6 Series Mill Controller Operation Manual: 6 系列銑床操作手冊 Date: 2015/11/13
6 Series Mill Controller Operation Manual: 6 系列銑床操作手冊 Date: 2015/11/13
Operation Manual
6 系列銑床操作手冊
Date: 2015/11/13
Version: 1.3
2
Contents
1 Function Key and System Configuration .......................................4
1.1 Main Screen Sections ..................................................................4
1.2 CNC System Configuration ........................................................5
1.3 Coordinate ...................................................................................6
1.3.1 Explanation of Function ............................................................7
1.3.2 Switch Coordinate .....................................................................8
1.3.3 Half Coordinate .........................................................................8
1.3.4 Clear Rel. Coord. ......................................................................9
1.3.5 Clear All Rel. Coord. ................................................................9
1.4 Program .....................................................................................10
1.4.1 Execute ....................................................................................12
1.4.2 Delete Line ..............................................................................12
1.4.3 Search/Replace ........................................................................13
1.4.4 File Manager ...........................................................................16
1.4.5 Simulation ...............................................................................24
1.4.6 Can Cycle ................................................................................30
1.4.7 Block Copy .............................................................................32
1.4.8 Teach .......................................................................................36
1.5 Offset/Setting.............................................................................40
1.5.1 Workpiece Cord. .....................................................................42
1.5.2 Tool Set ...................................................................................52
1.5.3 Tool Tip Measurement ............................................................54
1.5.4 User Parameter Setting ...........................................................54
1.6 Monitor ......................................................................................55
1.6.1 Monitor Area of Machining Information ................................56
1.6.2 Open File to Edit .....................................................................60
1.6.3 Simulation Switch ...................................................................61
1.6.4 MDI Input ...............................................................................61
1.6.5 Parameter Set ..........................................................................62
1.6.6 Tool Wear Set .........................................................................63
1.6.7 Start MPG Coordinate.............................................................63
1.6.8 Work Record ...........................................................................64
1.6.9 Clear Acum Cycle Time .........................................................64
1.6.10 Graph Adjust ..........................................................................64
1.7 Maintain .....................................................................................65
1.7.1 Alarm ......................................................................................66
1
1.7.2 Network Setting ......................................................................68
1.7.3 Fast Diagnostic........................................................................72
1.7.4 PLC Param Setting ..................................................................75
1.7.5 System Setting.........................................................................76
1.7.6 Backup System........................................................................78
1.7.7 About .......................................................................................78
2 Machine Operation Panel..............................................................79
2.1 Operation Panel .........................................................................79
2.2 Text Key Description ................................................................85
3 How to Operate 6 Series Controller..............................................88
3.1 System Status ............................................................................88
3.1.1 Not Ready ...............................................................................88
3.1.2 Ready ......................................................................................88
3.1.3 Busy ........................................................................................88
3.1.4 Pause .......................................................................................88
3.1.5 B-stop ......................................................................................89
3.2 Machine Preparation..................................................................89
3.2.1 Manual Function .....................................................................89
3.2.2 Machining Process ..................................................................92
3.3 Workpiece Preparation ..............................................................95
3.3.1 Workpiece Cord set.................................................................95
3.3.2 Middle Func. ...........................................................................96
3.3.3 Tool Prepare ..........................................................................103
3.4 Program Preparation and Execute Machining.........................117
3.4.1 Specifying Machining Program ............................................117
3.4.2 Simu. Setting .........................................................................119
3.4.3 Machining Test .....................................................................120
3.4.4 Machining Monitor ...............................................................123
3.4.5 Alarm Processing ..................................................................125
3.4.6 Network Setting ....................................................................127
3.4.7 PC Setting .............................................................................128
3.5 File Transfer ............................................................................144
3.5.1 File Import.............................................................................144
3.5.2 File Export.............................................................................146
4 Appendix .....................................................................................147
4.1 Release Note ............................................................................147
2
4.2 Contact Window ......................................................................148
3
1 Function Key and System
Configuration
1.1 Main Screen Sections
4. Date
5. Time
6. Data input
7. Display(Hint)
8. Status
9. Mode
10. Alarm
4
11. Function Key
5
1.3 Coordinate
Command
F1 Coordinate
Function
Switch current coordinate system on the screen.
Display the frequently use machining information.
quickly.
6
1.3.1 Explanation of Function
[Link] F (Feedrate)
User input Feedrate (mm/min).
Actual Feedrate of cutting tool (mm/min).
Percentages of Feedrate
7
1.3.2 Switch Coordinate
Command
F1 Coordinate→F1 switch coordinate
Function
When users press F1「Switch Coordinate」function key, the
「Half Coordinate」.
Example
Current Rel. Coord. of X axis is 10.000.
8
1.3.4 Clear Rel. Coord.
Command
F1 Coordinate→F3 Clear Rel. Coord.
Function
Set the Relative Coordinate to zero.
Operation Method
Key in the axis that you want to calculate and then press
Example
Current [Link] X axis is 10.000.
9
1.4 Program
Command
F2 Program
Function
This function provides users program management and
editing functions.
Operation Method
Users can use【↑】【↓】【←】【→】 on the key pad to move
With【Home】
【End】can let the cursor jump between the top
between「Program」and「File Manager」
10
11
1.4.1 Execute
Command
F2 Program→F1 Execute
Function
Execute current program and also change the screen to
「Monitor」 page.
Note
This function will be disabled during machining.
12
1.4.3 Search/Replace
Command
F2 Program→F3 Search/Replace
Function
Quick search for every occurrence of a specific word or
phrase and automatically replace text.
Operation Method
Press 「Search/Replace」function key, then Replace box will
appear, just enter the text that you want to search and
replace for.
13
[Link] Find Next
Command
F2 Program→F3 Search/Replace→F1 Find Next
Function
Find Next
[Link] Replace
Command
F2 Program→F3 Search/Replace→F2 Replace
Function
Replace with input text
Operation Method
Press F2「Replace」to replace highlight string with new
string.
If you want to skip the current highlighted string, press F1
「Find Next」.
