting effort would be a continuous ribbon of glass, without any oad allows you to re-optimise respectively newly arrange the stock plate before cutting in the background
remnant glass sheets. dynopt tries to create this ideal situation by merging following optimisations and to bypass defects within the raw glass. This optimisation puts the priority on shifting the glass sheets
automatically integrating remakes. Through to the seamless integration of glass sheets from the following on the stock plate until the defect is contained in a waste area, trim cut, or at least the smallest
optimisation resp. remakes, remnant glass sheets are avoided and filled up. This permanent optimisation glass sheets of the stock plate. The result is immediately transferred to the cutting line.
respects not only remnant glass sheets but also avoids eventually before developed optimisation gaps.

Highlights Functions Highlights Functions

Increasing the result from defective raw glass
„ Receive external error coordinates
„
Average glass wastage reduction: 1-2 %
„ Avoiding remnant glass sheets
„
Possibility to use lower quality glass
„ from LiSEC scanner or glassworks
Best possible optimisation result
„ Automated integration of remakes
„
Time saved in the cutting process: 5-10 %
„ Prioritsed treatment of remakes
„
Avoidance of glass breakages
„ Changing of cutting plan possible till
„
User-friendly interface
„ stock plate directly before cutting table
Integration of remakes into existing optmisations
„ Permanent optimisation
„
Avoiding of possible optimisation gaps
„
Automatic inclusion of
„
fill-up glass sheets mon

prod

Graphical display of dynopt function

Comparison of a stock plate display without and with oad

Error on stock plate

30 31
 prodschedule
Graphical Capacity Scheduling Solution

The graphical support by the prodschedule interface significantly facilitates planning and production.
As an extension to the capacity planning, which works day or shift based, prodschedule enables the
detailed production planning of work steps for the individual machines on minutes base.
In addition prodschedule allows the tracking of the production progress for orders and batches.
Furthermore you have the full visibility, at what time any order will be completed.

Highlights Functions
Short-term planning adjustments at the office
„ Automatic algorithm for pre-sorting
„
are immediately available at the stations Planning/display on machine-,
„
Very simple handling through, intuitive design
„ batch- or order level
Graphical supported tracking of production status
„ Simple moving and redirection of
„
Production sequence adjustments with drag&drop
„ work steps to alternative machines
Re-routing at machine downtimes
„
Filter facility according
„
to different criteria

prod

Compact Overview of the Current Production Planning

Graphical display of all planned work steps for the day, including automatically assigned start and end times according
to the production sequence and defined priorities. Colour-coded blocks for simple production status tracking.

Flexible Interaction with the Production Sequence

Flexible adjustment of the production sequence via drag & drop. Immediate display of any conflicts the rescheduling causes
within the production sequence of orders and batches. It is even possible to resolve conflicts automatically. In case of
machine downtimes, work steps can be rerouted to other machines under full consideration of their machine restrictions.

Current Work List for the Production Area, Updated Live

Display module for the individual production areas and machines to visualise the production sequence and the work
Current work list for the production area, updated live
list. Automatic display updates make adjustments in the office immediately available online in the production.

32 33
 bar reporter
Georgian Bar Construction Software Data Analysis and Reporting Solution

The fully graphical user interface of bar supports the construction of Georgian bar grids for insulating glass units. The ever increasing amount of data makes administration and meaningful analysis a challenge. With
In combination with the order management solution order, relevant IG glass details can be transferred to bar via reporter LiSEC offers a simple solution to create own analyses and reports. This provides you with an
prod to create Georgian bar units. It is also possible to enter IG units directly in bar, using the program as a stand- easy and flexible overview of your data, with various options for displaying them graphically.
alone solution. bar generates files for automated bar saws and prints Georgian bar plans and bills of materials.

