Hebei Haihao Group JAPANESE INDUSTRIAL STANDARD Translated end Published by Japanese Standards Association @JIS G 3459-2 (ISF) Stainless steel pipes Reference number : JIS G 8459: 2004 (8) Email: sales@[Link] [Link]Hebei Haihao Group G 8459 : 2004 ‘This translation has been made based on the original Japanese Industrial Standard revised by the Minister of Economy, Trade and Industry through deliberations at the Japanese Industria! Standards Committee, as the result of proposal for revision of Japanese Industrial Standard submitted by ‘Lhe Japan Iron and Steel Federation (JISF) with the draft being attached, based on the provision of Article 12 Clause 1 of the Industrial Standardization Law applicable to the caso of revision by the provision of Article 14, Consequently JIS G 3459 : 1997 is replaced with this Standard, This revision has been made based on ISO 9330-6 : 1997 Welded steel tubes for pressure purposes—Technical delivery conditions—Part 6: Longitudinally welded austenitic stainless steel tubes and ISO 9329-4 : 1997 Seamless steel tubes for pressure purposes—Lechnical delivery conditions—Part 4: Austen- itiv staintess steels for the purposes of making it easier to compare this Stan- dard with International Standards; to prepare Japanese Industrial Standard conforming with International Standards; and to propose a draft of an In- ternational Standard which is based on Japanese Industrial Standard. Attention is drawn to the possibility thal some parts of this Standard may conflict with a patent right, application for a patent after opening to the public, utility model right or application for registration of utility model after opening to the public which have technical properties. The relevant Mini ter and the Japanese Industrial Standards Committee are not responsible for identifying the patent right, application for a patent afler opening to the public, utility model right or application for registration of utility model after opening to the public which have the said technical properties. Date of Establishment: 1962-03-01 Date of Revision: 2004-02-20 Date of Publie Notice in Official Gazette: 2004-02-20 Investigated by: Japanese Industrial Standards Committee Standards Board ‘Yechnical Committee on Iron and Steel JIS G 3459:2004, Second English edition published in 2001-08 Translated and published by: Japanese Standards Association 4-1-24, Akasaka, Minato-ku, Tokyo, 107-8410 JAPAN In the event of any doubts arising as to the contents, the original JIS is to be the final authority. © [8A 2008 All riphts reserved. Unless otherwise specified, no part of this publication may be reproduced ve sliced samy form or by say acute, electronic or mechaaten|, inchiding photoeupying and microfilm, without permission in writing from the publisher & Printed in Japan Email: sales@[Link] [Link]Hebei Haihao Group c Contents Introduction .. Scope Normative references Classification and symbol ... Manufacturing method Chemical composition ... Mechanical properties oe ‘Tensile strength, proof stress and elongation Flattening or guide bend resistance weld zone .. Austenitic grain size. ee Hydraulic test characteristic or non-destructive examination characteristic Pressure resistance performance Leaching performance... Dimensions, mass and dimensional tolerances Dimensions and mass Dimensional tolerances. Chemical analysis ‘Tensile test . Flattening test Guide bend test of weld zone... Austenitic grain size test . Hydraulic test or non-destructive examination Email: sales@[Link] [Link]Hebei Haihao Group ‘G 3459 : 2004 Gs 7 Pressure resistance performance test, 13.8 Leaching performance test. 14 Inspection. 14.1 Inspection 14.2. Reinspection 15 Marking 16 Report. Annex 1 (normative) Special quelity requirements Annex 2 (informative) Comparicon table between JIS and corresponding International Standards . Email: sales@[Link] [Link]fs Haihao Group JAPANESE INDUST! c Stainless steel pipes Introduetion In thie rovision, the addition of steel grades which have usage track records for hot water piping, the review to make the table of dimensions and mass of welded steel pipes agree with the actual condition, the modification of the value of chemical component P to be in a conformity with JIS G 4804 and JIS G 4805 and the alteration of number of specimens for the hydravlic test and non-destruc- tive examination were made. ‘This Japanese Industrial Standard has been prepared based on each first edition of ISO 9330-6 Welded steel tubes for pressure purposes—Technical delivery condi- tions—Part 6 : Longitudinaily welded austenitic stainless steel tubes and ISO 9329-4 Seamless steel tubes for pressure purposes—Tecknical delivery conditions—Part 4 > Austenitic stainiess sicels published in 1997 with modifying some technical contents. Portions sidelined or underlined with dots are the matters modified from the original International Standards. ‘The list of modification with its explanation is given in annex 2 {informative}. 