14
[Link] Replace All
Command
F2 Program→F3 Search/Replace→F3 Replace All
Function
Replace all search text with input text.
Operation Method
Press F4「Modify Setting」to reset the「Search/Replace」
content.
15
1.4.4 File Manager
Command
F2 Program→F4 File Manager
Function
This function key can manage all of the NC files within the
data storage device. The device can be setting with Pr3213.
Operation Method
Use【↑】【↓】on the key pad to move the cursor to anywhere
pages.
16
[Link] New File
Command
F2 Program→F4 File Manager→F1 New File
Function
Open a new file, that file will be the current edit file.
Operation Method
Press 「New File」function key, a dialog box will appear,
Note
Default file name has no file extension. If user want to create
a new file with file extension such as *.NC, just enter the
extension (*.NC) as well.
The length of file name cannot be longer than 32
characters(include file extension)
17
Note
Default file name has no file extension. If user want to create
a new file with file extension such as *.NC, just enter the
extension (*.NC) as well.
The length of file name cannot be longer than 32
characters(include file extension)
Sub-function Key
Select: Select file, can select more than one file and also can
cancel the selection of one file.
Select All: Select all files.
Cancel Select: Deselect all files.
Delete File: Delete all of the selected files.
Delete All: Delete all file within the data storage device.
Note
Current Programming and machining file cannot be deleted.
18
[Link] File Transfer
Command
F2 Program→F4 File Manager→F4 File Transfer
Function
Transmit data between controller and outer device.
19
[Link].1 File Import
Command
F2 Program→F4 File Manager→F4 File Transfer→F1 File
Import
Function
Import outer file into controller
Function Page Explanation
The upper block shows the outer devices selection with the
following choice.
USBDisk
DiskA
Network
USBDisk2
Left column shows data structure of the outer device.
Right column shows data structure of the inner storage of the
controller.
Sub-function Explanation
Copy: Copy the remarked file from the outer device to the
controller.
Select: Select or deselect each file. (Not available for folder)
Select All: Select all files.
Cancel Select: Deselect all files.
Device Change: Change outer device selection.
Operation Method
Press F1「File Import」, a dialog box will appear.
20
If you want to change the outer device, press F5「Device
【Enter】, then the left column will change and show the
21
[Link].2 File Export
Command
F2 Program→F4 File Manager→F4 File Transfer→F2 File
Export
Function
Export files within controller to outer device.
Function Page Explanation
The upper block shows the outer devices selection with the
following choice.
USBDisk
DiskA
Network
USBDisk2
Left column shows data structure of the outer device.
Right column shows data structure of the inner storage of the
controller.
Sub-function Explanation
Copy: Copy the remarked file from the outer device to the
controller.
Select: Select or deselect each file. (Not available for folder)
Select All: Select all files.
Cancel Select: Deselect all files.
Device Change: Change outer device selection.
Operation Method
Press「File Export」, a dialog box will appear.
22
If you want to change the destination device, press F5
and press 【Enter】, then the left column will change and
[Link] Execute
Command
F2 Program→F4 File Manager→F5 Execute
Function
Execute current program. and also change the screen to the
「monitor」 page.
Operation Method
Use【↑】【↓】to select file, and then press「Execute」the
23
1.4.5 Simulation
Command
F2 Program→F5 Simulation
Function
Program simulation for the actual machining route.
Capability of debug.
Default display range will be the span of the full program.
24
[Link] Step
Command
F2 Program→F5 Simulation→F1 Step
Function
Simulate the program block by block.
Monitor the variation of the coordinate for single block.
[Link] Continue
Command
F2 Program→F5 Simulation→F2 Continue
Function
System will scan all of the programs and then do the
simulation.
[Link] Zoom
Command
F2 Program→F5 Simulation→F3 Zoom
Function
Zoom in/out the simulation window.
Operation Method
Press F3「Zoom」,there will be a block show up. Use【↑】
right.
25
[Link] Graph Reset
Command
F2 Program→F5 Simulation→F4 Graph Reset
Function
Reset the simulation result to default.
Command
F2 Program→F5 Simulation→F5 Simu. Setting
Function
Setting the relative simulation item.
Simulation Parameter
1. Color
26
Provide 16 different colors(Setting 0~15).
3. Cursor Color
27
7. Simulate Mode
28
9. Scope
Scope can define are as below.
Minimum
X-Axis
Y-Axis
Z-Axis
Maximum
X-Axis
Y-Axis
Z-Axis
29
1.4.6 Can Cycle
Command
F2 Program→Next→F1 Can Cycle
Function
Because Syntec system provides many G codes and different
G code has each function. When editing the program, this
function can help user to edit G code easily.
30
[Link] Insert Cycle
Command
F2 Program→Next→F1 Can Cycle→F1 Insert Cycle
Function
Insert the required G code.
Operation Method
Under the program edit mode, move the cursor to the desired
modify page will show up. Modify the contents and press
31
1.4.7 Block Copy
Command
F2 Program→Next→F2 Block Copy
Function
Select, cut, copy and paste more than one line of programs.
32
[Link] Start Line
Command
F2 Program→Next→F2 Block Copy→F1 Start Line
Function
Define the start line of block.
33
Paste the block that had been 「Block Cut」and「Block
Copy」.
34
[Link] Operation Method
area.
will be selected.
Paste」, the content that had been cut or copied will paste at
35
If 「Block Cut」is use, and do not paste the content
times.
1.4.8 Teach
Command
F2 Program→F6 Teach
Function
Move the machine table with 『MPG』/『JOG』/『INJOG』
36
[Link] Rapid Teach
Command
F2 Program→F6 Teach→F1 Rapid Teach
Function
Add the current absolute coordinate as the value of 「G00
Operation Method
Move the worktable to the arc center and press 「Arc Cut
arc center.
Circular Cutting」function.
38
[Link] Point Teach
Command
F2 Program→Next→F3 Teach→F5 Point Teach
Function
Move the worktable to the arc center and press 「Point
cursor location.
39
1.5 Offset/Setting
Command
F3 Offset/Setting
40
Function
User can set up the coordinate system and tool offsets with
this function.