Highlights Functions Highlights Functions

2D-CAD interface for Georgian bar construction
„ Integrated order editor for
„ Direct data export to Excel resp. into an Excel-template
„ Creation of your own reports/
„
Full compatibility with our other software products
„ manual order entry Access to whole database (order and/or prod)
„ charts/pivot-tables
Administration and printing of Georgian
„ Creation/administration of
„ Thanks to drag&drop and graphical
„ Using of user defined colours
„
bar plans and bills of materials Georgian bar plans support intuitive reports creation for highlighting of data
Creation of cutting codes for „Rottler und
„ Material consumption overview
„ Flexible integration into LIS product line
„ Using of user defined columns
„
Rüdiger“-processing machines Printing of Georgian bar lists
„ within data display and reports
Georgian bar designer for complex
„ Application of data filters
„
Georgian bar construction Easy favourites handling
„
Usage of pre-defined
„ Already pre-defined standard reports
„
Georgian bar models which can be easily modified
Plotter support
„

prod order prod order

Georgian bar designer for complex bar patterns Sample view of a report

34 35
 label ident
Label Management Solution Information and Ready Messaging Terminal at the Production

Increasing production speed on the machines and changing customer-specific requirements The main function of ident is to inform the user within the production about relevant details resp. to register
create a need for a fast and flexible solution. With label LiSEC offers not only a quick and easy remakes and ready messages and transfer the information to the ERP system. The program also supplies work step
way to create and adapt labels but also an easy-to-use label management and control. specific information (e.g. shape position) and generates control codes for machines from third-party suppliers.

Highlights Functions Highlights Functions

Easy label creation
„ Usage of barcode, images, data
„ Paperless production list
„ Display of production drawings
„
Automatic selection of assigned label layouts thanks to
„ fields and texts on the label Ready messages to release capacities and actualization
„ Entry of rack number and stock location
„
versatile filter possibilities (e.g. customer, product, …) Standard labels for easy
„ of the status e.g. for an order Entry of remakes
„
Central intelligent label generation for
„ adaption available Remake messages for fast post-produciton
„ Online connection to processing
„
printing and application on the line Creation of your own labels
„ Detail display for shapes and processings
„ machines
Simple printout control
„ for error prevention Synchronising to other ident
„
Usage of filters at printout control
„ Higher flexibility through real time adaptation
„ Material management
„
Display of shapes on the
„ at production planning Label printout (switching production /
„
label with real data customer label)
Pdf-creation
„ Status display
„
Generation of own barcode numbers
„

prod prod

Design and preview of a label

36 37
 pack prodmon
Graphical Display of Packing Sequence Production Overview at a Glance

At the end of the insulating glass line, pack displays the storage position of the units on the delivery Based on the capacity planning and the ready messages from the production, the production monitor
rack which before have been created with the 3D rack optimisation. Paperless rack and stack changes provides an interactive overview of the production status. The planned daily production volume as well
are displayed to guaranty the packing sequence required by the production planning. as all ready messages are listed. This information creates a dynamic job list for every machine which
is continuously updated with each message. The operator is always aware of the upcoming tasks. For
a quick overview, the ready messages can be grouped and the viewing period restricted.

Highlights Functions Highlights Functions

Preview of final rack content
„ Rack information
„ Fully configurable
„ Interactive overview of the
„
Graphical packing display
„ Unit information
„ Work list display at each station
„ production status
Display of correct storage position sequence
„ Record of quality defects
„ Target/actual comparison of the volume per plant
„ Display of breakages/remakes
„
Robot control
„ Paperless production list in real-time
„ Display of the open load of the plant
„
Dynamic adaption at plan modifications
„ Individual adjustment of
„
the displayed plant
Listing of ready messages
„
Time view of ready messages
„
User information
„
Machine information
„

prod prod

Visualisation of storage position on rack Overview of machine load

38 39
 delivery QMS
Software Solution for the Dispatch Area Quality Management Software

delivery is the central software application in the dispatch area. It supports you at the creation of delivery The LiSEC quality management system qms is an administrative solution for data required by the Construction Products
commissions, at which commission- and rack lists can be printed, which are later on relevant for printing the Regulation, such as product build-up and Declaration of Performance. qms integrates itself into order and prod.
delivery note. Re-sorting and remake messages are simply adopted into the delivery process via the scanner.
qms also supports the quality improvement process during the glass processing
in your company and allows the traceability of the used materials.
qms enables the central management of your offline tests, which are necessary
for consistent quality checks, required for the CE-Certification.