1 Scope This Standard specifies the stainless steel pipes (hereafter referred to as “pipes”) used for the piping for corrosion resistance, low temperature service, high temperature service, etc. Remarks 1. The purchaser may designate in addition to the items specified in ers “items in the special quality requirements specified in annex 1 (normative) ‘The International Standard corresponding to this Standard is as fol- lows, In addition, symbols whieh denote the degran of earracpandance in the contents between the relevant International Standard and JIS are IDT (identical), MOD (modified), and NEQ (not equivalent) ac- cording to ISO/IEC Guide 21. ISO 9330-6: 1997 Welded steel tubes for pressure purposes-—Tech- nical delivery conditions—~Part 6 : Longitudinally welded austenitic stainless steel tubes (MOD) IBO 9829-4: 1997 Seamless steel tubes for pressure purposes Tech nical delivery conditions—Part 4 : Austenitic stain- less steels (MOD) 2 Normative references The standards listed in contain provi sions which, through reference in this Standard, cons of this Stan- dard, If the indication of the year of publication is given to these referred standards, only the edition of the indicated year constitutes the provision of this Standard but the revision and amendment made thereafter do not apply. The normative refer- ences without the indication of the year of coming into effect apply only to the mast, e edition (including amendments). Fl ] Email: sales@[Link] [Link]Hebei Haihao Group 2 G 3459: 2004 é. Classifieation and symbol Pipes shall be classified into 31 symbols shall be as given in table 1. Table 1 Symbol of grade and heat treatment ‘Symbol of grade Solution ‘treatment *C Classifica. tion Symbol of grade Solution treatment. “C sUSa04TP 1010 min., repid ovoling ‘Austenitic pee sussa1TP 920 min., rapid cooling. SUSat4HTP 1040 min., rapid cooling SUSSO4LTP 1020 min., rapid cooling ‘SUS321ETP Cold-finished 1095 min, rapid cooling HotsSnished 1 050 min. rapid cooling SUSBOgTP 1.030 min., rapid cooling ‘980 min, rapid cooling sUsg09STP 1030 min, rapid cooling sUSs10TP 1080 min., rapid cooling ‘ColéFinished 1095 min, rapid cooling Hot-finished 1 050 min, rapid evaling, sussi0STP 1030 min., rapid cooling sussz9J17P 950 min., rapid! cooling susaisv1TP 1010 min., rapid coating susai5s20P 1010 min., rapid coating SUSS2939.9P 950 mia., rapid eooling sussi61P 1010 min, rapid cooling ‘SUS2204LTP 950 min., rapid esnling sUSaI16HTP, 1040 min. upd voting | SUSAO5TP Annealing 700 min., ‘air eooling or slow enolingg ‘SUS#16L1P 1010 nin, rapid enoitng sUSHooLTE Annealing 700 min, air cooling or slow cooling SUS216NNTP. 020 mia. rapid cooling SUSAs0TP Annealing 700 min, air cooling or slow cooling susaI7IP 3010 min., spd cooling SUSAB0LXTP Annealing 700 min., air cooling oF siow cooling SUSs17LTP 1010 main, rapid cooling SUS430J1LTP “Annealing 720 min, ir cooling or slow cooling SUSRS¢LTP 1090 min, rapid sealing: SUSA6LTP Annealing 720 mio, ‘air cooling or whew wsoligs SUSS90LTP 1080 min, rapid cooling sUSS44TP Anvealing 700 min, air cooling or slow cooling 850 °C to 930°C, Email: sales@[Link] Bor the pipes of STIS8217P, STISAIGTHTP and STISRA7TP, stabilizing trestment may be specified. In this ease, the temperature of heat treatment shail be from [Link]Hebei Haihao Group Manufacturing method The manufacturing method of pipes Pipes shall be manufactured by a seamless process, an automatic are welding process, a laser welding process. or an electric resistance welding process. The pipes shall be subjected to the solution treatment or annesling specified in table ] and then pickled or similarly treated. However, heat treatments not specified in table 1 shall he made as agreed upon between the purchaser and the manufacturer. When required by the purchaser, the pipes may be fabricated to the bevelled end(), Note @) Unless otherwise specified, the shape of the bevelled end shall be as shown in figure 1. 3 1) 22mm mas in thickness Figure 1 Shape of bevelled end 5 Chemical composition Pipes shall be tested in accordance with 18.1 and the cast analysis shall be as given in table 2. Email: sales@[Link] [Link][Veco laTed sfo) 1-10) | LO woo Buididoeyrey mn Table 2. Chemical composition Sembol of grade ¢ si > 8 Ni Ce sUSg0aTP. SUSa0qETP suSa04LP susgooTP SUSSOBSTE StS310TP, srsa10s3P sussisa1r susaisse7P SUSSI6IP, SUSSIGHTP SUSSI6LIP sUSst8TY sussi7TP ‘sussi7LIP SUSASBLTP SUSAGOT TE SUSS2UTP SUS321HTTP SUSM7TP SUSSATHTE 0.08 max 604 to 0.10 0.030 max. 0.15 max, 9.08 a5 0.08 0.08 0.08 0.08 max. 004 190.20 (030 max. (08 max. 6.08 mex 6.030 max, 6.030 max, 6.020 max. 08 max, 004 00.10 008 mas, 004 to 0.10 1.00 max 075 max. 100 max. 1.00 max. 1.00 max. 1.50 mex. 1.50 mas, 0.50 to 2.50 2.20 ts 4.00. 