41
1.5.1 Workpiece Cord.
Command
F3 Offset/Setting→F1 Workpiece Cord.
Function
For workpiece coordinate setting purpose.
System default will be G54 if there are no specific
declaration with G54~G59.10 in the NC code.
The External Shift will include into all the workpiece
coordinate.
Operation Method:
Move the cursor with【↑】【↓】【←】【→】.
Note
After setting the workpiece coordinate, user need to check
the tool length again.
42
43
[Link] Mach. Coord. teach
Command
F3 Offset/Setting→F1 Work Piece Cord.→F1 Mach. Coord.
Teach
Function
Set current mechanical coordinate value into work piece
coordinate.
Operation Method
Move the worktable to the target location.
Move the cursor to the relate work piece coordinate and
becomes 5.000
44
[Link] Rel. Coord. Teach
Command
F3 Offset/Setting→F1 Work Piece Cord.→F2 Rel. Coord.
Teach
Function
Set current relative coordinate value into work piece
coordinate.
Operation Method
Move the worktable to the target location.
Move the cursor to the related work piece coordinate and
become 5.000
45
[Link] Aux. Coord. Teach
Command
F3 Offset/Setting→F1 Work Piece Cord.→F3 Aux. Coord.
Teach
Function
Set the current cursor located work piece coordinate value as
the aux. coordinate value.
Aux. value appears after using middle function.
Operation Method
Using middle function to calculate the aux. coordinate value.
Move the cursor to the desired work piece coordinate and
become 5.000
46
Add the work piece coordinate value with the manual input
value and restore into work piece coordinate again.
Operation Method
Move worktable to the target location.
Input increment value.
Move the cursor to the work piece coordinate and press 「Inc.
Input」
47
[Link] Middle Func.
Command
F3 Offset/Setting→F1 Work Piece Cord.→F5 Middle Func.
Function
Calibrate the middle point of the work piece before
machining.
Operation method
Input the Middle Func calculated result into G54~G59 work
piece coordinate.
There are two kind of operation method for the Middle Func,
one is manual and another is automatic.
48
[Link].1 Manual
Function
Mode of Middle Func. is 0.
Move the tool with MPG to the edge of the workpiece XY
axis. Record the machine coordinate and system will
calculate the center point of the workpiece automatically.
Operation method
Move the measurement tool with MPG to Px1 point
according to the figure and then press PX1 set. The system
will input the current machine Coord. into PX1.
Measure PX2 with the same method. Combine with PX2,
system will compute the center point of PX1 and PX2 and
set the result into Pxm and Aux. X Coord.
Move the measurement tool with MPG to PY1 point
according to the figure and then press PY1 set. The system
will input the current machine Coord. into PY1.
Measure PY2 with the same method. Combine with PX2,
system will compute the middle point of PY1 and PY2 and
set the result into Pym and Aux. Y Coord.
The values of Pxm and Pym are the center point of the
workpiece.
In the WorkPiece Cord setting page, move the cursor to the
will set the Aux Coord value into relate work piece
coordinate.
49
[Link].2 Auto
Function
Mode of Middle Func. is 1.
Auto middle func. is different from Manual func. User only
needs to enter the dimension of the workpiece and enter the
boundary coordinate. Move the tool to the start point,
system will find out the center point of work piece
automatically.
Parameter Description
Length I: length of Workpiece in X dimension
Width J: width of Workpiece in Y dimension
Safe Distance H: The distance between start point P2 and
workpiece, in X or Y direction.
Feedrate F: Auto detection speed.
Safe altitude of Z Coordinate: safety distance for tool when
moving as the P1 on the figure.
Operation Method
Move the tool to the safe altitude, as P1 point on the figure,
[Link] value.
51
1.5.2 Tool Set
Command
F3 Offset/Setting→F2 Tool Set
Function
Switch to compensate setting page.
Actual G41/G42 compensation value = Geometry + Wear
diameter
Actual G43/G44 compensation value = Geometry + Wear
length
Function of Parameter
Geometry: G41/G42 tool radius Dn compensation
setting(not diameter)
Wear of geometry: Tiny geometry modification of tool.
Length: G43/G44 tool lengths Hn compensation.
Length wear: Tiny length modification of tool.
Operation method
52
With 【↑】【↓】【←】【→】key to move the cursor.
53
[Link] Tool No
Command
F3 Offset/Setting→F2 Tool Set→F4 Tool No.
Function
Refer the chapter [Link]
54
Detail explanation please reference「Mill Parameter
Manual」.
1.6 Monitor
Command:
F4 Monitor
Function
This page monitors key machining information during
machining process.
55
1.6.1 Monitor Area of Machining Information
57
Please refer to [Link] break point initialization
about start block go back.
58
8. Tool data
T
4 numbers
The first two code are the tool no..
The last two code are the tool compensate no.
Explanation of Display:
1. Interrupt Line No.
Display the last interrupted serial number (N)
2. Interrupt Colum No.
Display the last interrupted line number (L)
3. Spindle speed
Speed of spindle.
It is allow to setting when system is busy. Moreover, it will
be enabled immediately
Feedrate
Set the speed of the feed rate.。
60
1.6.3 Simulation Switch
Command:
F4 MonitorF2 Simulation Switch
Description
Display or hide simulation display
conditions.
Note:
This function is enables under MDI mode.
61
1.6.5 Parameter Set
Command:
F4 Monitor F4 Parameter set
Description
Switch the screen between 「Machining Setting」 and
「machining information」.
62
1.6.6 Tool Wear Set
Command:
F4 MonitorF5 Tool Wear Set
Description
Display the tool wear setting interface, user can setting tool
wear here.
Actual Tool length= Tool length +Tool wear
Parameter Setting
Tool Wear Set: Tiny tool length modification.
Note
If the tool length is setting by measure method tool wear
setting will become 0 after the tool length is set.
63
1.6.8 Work Record
Command:
F4 Monitor NextF2 Work Record
Description
Check current machining record and export to external
storage device.
Operation
Please refer to 1.4.5 「simulation」.
