DAILY DEFECTS ANALYASIS REPORT
TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs
Total Defects
Sewing Line
%age
Checked Pcs
Appearance Total Defects
%age
Total Audits
Failed Audits
Batch Audit
Fail %age
OQL
Total Audits
Failed Audits
Correlation Audit
Fail %age
OQL
TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs
Total Defects
Sewing Line
%age
Checked Pcs
Appearance Total Defects
%age
Total Audits
Failed Audits
Batch Audit
Fail %age
OQL
Total Audits
Failed Audits
Correlation Audit
Fail %age
OQL
REMARKS:………………………………………………………………………………………………………………………………………………………………………………………………………………………….
Prepared By: QAM FM
Top 5 Defects Analysis
Line # Defects 17/12/2017 18/12/2017
Crocked Seam
Uneven Stitching
Pleat
Open Seam
Stain
1 Uncut Thread
Skip Stitch
2
DEFECT QUALITY REPORT
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017
Checked Pcs. 2000
Mid Line Total Defects 73
1 Defects %age 3.65
Checked Pcs. 372
Mid Line Total Defects 32
2 Defects %age 8.60
Mid Line Graph Line # 1 Mid Line Graph Line # 2
1 1
0.9 0.9
0.8 0.8
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017
ne # 2
7 8 9 10 11
DEFECT ANALYSIS REPORT
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017
Checked Pcs. 2000
End Line Total Defects 89
1 Defects %age 4.45
Checked Pcs. 1251
End Line Total Defects 191
2 Defects %age 15.27
End Line Graph Line # 1 End Line Graph Line # 2
1 1
0.9 0.9
0.8 0.8
0.7 0.7
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.1 0.1
0 0
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017
ne # 2
7 8 9 10 11
DEFECT ANALYSIS REPORT
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017
Checked Pcs. 2000
Appearance Total Defects 120
1 Defects %age 6.00
Checked Pcs. 513
Appearance Total Defects 224
2 Defects %age 43.66
Appearance Graph Line # 1 Appearnace Graph Line # 2
7.00 50.00
45.00
6.00
40.00
5.00 35.00
30.00
4.00
25.00
3.00 20.00
2.00 15.00
10.00
1.00
5.00
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017
Line # 2
7 8 9 10 11
Batch Audit report
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017
# of Audits Done 6
Batch Audit # of Fail Audits 1
1 Fail % 16.67
# of Audits Done 6
Batch Audit # of Fail Audits 1
2 Fail % 16.67
Batch Audit Graph Line # 1 Batch Audit Graph Line # 2
18.00 18.00
16.00 16.00
14.00 14.00
12.00 12.00
10.00 10.00
8.00 8.00
6.00 6.00
4.00 4.00
2.00 2.00
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10 1
12/25/2017 12/26/2017 12/27/2017 12/28/2017
Line # 2
7 8 9 10 11
Correlation Audit Report
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017 12/21/2017 12/23/2017 12/24/2017
# of Audits Done 3
Batch Audit # of Fail Audits 0
1 Fail % 0.00
# of Audits Done 4
Batch Audit # of Fail Audits 1
2 Fail % 25.00
Batch Audit Graph Line # 1 Batch Audit Graph Line # 2
1.00 30.00
0.90
25.00
0.80
0.70
20.00
0.60
0.50 15.00
0.40
10.00
0.30
0.20
5.00
0.10
0.00 0.00
1 2 3 4 5 6 7 8 9 10 11 1 2 3 4 5 6 7 8 9 10
12/25/2017 12/26/2017 12/27/2017 12/28/2017
Line # 2
7 8 9 10 11
JC Penny Quality Improvement Report
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017
Checked Pcs. 2000 0 0 0
Mid Line Total Defects 73 0 0 0
Defects %age 3.65 0 0 0
Checked Pcs. 2000 0 0 0
End Line Total Defects 89 0 0 0
Defects %age 4.45 0 0 0
Checked Pcs. 2000 0 0 0
1 Appearance Total Defects 120 0 0 0
Defects %age 6 0 0 0
Total Audits 6 0 0 0
Batch Audits # of Failed Audits 1 0 0 0
Fail %age 16.67 0 0 0
Total Audits 3 0 0 0
Correlation Audits # of Failed Audits 0 0 0 0
Fail %age 0 0 0 0
Line # Date 12/17/2017 12/18/2017 12/19/2017 12/20/2017
Checked Pcs. 372 0 0 0
Mid Line Total Defects 32 0 0 0
Defects %age 8.60 0 0 0
Checked Pcs. 2000 0 0 0
End Line Total Defects 89 0 0 0
Defects %age 4.45 0 0 0
Checked Pcs. 2000 0 0 0
1 Appearance Total Defects 120 0 0 0
Defects %age 6 0 0 0
Total Audits 6 0 0 0
Batch Audits # of Failed Audits 1 0 0 0
Fail %age 16.67 0 0 0
Total Audits 4 0 0 0
Correlation Audits # of Failed Audits 1 0 0 0
Fail %age 25 0 0 0
ovement Report
12/21/2017
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
12/21/2017
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
0 0 0 0 0 0 0
DAILY DEFECTS ANALYASIS REPORT
TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs
Total Defects
Mid Line
%age
Checked Pcs
End Line Total Defects
%age
Checked Pcs
Appearance Total Defects
%age
Total Audits
Failed Audits
Batch Audit
Fail %age
OQL
Total Audits
Failed Audits
Correlation Audit
Fail %age
OQL
TOP 5 Defects
Date Line# Style # Factory:
Checked Pcs
Total Defects
Mid Line
%age
Checked Pcs
End Line Total Defects
%age
Checked Pcs
Appearance Total Defects
%age
Total Audits
Failed Audits
Batch Audit
Fail %age
OQL
Total Audits
Correlation Audit
Failed Audits
Correlation Audit
Fail %age
OQL
REMARKS:………………………………………………………………………………………………………………………………………………………………………………………………………………………….
Prepared By: QAM FM
Jcpeny Improvement Project
Date Area Findings Root Cause
High %age of Defects at EOL Checkers not folowing
Quality Ironing area Closck wise insepction method
High %age of oil stain 6 machiens were noticed more
machinery oil leakage
17/12/2017
High %ag of Untrimming Operators not trimming
Method threads at EOL threads properly
Jcpeny Improvement Project
Corrective Action Plan Supportive evidence Impact
Clock wise Inspection Training
given to Checkers.
Corrective maintainence was
done for those machines.
Training was given to Operators
for right quality and Self checking