100 max, 0:15 max. 1.00 max, 1.00 max, 1.00 ma. 1.00 max. 1.00 mas, 1.90 mie 1.90 max. 0.75 max 1.90 max. 1.90 rma, 0.045 man, 0.010 max, 0045 max. 010401 max. 02045 eas. 0040 max, 0045 max. 0045 max. (0045 max. 0,045 max. 0.080 max, 048 max, 0.045 mx, 8048 max, 9048 max. 0045 max. 0045 max. 0045 max 0080 sax. 0045 max. 9030 max. 2.030 max. 0.030 max. 0.030 max, 0.030 max. 0.030 max. 0.030 max. 0.030 mus. 0.020 max. 0.080 nex. 0.080 mex. 0.080 mix. 0.080 max. 0,080 max. 0.030 max. 0.020 max. 0.080 max. 0.030 mas. 0.030 mas. 0.080 mas, 0,080 max. 0.050 max. B00 to 12.00) 8,00. 11.00) 9,00 to 18.00) 12.00 to 15.00, 12.0010 15.00, 19.00 to 22.00 19.00 to 22.00 8.50 to 11.50 11.00 w 44.00 10.00 ta 14.00 11.00 ta 14.00 12.00 to 16.00 10.00 ca 14.00 31.00 to 18.00 11.00 ¢0 15.00 24.00 10 28.00 28.00 10 26.00 9.00%» 13.00 9.00 to 13.00 9.0010 13.00 9.00 10 18.00 18.00 t0 20.00 18.00 t 20.00 18.00 t020.00 22.00 to 24.00 22.00 to 24.00 24.00 1026.00 24.00 1026.00 17.00 1920.50 17.00 4020.50 16.00 1018.99 16.00 to 18.00 16.00 to 38.00 16.00 to 18.00 18.00 1020.00 18.60 10 20.00 19.00 10 24,00 19.00 co23.00 17.09 «019.09 17,00 4920.00 17.00 t 49.00 17.00 920.00, 0.50 to 1.50 0.50 to 1.50 2.00 to 8.00 2.00 to 8.00 2.00) t 3.90 2.00 Ws 3.00 5.00 to 4.00 8.00 ta 4.90 5.00 t2 70 4.00 to 6.00 Cu 0.50 t0 8.50 ©u 0.50 Wo8.50 N025 mar, Cul.00 to 2.90 THSxC 4 mi TAC % 00.60 Nb 10%C min, NbaxC %t 100 SUS329J10P sUss2nsaiP SUSamaITP 0.08 max, 0.030 max. 0.030 max. 1.90 max, 1.90 max. 1.00 mas. 0.040 max. 0.080 max, 0.040 mare 0.030 enue. 0.090 max. 1.090 max, 300% 6.00 4500 6.50 BRO tn 7.50 28.00 to 28.00 21.00 1024.00 24.00 10 26.00 1.00 wo 8.00 50 10 3.50 12.50 to 3.50 N08 020 1N 0.08 10 0.80 PONG 6SrE D ¥ BO Ae Tae helace Table 2 (concluded) Symbol of grade si cr Others SUSAO5TP: 41,00 max, 11.00 to 14.56 AL0.10 10 0.90 sUssost/TP 1.00 max, 7 10.50 to 11.78 TiaxC%t00.78 sUS490TP, 0.75 max M 16,00 to 18.08 = SUSAgOLXTP 0.75 max 16.00 40 19.00 ‘Tior Nb0.10 to 1.00 SUS48001LTP 1.00 max. 36.00 to 20.00 N 0.025 max. Nb 8x S+N %) t9 0,80 Cu 0.30 to 0.80 susaseute | 9.025 max. 16.00 to 19.00 | 0.75 to 1.95 | 0.026 max. Ti, Nb, Ze or their ‘combination BIC TEN %) 19 0.80 17.00 t 20.00 | 1.75 to 2.50 | N 0.026 max. Ti, Nb, Ze or their combination 8xIC EN) to 0.80 Unit: % Clo Fay (ol-AU =" eto) woo'dnosBoeyley®sayes *| ‘ven wren a product analysis is required by the purchaser, the chemical composition given in table 2 shall be applied. How- ever, the carbon content for SUS304LTP, SUS316LTP, SUSS17LTP, SUS836L'TP, SUSS29J3LTP, SUSI29T4LTP, SUS409LTP ‘and SUS4S0LXTP shall be 0.036 % or under. ‘The carbon content for SUS43UJILTP, SUS436LTP and SUS444TP shall be 0.030% or under, ‘The carbon eantent for SUSS90LTP shall be 0.025 % or Lnder. ‘To SUS829J1TP, SUS829I3LTP, SUSI29I4LTP an¢ SUS430J1LTP, alloying elements other than those given in table 2 mia ‘be added, if necessary. 3 SUS40STP, SUSAI07P, SUS4S0LXTP, SUS430J1LTP, SUS436LTP and SUS444TP may contain Ni 0.60 % or under. Wecettccetermants Haihao Group 6 G 3459: 2004 é@ Mechanical properties 6.1 Tensile strength, proof stress and elongation Pipes shall be tested in ac- cordance with 19.2 and their tensile strength, proof stress, and elongation shall be ag given in table Table 3 Mechanical properties Symbolof | Tensile | Proof Elongation % wade oe ‘No. 11 tast pieee | No. 5 test pleco No. 4 st pince No, 12 teat piece Longitudinal | Transverse | Longitudinal iam? | Nimm? | dinvetion aizection aircetion 520;in. | 205 min. | 36 min. 25 min, 20min. | 205 min. 35 min, 25 min, 480min. | 175 min. | 35 min, 25 min, 520min, | 205 min. | [Link], 235 min, 52Gmin, | 205 min, | 85 min, 25 min, 20min. } 205 min. | ‘35 min, 25 min. 20min. | 205 min, | 35 min, 25 win, sussissiT? | 20min. | 205 min. | 25 min, 25 min, susismT? | 520 min. | 208 min 28 main. sussieTP | 620min. | 205 min. suswi6eTP | 620mm. | 205 min, SUSSI6LTP | 480min. | 175 min, sussienitp | 620:min. | 205 min. sussi7TP | 620 min, | 205 min. sussi7iTP | 80min, | 175 min. SUSSSELTP | 5202min, | 205 min. suss9oLTP | 490min, | 215 min. SuStaYEP | sa0mnin. | 208 main suiss2iarp | 520 min. | 205 min. susa47TP | 520 min. | 205 min. SUSS47HTP | 520 min. | 205 min, SuS#auntTP | ovumin. | 39¢ min, SUS82978LTP | 620 min, | 450 min, 14 min, SUSR294LTP | 620 ain. | 450 min. - dain, SUS405TP | 410 min. | 205 min, in, 16 main. susstP | 360min. | 175 min. i 16 min. sus4s0rP | 410 min. | 245 min, - in. 16 min. SUS430LXTP | 380 min. | 175 min. . 