64
1.7 Maintain
Command:
F5 Maintain
Description
Screen displays alarm, network setting, fast diagnostic, PLC
param setting, system setting
65
1.7.1 Alarm
Command:
F5 MaintainF1 Alarm
Description
Display alarm messages on the screen.
66
[Link] Pending alarm
Command:
F5 MaintainF1 Alarm F1 Pending Alarm
Description
Display current system alarm.
67
1.7.2 Network Setting
Command:
F5 MaintainF2 Network setting
Description
System network setting
Related information
IP address setting
69
[Link] Set Kernel Server
Command:
F5 MaintainF2 Network Setting F5 Set Kernel Server
Description
Setting related function to kernel server
Related infor.
Start server and kernel or not when power on.
Timeout(ms)
Set the acceptable time out when connecting to Kernel server
unsuccessfully.
70
[Link].1 Start Server
Command:
F5 MaintainF2 Network setting F5 Set Kernel Server
F1 Start Server
Description
Start server immediately
71
1.7.3 Fast Diagnostic
Command:
F5 MaintainF3 Fast diagnostic
Description
Display simple diagnostic information of system and axes
72
[Link] System Data
Command:
F5 MaintainF3 Fast Diagnostic F1 System Data
Description
Display simple diagnostic information of system
73
[Link] Axes Data
Command:
F5 MaintainF3 Fast Diagnostic F2 Axes Data
Description
Display simple diagnostic information of Axes
74
1.7.4 PLC Param Setting
Command:
F5 Maintain F4 PLC param setting
Description
SYNTEC’s controller provides R81 ~ R100, totally 20 sets
of registers for machine manufacture use, each register
have 16 Bits.
Machine manufacture can use those 20 sets of registers
provide user to control the flag of PLC specific functions.
Operation
Press【↑】【↓】【←】【→】 to move cursor and 【PageUp】
Users are able to input [0] or [1] and also add comment for
every bits.
75
Corresponding file name for comment:
ParamExt_RBit_(L).xml
(L)=COM/CHT/CHS/language
Command:
F5 Maintain F5 System setting
Description
This page is used to set system environment
Operation
Press【↑】【↓】【←】【→】to move cursor and 【PageUp】
76
[Link] Operator Mode Setting
Setting system unit
77
1.7.6 Backup System
Command:
F5 Maintain Next F1 Backup System
Description
Compress backup system data and save it into external
device.
1.7.7 About
Command:
F5 Maintain Next F5 About
Description
Provide controller software version
78
2 Machine Operation Panel
2.1 Operation Panel
POWER ON
Turn on controller’s power
POWER OFF
Turn off controller’s power
Emergency Stop
For safety reason of user and machine in case of unusual
phenomenon, after this button is pressed, CNC would stop
all motion, and all main power. Therefore safety of people
and machine will be guaranteed.
Home Mode
「X+/X-/Y+/Y-/Z+/Z-」 on panel.
Incremental JOG (IN JOG)
MPG Mode
79
User can use MPG (Manual Pulse Generator) mode to control
axis movement.
AUTO Mode
users need to do the 「Cycle start」 action again. This function used to
check NC file.
Optional Stop
80
Users can use this function to decide whether program skips or
81
Auto Tool Change in clock wise direction
Spindle Control
Spindle CW rotation
Spindle stop
G01 Rank
82
Decrease G01 rate 10% Increase G01rate10% G01
rate100%
G00 Rank
83
Machine builder augment key, combine with PLC ladder.
84
Direction of linear Axes &Rotation Axes & fast
travel key
Move the axes with fast travel speed key when press the axes
and fast travel key at the same time.
Delete key
:
Space key
:
85
”RESET “CNC status, only use this
:
key if necessary
End of block
:
Decimal fraction
:
PAGE UP
:
PAGE DOWN
:
86
“(“, “)”, “[“, “]”, “|”, “!”, “&”, “$”, “#”, “<”, “>”, “=”, “%”, “@”, “*”, “:”, “,”, “+”, “-“
87
3 How to Operate 6 Series
Controller
3.1 System Status
3.1.1 Not Ready
On Not Ready status, system cannot implement any operations
Conditions:
Emergency stop button is pressed
Serious alarm appears
System is switched to “Not Ready” status and stop all
operations to ensure safety of machine and human
SYNTEC’s controller will display different status corresponding to
different conditions as below:
3.1.2 Ready
On “Ready” status, system can implement all operations
Conditions:
“Emergency stop” button is released and no alarm exists,
system is switched “Not Ready” to “Ready” status.
On “Busy”/ “Pause”/ “B-stop” status, if user presses
“Reset” key; System is switched to “Ready” status.
3.1.3 Busy
System is operating program
Conditions:
On“Busy”/ “Pause”/ “B-stop” status, if if system
executes process; System will switched to “Busy”
status.
3.1.4 Pause
In operational process, system pause the axis movement
Conditions:
Once Feed hold button is pressed when system is on
“Busy” status, System will be switched from “Busy” to
“Pause” status
Note: On “Pause” status, Spindle still rotates
88
3.1.5 B-stop
Conditions:
Machine program runs to M0 single block when system
is on “Busy” status.
Single block function is triggered when system is on
“Busy” status.
Note: On “B-Stop” status, Spindle still rotates
[Link] JOG
Function:
Control the axis movement X, Y, Z according to
selected direction
Can control more than one axis at the same time
Condition:
System is on “Ready” status
JOG mode is selected
Operation:
Press axis direction key (X+,X-,Y+,Y-,Z+…)
Hold the axis direction key to keep the axis moving
uninterrupted
JOG speed can be adjusted by G01%
89
Control axis movement X, Y, Z according to selected
direction with G00 speed
Can control more than one axis at the same time
Condition:
System is on “Ready” status
JOG mode is selected
Operation:
Press axis direction key (X+,X-,Y+,Y-,Z+…) and
90
1. INC JOG (incremental JOG)
Function:
Control axis movement X, Y, Z according to selected
direction with fixed distance(incremental distance)
Condition:
System is on “Ready” status
INC JOG mode is selected
Operation:
Press axis direction key (X+, X-,Y+,Y-,Z+…)
Cannot be constantly triggered like JOG or rapid JOG
mode, INC JOG mode only moves once with a fixed
distance when axis direction key is pressed once.