Highlights Functions Highlights Functions

Preview of all data on the terminal from the respective scanner
„ Several scanners are supported
„ Simple tracking of used materials
„ Creation and administration of the
„
Manual processing of the scanned data at the terminal
„ Free defineable favourite-buttons
„ System supported tests to check the material quality
„ Declaration of Performance
Saving of time through creating the delivery
„ Remake report
„ qms integration into order for creating
„ Management of offline tests
„
commissions via the scanner Creation, processing and
„ the Declaration of Performance Material tracking and quality report
„
Verification of the date through plausibility check
„ printing of commission lists Interface with Sommer Informatik for automatic
„ Storage of the Declaration of
„
Direct delivery note
„ Printout of racks
„ calculation of DoP (Declaration of Performance) data Performance (10 years)
Data preview and processing of
„
the scan data at the terminal
Space management
„

prod prod

Sample screen of a commission list Example integration of the Inline Quality Scanner

40 41
SOFTWARE FOR
SHOPFLOOR
MANAGEMENT
 assetcheck
Machine Status Monitoring Software

assetcheck is an indispensable component of the LiSEC product range. Machine status data are collected in
real time directly by the machine’s control system and stored in a central place for displaying and analysing.
If required, this information can be provided to the production manager, the quality manger, the board or
everyone else, who needs them, everytime and everywhere on mobile devices (e.g. smartphones).
Through continuous determination of your performance data and the outcome awareness, you can
promptly influence your production and therefore raise your machine availability and output.

Highlights Functions
Proactive planning of maintenance for reducing downtimes
„ Display of actual machine status
„
Point out and analyse downtimes
„ Generate your own views
„
Individually configurable
„ Display of past machine status
„
Machine data available everywhere and real-time as alarms,
„ View and analyse of alarm
„
cycle time, status, recipes, tool data, exit messages, downtime
information, consumption data, production figures data, maintenance data
Generate your own reports
„
Pre-defined hit lists
„
Reporting / charts / graphics
„
Pre-defined reports as cycle
„
time calculation per machine

prod

Individually configurable
It is very simple to define different views with varying degrees of detail to meet the requirements of
different users. It is possible to zoom in from a global overview down to detailed process parameters.

Analysis function
The collected data and messages can be analyzed using pre-defined hit lists as well as freely
configurable reports. The creation of reports is supported by the integrated reporter module.

Current machine status display

Transparent Production: Data flow from machines to the server
The main indicator necessary for a quick overview of all machines is the machine status. At a glance, it
is possible to see whether the machine is in automatic mode or if an error has been reported.

44 45
 assetcheck
Live production data available on your smartphone

46 47
 perfectscan
Quality Scanner for Single Sheets and Insulating Glass

perfectscan makes it possible to check each single glass sheet and insulating glass unit for
visual defects. This system allows you to prove the added value of your products, guarantee
a higher product quality and significantly reduce customer complaints.

Highlights Functions
New release with optimized user interface
„ No reflections and no blind spots
„
New archiving solution with individual export options
„ thanks to telecentric light through
Optimised scan results via 16bit technology
„ scan technology without camera
New, wizard guided, setting of quality criteria and filters
„ Stable recognition of coating defects
„
Combined with lineserver, order data
„ because of infrared technology
are connected with scan results Screen printing controlling
„
Flexible application in all areas of your production
„ Glass type detection
„
Can be retrofitted on existing machine
„ IG unit build-up recognition
„
Quality scanner with Georgian bar recognition
„ Dimension recognition (target/
„
Quality and process improvements through
„ actual comparison) at the line
error analyses e.g. for cutting optimisation Detection of overall bending (in
„
combination with glass type sensor)
Data archiving
„
Compact design compared to
„
usual camera based systems
One contact person for
„
plant and scanner

Individual setting options

Technical Data Based on parameter and filter settings, perfectscan shows only relevant defects for quality assess-
Glass height 200 - 3.400 mm ment. The parameter settings and filter criteria can be adjusted by the operator at any time.
Maximum length 6,000 mm

Glass thickness 2 - 100 mm Flexible application in all areas of your production

Transport speed 48 m/min at 200 dpi (no interpolation) Whether it is an insulating glass line, a tempering furnace or a laminated glass line, perfectscan can be
used in any context and mounted within a very short time. The intelligent construction of the system
Scan technology 16 bit Scanmodule (LIS – Linear Image Sensor)
allows you to ensure quality and efficiency quickly and easily in almost all areas of your production.
Light transmission 15 – 99 %

48 49
 autofab
Solution for Automtatic Sorting Systems

autofab is the heart of the automatic sorting and/or buffering solution. This solution allows online control of a
completely automated glass production process. The system automatically connects to all machines, controls,
regulates and supervises the production processes, and reports the current status of e.g. the sorting systems,
etc. With the system it is even possible to separate cutting from production sequence. This way, glass waste is
minimised and is guaranteed an optimum production sequence on an insulating glass line, a furnace, etc.