16 min. susaaarit tp | aon amin | 208 rain : 6 min susasexte | 410min. | 245 min, - 16 min, SUSMATP | 410 min. | 245 min, in. 16 main, Remarks 1 When a tensile tost is carried out with No, 12 or No. 5 tost piece fer pipes of un- der 8 mm in wail thickness, the minimum elongation shall be calculated hy sub- tracting 1.5 % from the elangation given in table 3 for each decrease of 1 mm from 8 mm in wall thickness. and rounded off to integers in accordance with Rule A of, IS % 8401. Examples of calculation are given in Informative table 1. ay Email: sales@[Link] [Link]Hebei Haihao Group outside diameter. Howover, the value of elengation shall be rece 3 In the case where a tensile test piece is taken from sutomatic are welded pipes, laser welded pipes, or electric resistance welded pipes, No, 12 or No. § test. piece shall be taken from the portion having no welded seams. Informative Table 1 Calculation examples of elongation for No. 12 (longitudinal) and No. 5 (transverse) test pieces for pipes of under 8 mm in wall thickness Classification | Shape of test Elongation for each wall thickness division % piece ower ]Ovwer [over | Over | Over 6mm [5mm fémm | 3mm [2mm utc |upt Jupw up | upto ‘and incl and inel.| and ine.) snd inel.| and inel, Tmm [6mm [fmm [ima [2mm “Austenitic pipes | No. 12 test piece 4 32 30 28 5 test piece 24 22 20 18 18 tent yiece 16 15 a 1 5 teat pisee 1B 10 5 6 Rerritie pipes 12 rest pieoe 16 7 16 12 5 test picee 2 un 10 é 6.2 Flattening or guide bend resistance weld zone 6.2.1 Flattening Pipes shall be tested in accordance with 13.3 and the results shall be free from flaws and cracks on the wall of pipes. In this case, the distance between the two platens chall be calculated acvarding to the following formula: _ Uselt ert D H where, H; distance between platens (mm) t: wall thickness of pipe (mm) D: outside diameter of pipe (mm) + constant which differs according to the grade of pipe, 0.09 for austenitic pipes, 0.07 for austenitic- ferritic pipes and ferritic pipes 6.2.2 Guide bend resistance of weld zone For welded pipes 200A or aver, the guide bend resistance of weld zone may be tested instead of the flattening of 6.2.1. Preference ie left to the apecification by the purchaser or to the discretion of the manufacturer. ‘The guide bend resistance of weld zone shall be subjected to the test of 13.4 and results shall conform to the following requirements: Email: sales@[Link] [Link]fs Haihao Group No cracks of 3 mm or over in leneth shall develop on the zone (except for small cracks created on the edge or corner). ‘b) For cracks of under 3 mm in length, the total lengths of cracks shall not exceed 7mm. ) Total number of cracks and blowholes shall not exceed 10. 7 Austenitic grain size Pipes of SUS321HTP shall be tested in accordance with 418.5 and the resulting mean austenitic gain size shall he grain size No. 1 or coarser. 8 Hydraulic test characteristic or non-destructive examination character- istic Pipes shall be tested in accordance with 13.6 and the resulted hydraulic test characteristic or non-destructive examination characteristic shall conform to either of the following requirements. Though the preference is subjected to the indication of the purchaser, when not indicated, the preference shall be subjected to the selec- tion by the manufacturer. a) For hydraulic test characteristic, pipes shall withstand, without leakage, the hydraulic pressure designated, if any, by the purchaser, or in absenee of it the hydraulic pressure specified in attached table 2. In this case, the purchaser may specily a hydraulic pressure higher or lower than those in attached table 2. In the case where the hydraulic test is conducted by the specification of the purchaser and the test pressure exceeds either of the value P calculated from the following formula or 20 MPa, the test pressure shall be as agreod upon bo- tween the purchaser and the manufacturer. The specified hydraulic pressure shall be graduated in 0.5 MPa for under 10 MPa and in 1 MPa for 10 MPa or over, In calculation, the value P in the following formula shall be obtained and rounded off to 0.5 MPa or 1 MPa. 2st PD where, P: test pressure (MPa) t: wall thickness of pipe (mm) D: outside diameter of pipe (nm) 81 60% of the minimum value of proof stress specified in table 3 (Némm?) b) For non-destructive examination characteristic, pipes shall be subjected to any nug-destructive examiualion of the ultrasunic exarnination, eddy current exami- nation, or radiographic oxamination, and the resulted non-destructive exami- nation characteristic shall conform to any one of the following requirements: 1) ‘Thare chall he nn signal aqnal ta or grantor fhen the signals produced by the artificial flaws of the reference test piece of the working sensitivity division UD specified in JIS G 0582. 