The fixed distance in INC JOG mode can be selected by
percentage movements as below:
X1 :Distance 0.001mm
X100:Distance 0.100mm
91
2. MPG
Function:
Control axis movement X, Y, Z according to selected
direction
Condition:
System is on “Ready” status
MPG mode is selected
Operation:
Press axis direction key (X+, X-,Y+,Y-,Z+…)
Cannot be constantly triggered like JOG or rapid JOG
mode, INC JOG mode only moves once with a fixed
distance when axis direction key is pressed once.
The moving distance when turning one track in MPG
mode can be selected by percentage movements as
below:
X1 :Distance 0.001mm
X100:Distance 0.100mm
[Link] AUTO
Condition:
System is on “Ready” status
AUTO mode is selected
Operation:
Press 「CYCLE START」 button
92
System will machine the current machining program
System status will be switched from “Ready” to “busy”
and backs to “Ready” when machining is finished
[Link] Home
Because tool and workpiece coordinate setting is based on
Machine zero point, it is necessary to make sure where is machine zero
(HOME). Therefore, when CNC restarts, return to reference point (search
HOME) is very important. Otherwise, SYNTEC CNC controller will not
be allowed to execute AUTO NC files.
Operation:
Release emergency stop button, CNC status will change
“NOT READY” to “ READY ”
Select HOME mode
93
Press axis direction key(X+,X-,Y+,Y-,Z+…) ,each axis
would start HOMING
Home direction is defaulted in the CNC parameter
Home function can run 3 axes at the same time
After HOMING, all machine coordinates will be zero.
After HOMING, software stroke limit of each axis just
is enable, so before HOMING, please do not run
machine too fast
94
3.3 Workpiece Preparation
3.3.1 Workpiece Cord set
Command:
F3 Offset/Setting F1 Workpiece Cord Set
Switch the cursor to the position wants to set by using
page up/down keys and arrow keys
95
3.3.2 Middle Func.
Function:
Middle function is used for finding middle point of the workpiece.
Use the middle point as the start point. As a result, we need to touch the
edge of the workpiece by too or detector. After controller gets the
coordinate, it will calculate the middle point itself. We only need to set
this point as the machining start point. Please confirm that your maching
has automatic alignment tool and then you can use this function.
Operation:
In the 5 buttons system, user can use this function by press F3
Offset/Setting F1 Workpeice Cord. F5 Middle Func.
.
[Link] Manual 4Pts Center
Function
Set the Middle Func. as 0
User controls the machine by MPG, and then moves the
tip of 3D machine to the X&Y end point of the
96
workpiece. This system will calculate the center point
of the workpiece automatically.
Operation method
Move the maching by MPG, touching Px1 point in this
figure and then press PX1 Set. The system will record
the current machnical coord. to Px1. It will also
compute the middle point of Px1 and Px2 and puts the
result on Pxm and Aux. X position.
Move the maching by MPG, touching Px2 point in this
figure and then press PX2 Set. The system will record
the current machnical coord. to Px2. It will also
compute the middle point of Px1 and Px2 and puts the
result on Pxm and Aux. X position.
Move the maching by MPG, touching Py1 point in this
figure and then press PY1 Set. The system will record
the current machnical coord. to Py1. It will also
compute the middle point of Py1 and Py2 and puts the
result on Pym and Aux. Y position.
Move the maching by MPG, touching Py2 point in this
figure and then press PY2 Set. The system will record
the current machnical coord. to Py2. It will also
compute the middle point of Py1 and Py2 and puts the
result on Pym and Aux. Y position.
Now, the values of Pxm and Pym are the middle point of
the workpiece.
97
In the WorklPiece Cord. Screen, move the cursor to the
coord you want to set, press F3 [Aux. Coord. Teach]
insert the Aux. Coord value then this system will set
the value accordind to the Aux Coord.
Operation:
Set the Middle func. as 0, the left upper side will show
Manual Center
Set the second line, the middle method, as 1. You can
see the screen as this figure.
Move the tool or detector to the round workpiece edge.
Press P1 set, system will record the current X and Y
coordinates to Px1 and Py1.
Move to another edge point, press P2 set. System will
record the current X and Y coordinates to Px2 and Py2.
98
Move to another edge point, press P3 set. System will
record the current X and Y coordinates to Px3 and Py3.
After setting these, press Calculate the Center. System
will calculate the center point Pxm, Pym and R.
The Aux. Coordinate will become Pxm and Pym.
If you set the same point or this three point is inline, it
will have a warning window pop out.
Now you can press go back to previous page to
reset the coordinate.
In the WorklPiece Cord. Screen, move the cursor to the
coord you want to set, press F3 [Aux. Coord. Teach]
insert the Aux. Coord value then this system will set
the value accordind to the Aux Coord.
99
[Link] OUTAutoCenter
Operation:
Set the Middle func. as 1, the left upper side will show
Manual Center.
Set the second line, the middle method, as 0. You can
see the screen as this figure.
Key in Length I and Width J for workpiece real length
and width.
Set Z coordinate, this value is for the the automatical
measurement that tool can touch the workpiece edge
plane
Set Safe Distance H, this distance is that the tool will not
hit with workpiece.
Set Feedrate F, this Feedrate is the measuring tool
velocity during auto center process.
100
Press Auto center start, system will move the tool
according to the setting data to contact with workpiece
and show the coordinate on the screen. It will also
calculate the X Y center point of the workpiece
The center point will be saved at Pxm and Pym.
After setting these, press Calculate the Center. System
will calculate the center point Pxm, Pym and R.
The Aux. Coordinate will become Pxm and Pym.
Now you can press go back to previous page to set
the coordinate.
In the WorkPiece Cord. Screen, move the cursor to the
coord you want to set, press F3 [Aux. Coord. Teach]
insert the Aux. Coord value then this system will set
the value according to the Aux Coord.