Highlights Functions
Individual production sequncees per machine
„ Optimised sorting based on
„
The operator is informed about the current status
„ the working steps
Traceability over the whole production sequence
„ Automated handling of shapes
„
Optimum utilisation of machines, buffers etc.
„ Control of external software and
„
Support of different sorting systems
„ interface of the industry
Single glass sheets and batches
„
can be unloaded combined
Batch overview with further details
„
Direct embedding of furnace
„
and non LiSEC machines
Communication with scanner
„
Connection to manual and
„
automatic harp car system
prod Control of laser applications
„

Toughening Bed Load

Sheets are automatically optimised into a toughening bed, taking the furnace criteria into consideration. The furnace is
automatically supplied with the sheets and the recipe data. After the tempering process the scanner and ripple data are
automatically evaluated. Depending on the next processing step (delivery/IG), the individual sheets are automatically
transported from the toughening bed to the correct position. Diverse tempering furnaces and scanning systems can be
integrated.

Loading Display
The loading display supports the operator loads the sheets onto the transport into the sorting system. The loading display
shows all relevant information to load the sheets in the sorting system specified sequence, with the correct base edge and
glass side.

Traceability Over the Whole Production Sequence

The fully automated glass production records every glass sheet. Each production step can be retraced.

Optimum Space Utilisation

The function „Chaotic Sorting“ allows an optimum use of the harp cars. With fully
automatic control the production becomes more efficient and economical.
Sample view of a sorting buffer

50 51
 autofab

Sample view of a sorting buffer

52 53
 cockpit/lineserver
Control and Monitoring of Insulated Glass Production

The LiSEC software solutions cockpit and lineserver provide the interface between the production planning and the
IG line. The combined system at the line automatically receives the data from production planning in the predefined
sequence and generates the required production data for each machine. For each insulating glass unit attributes like
unit build-up, component information, text, steps and Georgian bar view as well as the current status are visualised.
Additionally, individual sheets and batches can be entered by the operator via the order editor directly at the line.

Highlights Functions
Facilitates automatic production of free shapes (DXF)
„ Import of production batches
„
Informing all affected stations if a glass sheet breaks
„ Input editor for manual entry
„
Production control and monitoring supported by line overview
„ of single productions
Quality assurance through integration
„ Supplying CNC-data for the
„
of LiSEC quality scanner single plant parts
Automatic switch between 2/3/4/5-times IG
„ Feedback of ready messages
„
and remakes

prod

Loading Display for Correct Positioning

The loading display provides the operator an overview of all queued production batches and their current
status. Graphic display of the unit build-up supports correct loading during manual positioning.

Simple Order Entry on the Line

New standardised LiSEC order editor for quick and simple input of orders,
including graphic display of the unit, directly on the line.

Central Monitoring of Insulating Glass Line (Add-on)

IG cockpit loading display The linemonitor as a control station supports the operator with a compact graphical display of the
line. Both the current sheet positions and the live machine and production values are displayed. Each
pane shows the IG-unit it belongs to, which simplifies sheet unloading in case of an error.

54 55
 mon
Break-out display for glass cutting table

mon supports hand by displaying the cutting plans directly at the cutting machine. Widely visible monitors
facilitate simultaneous work, unnecessary printouts are avoided. Storage position information like storage
position number, resting edge and further information are clearly displayed in a paperless way.

Highlights Functions
Paperless producible
„ Cutting plan display
„
Cutting plan display for standard cutting tables
„ Display in several modes
„
Laminated glass cutting tables
„ Shape display
„
Furnace bed load
„ Communication with breaking station
„
Loading display
„ Communication with foreign software
„
Label printing
„ Remake message generation
„