2) There shall be no signal equal to or greater than the signals produced by the artificial flaws of the reference test piece of the working sensitivity division EY specified in JIS G 0583, The grade 3 specified in JIS % 3106 or better shall be met. Et ] Email: sales@[Link] ay [Link]Hebei Haihao Group Pressure resistance performance — Pipes, when subjected shall withstand that and be free from leakage. The pressure resistance p shall be applied in accordance with agreement between the purchaser and the manu- facturer. Information : The Water Works Law stipulates the pressure resistance perfor- mance test applied to the pipe used as feed water system 10 Leaching performance Pipes, when subjected to the test of 18.8, shall be as given in table 4. The leaching performance shall be applied in accordance with agree- ment between the purchaser and the manufacturer, Table 4 Leaching performance Trem Acceptance criterion Taste ‘No abnormalit Odour Chrowaticity degree ‘Turbidity segree “Hoxavalont chromium mg/L 0.08 mmx. Loa, magi 0.3 max. Information: The Water Works Law stipulates the leaching performance teat applied to the pipe used as feed water system 11 Dimensions, mass and dimensional tolerances 11.1 Dimensions and mass The outside diameter, wall thickness and mass of the pipe shall be as specified in table 6. However, for the welded pipes, table 6 may be applied. t= beet PaT- Lato) [Kole] omer ti) [Link]ai — —==—. \\ | ‘Table § Dimensions und maas of stainlese stocl pipes for piping ( | ilofe eels ales |xfels elelelelele le el el [Link] faa 3} 2 S fo © = ol iS) a I o z E in]Table 5 feoaclededd [Link] ca Ta ae ar ina lamar ad sari] wall Aas (chan mer BAN. Henson; for Ws dmnetae ine Ae Bal by wl, faa tthe Sgures ef amial Sameer spectra denon sil bias lug SEE ed nls Seite its = eT ease tna bed a cmap Mt ea teat ms a Sheth ae flame EEE jm roe Sefanetcra tan oct Be = 3 ani at of ela snare i : = : i 5 H : i g reeled, Die eenates sol be dared a seed upon Retro Upshaw reorkorea wy conwuonts & a =I rc} > fe} i i a @ 8 i a icy = in]Teble 6 Dintensions and meee of wolded pipe F 7 = =z a oO o = i is =a = = aaa = =e = = =m = a B . I 2 ws $e SET eee er are me Sore ee Stet et a See ers = re me pemparpsa perpetrate sae 7 ae = ease tat apap oe moe be peepee verde pt aft Be pea ae = flee [as [aetes porta peepee eee ee 8 Pep mt eet net Eeteeebese rete a epee epee pee aS ‘eu tom te palace ant reales os emens eT ea areeenae {a edo, do dustin cn pipe aha be ba onthe nome! setae theyll cots, However he minal Gime, ether A cB deal brine, andlor Aos 0 sta bo euand to ke panes atin dlanses apes fr idenatie 2 The mato er eacladon ofthe naceveal we aay =bal be Es same ant area Bf ie 13. Dencions WH sh keen era esnson tala Sand eabie ace ele Wy actions fr orcs, 4 Wes dimensions other han thom tutecind ave are epeilly uote, the Amensan ad ote ade spe dab ‘brat been ibe pashan ay aoa cordance ith gta eee ~~ Email: sales@[Link]Hebei Haihao Group 1 G 3459: 2008 Table 6 concluded) Email: sales@[Link] [Link]Hebei Haihao Group 1.2 Dimensional taleraneae The dimansianal toloraneas as follows: a) The tolerances on outside diameter, wall thickness, and wall thickness devia- tion of pipes shall be as specified in table 7, b) In the case where the pipe length is specified, the tolerances on pipe length shall be applied on the plus side only. Table 7 Tolerances on outside diameter, wall thickness and wall thickness deviation Division ‘Tolorances on outside ‘Folerances on wall | Tolerances on wall iaueler thickuesss thickness des dain Hot-finished acamless | Under 60mm 20.6 mm | Under 4mm 0.5mm | At most 20 % of wall pipe 50 mmor over +1% 4mm orover £32.54 | thickness Cold-finished seamless | Under 30mm 20.3 mm | Under 2mm =0.2 mm — pipe, automatic are AO immeraver 14 | 2mm orover +10% welded pipe, electric resistance welded pipe, and laser welded pipe Remarks 1 The wall thickness deviation means the ratio of the difference between maximum and minimum wall thickness measured in the same section to the specified wall thickness, and this shall not be applied to pipes under 5.6 mm in wall thickness. For the portions locally ground or the like, the ebove tolerance on outside diam- eter shall not be applied if it is confirmed that the wall thickness is within the tolerance range given in the shove table 7. 12 Appearance The appearance of pipes shall be as follows: a) Pipes shall be straight for practical purposes, and their both ends shall be at right angles to the axis. b) The inside and ouéside surfaces of the pipes shall be woll finished, and free from defects detrimental to practical use. 18 Test 18.1 Chemical analysis 13.11 Chemical analysis General maiters common to chemical analysis and the method of sampling specimens for analysis shal] be in accordance with clause 8 in SIS G 0404, 13.1.2 Analytical method ‘The analyneal method shall be in accordance with any one of the following standards: JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1216, JIS G 1216, JIS G 1217, JIS G 1218. JIS G 1223, JIS 124, JIS G 1226, JIS G 1287, JIS G 1288, JIS G 1263, JIS G 1256, JIS G 1257, JIS G 1258 Email: sales@[Link] [Link]nts Haihao Group 16 G 3459 : 2004 6... Number of product analytical samples cal samples shall be determined as agreed upon between the purchas: facturer. 