101
[Link] INAutoCenter
Operation:
Set the Middle func. as 1, the left upper side will show
Manual Center.
Set the second line, the middle method, as 1. You can
see the screen as this figure.
Key in Length I and Width J for workpiece real length
and width.
Set Z coordinate, this value is for the auto measurement
that tool can touch the workpiece edge plane
Set Safe Distance H, this distance is that the tool will not
hit with workpiece.
Set feed rate F, this feed rate is the measuring tool
velocity during auto center process.
Press Auto center start
102
3.3.3 Tool Prepare
104
Use manual function moving the measuring tool to a
reference point (Ex. Work piece table).
Measure every tool repeatedly.
Move the machining tool to the reference position, clean
all the relative coordinate.
Move the tool to the Z-coord code zero position, set it to
G54.
If tool break during machining so we need change a new
tool, we must touch the reference position first, and
then the Z coordinate value is tool length.
105
106
[Link] Auto Tool Function
Function
Z coord. Auto Tool Function is to measure different tool No.
by tool alignment equipment. Because the trigger position of
the tool alignment equipment is almost the same. User can key
in different tool No. tip position into workpiece coordinate for
the tool length offset setting, please this machine is equipped
with tool alignment equipment.
Operation description
Offset/Setting→Tool Tip Measure
One Tool One Workpiece
108
and workpiece surface will be calculate and set into this
workpiece Z coordinate.
One Tool One Workpiece is finished
109
One Tool Many Workpieces
110
Mach. Coord. Teach, you can insert the current Z coord.
value into Start Coord. Z.
Move the cursor to the Min. Z Mach. H, setting the
minimum height for the alignment. System will pop out
warning message and stop if the tool is lower than it.
Please switch to auto mode after setting these and then
press Start.
After finishing alignment, this tool height value will be
saved into Aux. Coord. and External Shift.
Move the tool tip (Manual) to the surface of workpiece,
press Z Delta Set, the distance between alignment tool
and workpiece surface will be calculate and set into this
workpiece Z coordinate.
Move the tool tip (Manual) to the surface of next
workpiece, press Z Delta Set, the distance between
alignment tool and workpiece surface will be calculate
and set into this workpiece Z coordinate.
Workpiece coord Workpiece Workpiece coord Workpiece
No. P coord No. P coord
1 G54 2 G55
3 G56 4 G57
5 G58
Z Delta set table
If you have another workpieces need to set do the
previous step again.
111
Many Tool Many Workpieces
112
Mach. Coord. Teach, you can insert the current Z coord.
values into Start Coord. Z.
Move the cursor to the Min. Z Mach. H, setting the
minimum height for the alignment. System will pop out
warning message and stop if the tool is lower than it.
Please switch to auto mode after setting these and then
press Start.
After finishing alignment, this tool height value will be
saved into Aux. Coord. and External Shift.
Move the tool tip (Manual) to the surface of workpiece,
press Z Delta Set, the distance between alignment tool
and workpiece surface will be calculate and set into this
workpiece Z coordinate.
Move the tool tip (Manual) to the surface of next
workpiece, press Z Delta Set, the distance between
alignment tool and workpiece surface will be calculate
and set into this workpiece Z coordinate.
If you have another workpieces and tools need to set do
the previous step again.
Finish alignment.
114
[Link] Tool Life Manager Function
Purpose:
Record the status of all cutting tool on machine, make users know
whether cutting tool reached to Max. Life, avoid machining in case
cutting tool is broken. This function needs a related PLC setting. In case,
customer need to use this function, please contact to machine maker.
Condition
Both auto and manual can be used.
Operation
Pr.3228 is the on/off control of 「Tool management」
Description
Turret
Current tool case no. that tool located.
Group
115
Same kind of tool within in one group, if the first tool of
117
There are two ways to confirm whether machining
program is specified successfully.
The screen displays the correct machining program
name
The content of machining program is displayed when
pressing F4-Monitor
118
3.4.2 Simu. Setting
SYNTEC’s controller provides simulation program, after editing
machining program, users can easily simulate the path machining process,
this feature also contains checking features that help users to quickly
verify the syntax error in machining program or unreasonable actions, we
suggest users should use this function to check machining program.
Condition
Except single block mode
Operation
In the “File Management” page, select the program you
want to edit after completing edit program, press
F7-Simulation
Screen will switch to the “graphic simulation” page and
scan the contents of the program
Detail description
-Simulation screen
The solid line represents the cutting path
The dashed line represents the moving path
In the scanning process, if there is any syntax or content
error, they will be displayed on the screen with
corresponding error line number.
F1-step: To simulate tool path corresponding to single
block in NC files. It is used for coordinate checking
purpose.
F2-Continue: System scans the whole program first
before executing simulation.
119
F3-zoom: To zoom in/out the workpiece graph. Users
can use the arrow key “←”, “↑”, “→”, “↓” to move the
frame to the determined area, use “PageUp” “PageDn”
to zoom in/out this area. After selecting zoom scales,
press “enter” to finish.
F5- simu. Setting: To set simulation parameter
121
Switch to workpiece coordinate page, confirm the value
in MPG Shift is correct.
Relative parameter
.Pr 3201 Set the Lathe Rule, you must set 0 if you want
to use Start MPG Coordinate function
Note
R606 must be 1
Only accept MPG command, JOG&INJOG are invalid.
It is still work while Machine Lock
Time to disable
-Keep the MPG coordinate while starting the
machine.
-Don’t clear the value while G54/G55 is changed.
-Don’t clear the value while change the machining
code.
-Don’t clear the value after go back to Home.
-Don’t clear the value after go back to referent point
by G28/G29/G30.
Limit
Use the Start MPG Coordinate function under MPG
simulation mode. Command will send to MPG
coordinate while rotate the MPG until you finish the
MPG coordinate function, the command will go to
MPG simulation.
122
[Link] Break Point
This section will introduce how to execute the function of part
count and work record
Condition
Under Auto mode
Operation Method
Move cursor to the Start Block No.
Enter the line number you want return
Line number can be refer to break point line number.