56 57
SERVICE
Machines and systems for flat glass processing are in use for many years,
sometimes even for decades. Ongoing maintenance and optimisation
are essential to keep performance, efficiency and availability at a
consistently high level and to ensure high-quality glass products.
 Software Advantages
Service and Installation Minimize downtimes with fast 24 x 7 support
„
Employee training directly in the company
„
and the local training centre
Our LiSEC Software Service team accompanies projects right from the start, together with our Project Management. Proactive monitoring of your productive
„
Experienced technicians begin in time with software integration tests to ensure a smooth installation/ servers to minimize downtime
start up and customer training. Our service technicians are involved in the planning of the project, in order Access to the LiSEC service portal „My LiSEC“; from
„
to consider technical and process-related issues - a key factor for a successful project realization. requests for spare parts and trainings to the machine
and software product overview and documentation
After the project acceptance, the customer project is handed over from the installation technician to the
Close cooperation with LiSEC Machinery Service
„
IN HOUSE service team with full documentation. High service availability and customer satisfaction
are LiSEC‘s motivations for continually expanding and improving our range of services. The largest network of software service technicians
„
worldwide, unique in the glass industry
Continuous in-house training of the LiSEC
„
The LiSEC Software Service Team supports you with service technicians (AT and branch offices) on
new applications/functions and workflows
Questions of all kinds (work processes, requirement clarification)
„
Customer trainings
„
Problem diagnosis /analysis and solution
„
Interface definition for non-LiSEC software and machines
„

Software Locations

60 61
 My LiSEC LiSEC Supervisor
Service portal

As a customer with a maintenance contract, you have access to the LiSEC Service Portal. Within the scope of the maintenance contract, we offer monitoring of your ERP and productive servers.
Besides the possibility to open service tickets, the LiSEC Service Portal offers access to software and The LiSEC Supervisor monitors all system-critical processes of your productive server, such as:
machinery documentation as well as an overview of the currently installed software packages.
LiSEC product-critical processes & services
„
Usage of the individual databases
„
Operating system-critical processes
„
Hard disk capacity
„
CPU usage
„
Memory / RAM utilization
„

Advantages
Reduction of downtimes
„
24 x 7 automatic monitoring
„
Proactive information of our customers in case of alarms
„
Alarm analysis and resolution
„
Re-adjustment of system parameters
„
Ongoing product development to improve
„
diagnoses, analysis, proactivity and prevention

1 2

1 Machines and Software Service Portal

Service Requests
„
Ticket tracking and processing
„
My documents/ documentation
„
Machines/plants product overview
„
Overview of software products and maintenance contract
„
Spare parts
„
News
„

2 Overview of all open service tags / tickets

The communication between you as a customer and our
specialists in Service, Project Management or Sales can be
called up at any time, clearly and chronologically structured.

3 Overview of all installed software products and their

maintenance status Sample of an alarm message if the hard drive capacity is underrun
3

62 63
 Project Management
A competent project manager is the key to a successful project

Communication, time, cost and risk management – a competent project manager is the key to a successful
project. The LiSEC project management team supports you with highly flexible specialists who have
years of experience in the flat glass industry and the implementation of software solutions.
LiSEC Project Management already starts during the run-up of the project. Well-tested tools and methods are used
to define the project scope and environment. Our goal is to enable you to use your resources and our products to
get the maximum benefit. We offer professional support of organizational structure and process changes. A detailed
project schedule is the basis for the systematic implementation of the project objectives. Through continuous risk
management, problems are recognized at an early stage, allowing time for the development of appropriate solutions.

Communication, a condition for success.

As a central contact, the project manager coordinates and monitors the project. Regular progress meetings with you as
well as the entire project team keep all stakeholders on the same level of information and enable efficient collaboration.

We use tried and tested tools such as:

Our LiSEC ticket system for managing work packages, offering you a clear, transparent way to track the progress
„
Microsoft® Project for project and resource planning, including milestone management
„
Group-wide SAP® Project Management module for project controlling
„
Microsoft® SharePoint for internal project coordination and versioning
„
Extensive library of standardized document templates
„

Sustainability increases quality.

After the successful completion of the project, the project manager will remain your first contact for developing
new solutions to utilize the growth potential resulting from changes in requirements and framework conditions.
We support you with the improvement of processes and product quality, as well as productivity increases.