18.2 Tensile test 13.2.1 Sampling method of specimen and number of test pieces For sam- pling method of a specimen and the number of test pieces, one specimen shall be sampled per 50 pipes simultancously heat-treated and fraction thereof, and one ten- sile test piece, one flattening test piece, one austenitic grain size test piece shall be sampled therefrom. 18.2.2 Test piece The test piece shall be any one of No. 11, No. 12A, No. 128, No. 120, No. 4 or No. 5 specified in JIS Z 2201 to bo cut off from the pipe. In the case of No. 4 test piece, only the test: piece of 14 mun in diameter {the gauge length is 50 mm) shall be used. 13.2.3 Testing method ‘The testing method shall be in accordance with JIS Z 2241. 18.8 Flattening test 18.3.1 Sampling method of specimen and number of test pieces The sam- pling method of « specimen and the number of test pieces shall be as given in 18.2.1 18.3.2 Test piece A length 50 mm or over of a pipe shall be cut off from the end of the pipe to serve as a test piece. For the pipe whose wall thickness is 15 % or over of the outside diameter, a C-shape test ce made by removing a part of the circumference of a ring-shaped test piece may be used. 13.3.3 Testing method Place the test piece at ordinary temperature botween two platens and flatten by compression until the distance between the platens reaches the specified value, and examine for the occurrence of flaws or cracks on the wall surface of the test piece. In the cases of the automatic are welded pipe, laser welded pipe, and electric resistance welded pipe, the weld zone shall be placed at right angles ‘to the direction of compression as shown in figure 2, and the C-shape test piece shall be places as shown in figure 8. Direction of ‘eorpression 4 Figure 2 Flattening test (for right- Figure 3. Flattening test (for shaped test piece) C-shape test piece) ay Email: sales@[Link] [Link]nts Haihao Group @... Guide hend test of weld zone 13.4.1 Sampling method of specimen and number of test pieces For sam- pling method of a specimen and the number of test pieces, when sampled from a pipe, one specimen ehall be sampled for each 120 m of the pipe of the same dimen sions produced under the same heat treatment and fraction thereof, ‘When sampled from the specimen of a pipe ond welded under the same condition as the pipe body, one specimen shall be sampled par each lot equivalent to 120 m of the pipe of the same dimensions produced under the same heat treatment and frac- tion thereof. One guide bend test piece of weld zone shall be sampled from respective speci- 18.4.2 Test piece The test piece shall be in accordance with clause 4 of JIS Z 3122, 18.4,8 Testing method The test method shall be in accordance with clause 5 of SIS Z 8122. In the case where the wall thickness exceeds 12 mm or both sides are butt-welded, the side bend test shall be carried out, and where the wall thickness is 12 mm or under (except the pipes of which both sides are butt-welded), the root bend test shall be conducted. 13.5 Austenitic grain size test 13.5.1 Sampling method of specimen and number of test pieces The sam- pling mathod of a specimen end the numbor of test piocos shall be as given in 19.2.1, 18.5.2 Test piece A 20mm long pipe shall be cut off from the pipe end to serve as a test piece 13.5.3 Testing method The austenitic grain size number shall be measured in accordance with JIS G 0551. 13.6 Hydraulic test or non-destructive examination The hydraulic test or non- destructive examination shall be as follows: 13.6.1 Number of specimens Either the hydraulic test or the non-destructive examination shall be carried out for each pipe. 13.6.2 Hydraulic test When the pipe is subjected to a hydraulic pressure and kept at the pressure specified in 8 a) for 5 3 or longer, whether it withstands the pressure without leakago shall be examincd. 13.6.3 Non-destructive examination The testing method of a non-destructive examination shall be in accordance with JIS G 0582, JIS G 0583 or JIS Z 3106. 13.7 Pressure resistance performance test The method for a pressure resi ce performance test shall be in accordance with the main text of JIS § 3200. yee Email: sales@[Link] [Link]fied in JIS S 3200-7. 14 Inspection. 