System will pop out confirm window.
Press enter, wait the cursor move to the line number you
choose.
Execute.
124
3.4.5 Alarm Processing
In order to avoid wrong operation effects on safety of human and
machine, the system and PLC have many kinds of protection. When these
protection conditions are triggered, the system will issue warning or
alarm to users. This section will describe how to view and
troubleshooting alarm.
History alarm:[Link]
126
3.4.6 Network Setting
1. On the interface screen, press down“F5 Maintain” => “F2 Network
Setting” to access IP address setting.
2. IP Address Setting: select “Specify an IP Address” when the PC
connects with controller directly. And select “Obtain an IP Address
via DHCP” if using network connection via Dynamic Host
Configuration Protocol
3. IP Address: if you select “Specify an IP Address”, enter the free IP
address
4. Subnet Mask: Enter the IP address for subnet mask (the same with
PC subnet mask).
5. PC Name: Enter the full computer name of your PC.
127
6. Dir Name: Enter the sharing folder name (the same name with PC
sharing folder )
7. User Name: Enter GUEST
8. Press「F1 OK」, and then reboot controller to finish installation.
3.4.7 PC Setting
[Link] XP OS
1. Guest account setting
Log in as an Administrator and select “start” “control panel””user
account” Guest
129
4. Setting PC name and workgroup
“Start” “control panel””System” “change” to set “Computer
Name” and “Workgroup”, and remember these setting contents to use
later on when setting controller.
5. TCP/IP setting
“Start” => “Setting” => “Network connections” and right click on
130
131
[Link] VISTA OS
1. Guest account setting
Log in as Administrator and select “Start” “Control Panel”
“User Account” Guest
132
2. Sharing Resource Setting
Create a sharing folder, and change this folder’s setting to offer
controller to use, as the below figure.
A. Click on “advanced sharing”
B. Click on “share this folder”
C. Click on “permission”
D. Click on “add”
E. Enter “GUEST” as the new group name, click “OK” to complete
setting
133
3. Security setting
Right click on folder to share properties security Edit add
“Guest” as a new group, then open group permissions to maximum.
134
4. Setting PC name and workgroup
“Start” “control panel””System” “change” to set “Computer
Name” and “Workgroup”, and remember these setting contents to use
later on when setting controller.
135
5. TCP/IP Setting
a. “Start” “control panel” “Network and Internet”“Network
and Sharing Center” “Properties”
136
b. Select “internet protocol(TCP/IP)” as shown below:
Jumper cable (without HUB), select “use the following IP
address” and enter IP address (the forth number is different from
controller setting) and Subnet mask (same with controller setting)
Network cable (with HUB), select “Obtain an IP address
automatically”
137
[Link] Win 7 OS
1. Sharing resource setting
Right-click on folder wants to share, select “share with” and
“specific people”
Share this folder to everyone, and then click “Share” as follows.
Set permission as write/read
138
139
Select “permission” and select “full control” “only read” and
“change”
140
Open “Network and sharing center”, select “turn off password
protected sharing” and “Open sharing…..”
141
2. Setting PC name and workgroup
“Start” “control panel””system and security” ”System”
"change " to set "Computer Name" and "Workgroup", remember these
setting contents to use later on when setting controller.
142
3. TCP/IP Setting
Double click “Internet Protocol Version 4 (TCP/IPv4)”
Jumper cable(without HUB), select “use the following IP
address” and enter IP address(the forth number is different from
controller setting) and Subnet mask(same with controller setting)
Network cable(with HUB), select ”Obtain an IP address
automatically”
143
3.5 File Transfer
This section will show how to transfer files, files transfer is
divided into import and export files, allowing controller share files to
external devices, such as USB, CF card or users on the network.
144
145
3.5.2 File Export
Operation
Path: F2-program F8-file manager F5 File export
Other interface will appear on screen, press F5-device
change to move cursor to desired external device on the
status bar
Press [Enter] key to access to inside device, if the device
icon has red cross, which means that there is no
connection to this device,
Select the file wants to export and press [Copy] to
complete export file
Press F4 cancel select to cancel the selected file
After complete file transfer, press [left] or [ESC] to
leave this screen
Note:
if destination of export file does not exist, below alarm
will
appear
146
4 Appendix
4.1 Release Note
CN
Doc. Release
Content Author Reviewer C
Ver. Date
Ver.
1.0 1st Version 2013/08/15 Tsai Chiju Sandy Duan 1.0.6
Sandy [Link]
1.1 Modify the content 2013/10/25 1.0.6
Duan a
Changhunga
1.2 Modify [WorkPiece Cord] key 2014/03/02 Andy Ngo 2.2.2
n
Add Chinese topic, and increase Linda Yu-An
1.3 2015/11/13
front size Chen Chiang
147
4.2 Contact Window
Hsinchu Jiangsu-Suzhou
SYNTEC TECHNOLOGY CO., SYNTEC Equipment CO.,Ltd.
LTD. D 1-8,Teng Fei New Industrial
(Headquarters) Zone, 5# Xing Han Street, Suzhou
No. 21 Industry E. Rd. 4, Hsinchu Industrial Park, China
Science Park, Hsinchu City 30077,
TEL:+86-512-69008860
Taiwan, ROC
TEL:+886-3-6663553 FAX:0512-69560818
FAX:+886-3-6663505
E-Mail:
sales@[Link]
customerservice@[Link].t
w
Taichung Taichung
Taichung Service Agency Taichung Service Agency
No.31, Alley 9, Lane 271, Shepi No.42, Jingming St., West Dist.,
Rd., Fengyuan City, Taichung Taichung City 403, Taiwan
County 420, Taiwan
TEL:+886-4-23102626
TEL:+886-4-25337731
FAX:+886-4-23102636
FAX:+886-4-25349224
Tainan Jiangsu-SuZhou
Tainan Service Agency Suzhou Huaxin Numerical
No.218, Denan Rd., Rende Dist., Control Technology Development
Tainan City 71756, Taiwan CO.,LTD
Xing Han Street, Suzhou
TEL:+886-6-2796707
Industrial Park, Jiangsu Province,
to take off the new Su Industrial
FAX:+886-6-2796705
Square D, 2nd Floor 01-08 unit
TEL:0512-69560828
148
FAX:0512-69560818
Zhejiang-Hangzhou Zhejiang-Ningbo
SuZhou SYNTEC Equipment SuZhou SYNTEC Equipment
CO.,Ltd. Hangzhou Branch CO.,Ltd. Ningbo Branch
Room1202 Unit2 Buiding1, Room 12-07,No.262,416
Edifice DiKai , Jincheng Road, Alley,Zhaohui Road,Jiangdong
Beigan Street,Xiaoshan District , District,
Hangzhou City,Zhejiang Province, Ningbo City.