Your project manager will help you organize and coordinate the implementation of:
Project definition, taking into account international best practice solutions for the flat glass industry
„
System configuration
„
System integration
„
Internal system and integration tests
„
User acceptance tests
„
Training and support for the change of the systems to productive operation
„
Transfer of user knowhow
„

64 65
 Business-Unit Software
Team

With our broad product portfolio we offer our customers a modular set-up, from single-user to complex In total, we are approx. 130 colleagues internationally – about 40 in the branch offices (Australia,
group solutions with central administration and decentralized sales and production branches. Belgium, China, Germany, Italy, Lithuania, Malaysia, Poland, Romania, Russia, Spain, Czech
Republic, UK, USA), 25 at the second Development location in Dubai, and 68 in Austria. Together,
Out whole team supports the development and service of our products, with the goal of generating the greatest
we unite about 1000 years of relevant industry experience in our business unit!
benefit for our customers. Respectful cooperation, openness and solution orientation are our key values!
The „Dubai Internet City“ technology park in Dubai offers us the up-to-date forum for working with competency
partners such as Microsoft, Google, Oracle, allowing us to increase the team‘s innovation and knowhow.
Attending meetings, workshops and other events, we keep in sync with the „technology pulse“ of our time.

66 67
 Services (Machinery)
We offer you worldwide service and the fastest
possible supply of spare parts.
From machine installations to modernization of existing systems, we offer a wide range of services,
and stay on your side as a competent and reliable partner throughout the entire life cycle of your
systems. Whether you need a customized training program, detailed machine inspections, online
support, spare parts or upgrades – the LiSEC service team will take care of it for you.

Facts & figures: Service Products

160 service engineers worldwide
„ Online Support
„
28 branch offices/representatives
„ Hotline
„
Service for around 390 different machine types
„ Service / Maintenance
„
Approx. 4,700 customer locations in
„ Training
„
over 100 countries worldwide Long Life
„
The largest global service network in the glass industry
„ Spare parts
„
One-of-a-kind in the industry: Compe-
„ Installation
„
tence through operators‘ know-how Repairs
„

Hotline
LiSEC attributes great importance to customer efficiency from the very beginning.

The company is now taking it to a new level of quality.

Monday - Thursday 07:00 a.m. - 04:30 p.m. (CET)
Friday 07:00 a.m. - 12:00 a.m. (CET)
Phone: +43-7477 405-5701
E-Mail: aftersales@[Link]

Online Support
Preventive check-ups and maintenance ensure high plant availability, keep production
output at the desired level and prevent unexpected plant downtimes.

Sunday 10:00 p.m. – Friday 09:00 p.m. (CET)

Phone: +43-7477 405-5701
E-Mail: aftersales@[Link]

Emergency contact for urgent issues outside our working hours:

Saturday 6:00 a.m. – 10:00 p.m. (CET)
Sunday 6:00 a.m. – 10:00 p.m. (CET)
Phone: +43-7477 405-5701

68 69
 COMPETENCE CENTER
LiSEC Glass Forum
Competence Center for research, production and
training in the field of flat glass processing

The new LiSEC Competence Center for research, The „Glass Forum“, a LiSEC investment of approximately
Facts and figures: production and training in the field of flat glass processing seven million Euros, accommodates the latest LiSEC techno-
was opened in Hausmening at the end of 2015. It logies for each step of glass processing – from cutting and
Opened October 2015
„ aligns completely with the LiSEC claim „Best in Glass edge processing to a sophisticated sheet logistics system
Latest LiSEC technologies
„ Processing“. The Competence Center „Glass Forum“ to the production of insulating glass units and laminated
70 employees
„ makes LiSEC the only machine manufacturer on the safety glass including tempering. In the Glass Forum, flat
Investment: 7 million € since 2015
„ market who profitably processes flat glass. This operator glass is processed under real life production conditions.
15 million Euros turnover
„ know-how allows LiSEC to share and therefore fully The state-of-the-art plants and software applications
Approx. 100 customer visits per year
„ understand their customers‘ problems and challenges. are also used for research, testing and training.
Glass storage with 96 rack positions
„
3 insulating glass lines
„
3 cutting lines for float, laminated and special glass
„
Two AEROFLAT tempering furnaces
„
Automatic sorting/shuttle logistics
„
Planned ahead maintenance schedule
„
Automatic production planning and machine addressing
„

70 71
 LISEC Austria GmbH
Peter Lisec Straße 1
A-3353 Seitenstetten
Austria

+43-7477 405-0 Tel

+43-7477 405-40 Fax
Technical/Construction changes reserved. Text and symbol fotos may show optional
equipment. This publication is protected by copyright. All rights reserved. The use or sales@[Link] Mail
01/19

reproduction of any of its contents, even parts of it or in altered form, is allowed only
with explicit permission of LiSEC. [Link] Web