14.1 Inspection The inspection shall be as follows: 8) General matters common to inspection shall be as specified in JIS G 0404. b) The chemical composition shall conform to the requirements specified in clause 5. ©) The mechanical properties shall conform to the requirements specified in clause 6, 4) The austenitic grain size number of SUS821HTP shall conform to the require- ments specified in clause 7. ©) Hydraulic test characteristic or non-destructive examination characteristic shall conform to the requirements specified in clause 8. However, the non-destruc- ‘tnve examination may be replaced by other appropriate non-destructive exami- nations other than 13.6.3 subjected to the agreement between the purchaser and the manufacturer, Pressure resistance performance(®) shall conform to the requirements specified in clause 9 as a type test. Leaching performance(*) shall conform to the requirements specified in clause 10 As A type test. The dimensions shall conform to the requirements specified in clause 11. ‘The appearance shall conform to the requirements specified in clause 12. When the special quality requirements given in annex 1 are specified subjected to the agreement between the purchaser and the manufacturer, the results of inspection shall conform to the relevant requirements specified in clause 1, 2, 8, 4, and 8 in annox 1. Note (*) The pressure resistance performance test and leaching performance test are not carried out per each delivery as a type test. 14.2 Reinspection For pipes having failed to pass the tensile test, flattoning test or guide bend test of weld zone, the final acceptance may be determined by perform- ing the retest in accordance with 9.8 of JIS G 0404. 18 Marking Fach pipe having passed the inspection shall be marked with the fol- lowing items, However, in the case of either small pipes or a requirement from the purchaser, the pipes may be bundled and marked for each bundle by a suitable means. In cither case, the order of arranging the items is not specified. ‘When approved by the purchaser, a part of the items may be omitted. a} Symbol of grade b)__ Symbol indicating the manufacturing method (*) € __ Dimension (9) yee Email: sales@[Link] [Link]Hebei Haihao Group Mannfactnrer’s name or abbreviation symbol 2 the designation of » Symbol M indicating the pressure resistance performance and leaching perfor- Notes (®) The symbols indicating the manufacturing method shall be aa fol- lows: However, the sign of dash may be replaced by a space. Hot-finished seamless pipe: -S—U Cold-finished seamless pipe: —S—C Automatic are welded pipe: —A Cold-finished automatic arc welded pipe: —A—C Weld zone work finished automatic are welded pipe: —A—B Laser welded pipe: —L Cold-finished laser welded pipe: —L—C Weld zone work finished laser welded pipe: —L~B Blectric resistance welded pipe other than hot finished or cold fin- ished ones: —E-G Cold-finished electric resistance welded pipe: —E—-C The dimensions shall be indicated as follows: Nominal diameter x nominal wall thickness, outside diameter x wall thickness or nominal diameter x wall thickness Example: GOA Sch 108, 60.5 x 2.8 or S0Ax 2.8, 16. Report The report shall comply with the requirements of clause 18 in JIS G ther: fied at the time of order, the speci- fication of inspection 5 r 3.1.8 in table 1 of JIS G 0415. Email: sales@[Link] [Link]Hebei Haihao Group 20 G 3459 : 2004 JIS G 0404 Steel and steel products—Generai technical delivery requirements Remarks: ISO 404; 1992 Steel and steel products—General technical deliv- ery requirements is equivalent to the said standard JIS G 0415 Steel and steel produets—Inspection documenis Remarks: TSO 10474: 1991 Steel and steel praducts—Inspection documents iy identical with the said standard. as . of austenite grain size determination for steel JIS G 0567 Method of elevated temperature tensile test for steels and heat-resisting alloys Remarks: ISO 783: 1989 Metallic materiais—Tensile testing at elevated tem- perature is equivalent to the said standard. JIS G 0573 Method of 65 per cent nitric acid test for stainless steels Remarks: ISO 8654-1: 1998 Determination of resistance to intergranular cor- rosion of stainless steels—Part 1: Austenitic and ferritic-austenitic (duplex) stainless steels—Corrosion iest in. nitric acid medium by meaenromont of lage in maze (Huey toat) is equivalent ta the aaid standard. JIS G 0575 Method of copper sulfate-sulficric acid test for stainless steels Remarks: ISO 3651-2: 1998 Determination of resistance io intergranular cor- rosion of stainless steels—-Part 2 : Ferritic, austenitic and ferritic- austenitic (duplex) stainless steels—Corrosion test in media containing sulfuric acid is equivalent to the said standard Ultrasonic examination for steel pipes and tubes ISO 9308 : 1989 Seamless and welded (except submerged are-welded) steel tubes for pressure purposes—Full peripheral ultrasonic test- ing for the detection of longitudinal imperfections is equivalent to the said standard. JIS G 0588 Eddy current examination of steel pipes and tubes Remarks: ISO 9804: 1989 Seamless and wetded (except submerged arc-welded) steel tubes for pressure purposes—Eddy current testing for the de- tection of imperfections is equivalent to the said standard. JIS G 1211 Iron and steel—Methods for determination of carbon content SIS G 1212 Iron and steel—Methods for determination of silicon content JIS G 1213 Tron and steel—Methods for determination of manganese content JIS G 