China
TEL:+86-574-87750305
TEL:+86-571-82751187
FAX:+86-574-87750306
FAX:+-86-571-82751186
Zhejiang-Wenling Guangdong-Guangzhou
The Suzhou new generation of SuZhou SYNTEC Equipment
CNC Equipment Co., Ltd. Wenling CO.,Ltd. Guangzhou Branch
Branch Room 403 Stairs1 Youyi
Room 1206, Department A, Building!ALuojia Village 8,Fuyi
Zhenxing Plaza, Taiping Road,ShijiTown,Panyu
Subdistrict, Wenling City Distrct,Guangzhou
City,Guangdong Province, China
TEL:0576- 86138372
TEL:+86-20-34583040
FAX:0576-86119106
FAX:+86-20-34583220
Guangdong-Dongguan Shaanxi-Xi’an
SuZhou SYNTEC Equipment The Suzhou new generation of
CO.,Ltd. Dongguan Branch CNC Equipment Co., Ltd. Xi'an
Room 705 JinGuo Business affairs Office
centre Xin an District Chang an Room 2503,Unit 1,Rancho Santa
Fe,No.36, Dianzi Third Road,
TEL:+86-769-81660318
Yanta District, Xi’an, Shaanxi
FAX:+86-769-81660328 TEL:029-88287423
FAX:029-88287423
Shaanxi-Baoji Shandong-Jinan
149
The Suzhou new generation CNC SuZhou SYNTEC Equipment
Equipment Co., Ltd. Baoji offices CO.,Ltd. Jinan Branch
Room 2401, Building 1, Xinjian Room 1112, Unit A, Jiahui Global
Road, Weibin District, Baoji Plaza, No.548, Beiyuan Street,
Tianqiao District, Jinan, China
TEL:18700712118
TEL:+86-53185907208
FAX:+86-53185905708
Fujian-Xiamen Tianjin
SuZhou SYNTEC Equipment The Suzhou new generation of
CO.,Ltd. Xiamen Branch CNC Equipment Co., Ltd. Tianjin
No. 100,B Chuang Chang Fang 3F Branch
East,Jin Fu Road,Tong An Haiyi International 3-1416, No.2,
District,Xiamen City, Fujian Rongyuan Road, Huayuan
Province, China Industries Park, Binhai
Hi-and-New Tech Park, Tianjin
TEL:+86-592-7191901
TEL:+86-22-87134111
FAX:+86-592-7220536
FAX:022-87134111
Henan-Luoyang Chongqing
The Suzhou new generation of The Suzhou new generation of
CNC Equipment Co., Ltd. CNC Equipment Co., Ltd.
Luoyang Company Chongqing Branch
601B, Runsheng Building, Cross of Room 41-4, Building A,
Sanshan Road & Heluo Road, Hongding International,
Hi-and-New Tech Park of Guanyinqiao, Jiangbei District,
Luoyang, Henan Chongqing
TEL:0379-65110352 TEL:023-67913296
FAX:0379-65110352 FAX:023-67634382
Jiangsu-Nanjing Hubei-Wuhan
The Suzhou new generation of Suzhou new generation of CNC
CNC Equipment Co., Ltd. Equipment Co., Ltd. Wuhan
Chongqing Branch Office
Room 505, Unit 3, Building Room2003-2006,A#Guangguguoj
150
12,Wuyi Luzhou Guan Chu Yuan, i,456 #Luoyu
No.99, Tianyuan Middle Road, Road,Donghukaifaqu,Wuhan
Jiangning District, Nanjing City, China
TEL:0512-69008860-300 TEL:027-87638876
FAX:027-87204137
Liaoning-Shenyang Anhui-Hefei
The Suzhou new generation CNC The new generation of CNC
Equipment Co., Ltd. Shenyang Equipment Co., Ltd. in Suzhou,
Office Hefei Office
No.3 A 1-12-3, South Wenhui Room 704, Building 13,Wanzhen
Street, Shenhe District, Shenyang,
Xiaoyao Garden Ⅳ, Taihu East
Liaoning
Road, Hefei
TEL:15002491395
TEL:15951989576
FAX:18698806526
Thailand Malaysia
SIAM RADERMEN Co., Ltd. SURE FIRST ENTERPRISE (M)
52/4,MOO 5,THEPARAK SDN BHD.
RD.(KM11.5)BANGPLEEYAI,B 47000 NO [Link] TSB
ANGPLEE, SAMUTPRAKRAN 6,TAMAN INDUSTRI SUNGAI
10540 BULOH.47000 SELANGOR
[Link]
TEL:+66-27553536
TEL:+603-61577632
FAX:+66-27575476
FAX:+603-61574632
E-Mail:lee_cheahow@[Link]
FAX:+961-1-901807
E-Mail:kesmeyan@[Link]
Turkey ISTANBUL/TURKEY
KASIKCIOGLU AKSIS MAKINA
ELEKTROMEKANIK Yeni doğan mahallesi karakaş Sk.
OTOMASYON Emintaş Erciyes Sanayi Sitesi
Besevler K.S.S. 17 BLOK NO:72 no:12/206
Nilufer/BURSA/TURKYIE
TEL:+90 212 613 87 83
TEL:+90-224-4434684
FAX:+90 212 613 87 85
FAX:+90-224-4434685
[Link]
E-Mail:murat@[Link] E-Mail:info@[Link]
152