1214 Iron and steel—Methods for determination of phosphorus content SIS G 1215 Iron and sieel—Methods for determination of sulfur content HHS G 1216 Iron and steei—Methods for determination of nickel content Email: sales@[Link] [Link]Hebei Haihao G IS 1217 Mothade far dotorminntian of chromium in iran JIS G 1218 fron and steel—Methods for determination of molybdeniim content JIS G 1228 Iron and steel—Methods for determination of titanium content JIS G 1224 Iron and steel-—Merhods for derermination of aluminium content JIS G 1228 Iron and steel-Methods for determination of nitrogen content JIS G 1237 Tron and steel—Methods for determination of niobium content JIS G 1238 Steel and iron—Determination of chromium content—Potentiometrie or visual titration method JIS G 1253 Iron and steel—Method for spark discharge atomic emission spec- trometric analysis JIS G 1256 Iron and steel—Methad for X-ray fluorescence spectrometric anaiy- sis JIS G 1257 Iron and. steel—-Methods for atomic absorption spectrometric anaiy- sis BIS G 1258. Iron and steel—Methods for inductively coupled plasma atomic emis- sion spectrometry JIS $ 3200-1 Equipment for water supply service—Test methods of hydrostatic pressure JIS $ 3200-7 Eyuipment for water supply servico—Teat methods of effect to wa- ter quality JIS Z 2201 Test pieces for tensile test for metallic materials Remarks: ISO 6892: 1984 Metallic matoriale—Tensila testing at ambient tem- perature is equivalent to the said standard. JIS Z 2241 Method of tensile test for metallic materials Remark: ISO 6892 : 1984 Metallic matcriale—Tenwile tevting at ambient tem- perature is equivalent to the said standard. JIS Z3106 Methods of radiographic examination for welded joints in stainless steel JIS Z 9122 Methods of bend test for butt welded joint JIS Z 8401 Guide to the rounding of numbers t= beet PaT- Lato) [Kole] omer ti) [Link]Hebei Haihao Group 99, G 8459 : 2004 c Attached Table 2. Hydraulic test pressure according t ‘Schedule No, Sch 38. 1s | 208 40 80) Hydraclie vase pressure | 3 20 30 80 ae ‘Remarks: For the pipes with dimensions other then those given in table 5, the hydrau- lic test pressure shall conform to the attached table 8 according ta the divi- sion of the ratio of the wall thickness to the outside dinmeter of the pips (*/7)) However, in the case of the welded pipe, when the outside diameter conform to table 6 and the thickness comes in between the values in that table, adopt the schedule number for the larger thickness and carry out the test with the hydraulic test pressure specified in attached table 2, On the other hand. where the outside diameter does not meet the values in the table, the hydraulic test pressure shall conform to the attached table 3 according to the division of the ratio of the wall thickness to the outside diameter of the pipe | qeonnpay jo gerag | -UESEE juasueg, quays: SOUPS SMonUyEND x0 aU separ payiop spoxpeur wontsrpuy “rauue “}89) MOERIANp Jo WONTIOT saya sameeaur omiry | £4 paxpuoig UOMO, OMB PAE pate uoraeeaap [RoE paspueis BuO 2a sop TOREAITISTF (A) 5 swenaqay ur syamNAbAL (1D) sip wy symamormboy 1) Popjom Spowpnyzucy:g pm.J—suornypw0d Cas622) = anes of Soy 2218 sep sepeone anunyonys4ng—swoo Seongap msnujany—soerdind aanssead 10] soqnit pays SPURS LBL WBESE OBL adj pais oping yOOT:6OFE D SEE spavpungg [uopwus9qU] SUIpuodsess09 pur SIF Ueamqoq a]YH) UOSPVdUTOD, g (earvemtrogu) Z xeuuy J Hebei Haihao Group Email: sales@[Link]Hebei Haihao Group 28 3459 : 2004 “pmoiap roa g1p Jo oc038 a1 7 304 Op HN senvorgjax ganouos | OW “appe azo apesqoue [vo | uoryppe “oro 2 panojan ewER | OTT | operate ‘cow | uoneroye ‘dOW | copie ‘aon vworazoy(2 gone F086 OST 086 OST TT eqges pagan EpEqEDeGp Se PATOETTACT | “80 OY WEN LOMO SIE | —_——eo——eev ieee Z SIe 1 Vo8e 2 SIE 820 D SIE | 990 p sir samnevaus any pus woerersop pparuycon Mp soy TOHROASTE (A) some uowppsep | Aq xoun> wore} Jo EEaCE | -UBSETD weno | enet9 suaideg | oanaig, ‘Sougjapys saovuRUOD Zo ST ~9pun penop ‘fowponr rome1pUy xoUme 340} :TOFETA9p 30 HORSIOT esne[> 83 pmpueig woo waso3uy 94 pus SIP us2.90q woHREAAP [PORTE Josep pue MHLIMOUESSHS CAD) pappung eao. “eusouy us squsuianiabay (111) Ste vt stuemaxinb=y (1) Pe) SOMITE site Recru) [Link] Oo tin el)Hebei Haihao Group ‘Shr poe Juouaarte ¢ Aup -panaae parplde aq Aur yaaa -qvar] Wal LANTOUY SEP UT prep -UbIg OSI PUL SIP w2sG0q ‘Suo4ip uransAs paupuers ayy, “poyjou ZuMjeytUEAE “rag OST "9 ptodsosso9 wm | 1 yoads | eseooad essyurees vo "Hos yoy om Tee cape Suyeauue ue gre UE] GOT) > poy -pads gy sossooord ous Jo z9yn9 PavpaEAS OST uj ang “payyoals axe asmmodd Amipjan aowe -sysaa aynyaapa ve pue sosesouud og SH UL Aq POPPA “91686 OST ‘sseo0ud ecopuvos © pou “SHER F-0BR6 OST qh 9 esonid denieupope 3 s-0186 OST F-6i6 OST nyos au HEF pata ‘senooud S24 seunswaur asnany (poe uerers

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