Mold Flow Analysis Report Reliable Creative Solutions
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Moldflow Analysis Report 模流分析报告 Reliable Creative Solutions
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CLIENT Cavity NO. /
客户 模腔数
Project V517 Moldflow VER AMI 2012
项目 Moldflow版本
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mold number UP-160811 Composer Robert
模具编号 作者
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Part name XC_HL_LED-HOUSING Analysis sequence flow+pack+warp
产品名称 分析过程
Moldflow Rev Rev 2 Analysis reason
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模流分析版本号 分析原因
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Preprocess and mesh statistics 网格细节 Reliable Creative Solutions
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One mold with one cavity for analysis.
采用一模一腔进行分析。
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Mesh statistics is good for analysis.
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网格质量较好，可以用于分析。
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Part thickness analysis （产品厚度分析） Reliable Creative Solutions
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Part thickness analysis （产品厚度分析） Reliable Creative Solutions
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Process Setup工艺设置 Reliable Creative Solutions
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Plastic Material Information（塑胶材料信息） Reliable Creative Solutions
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General（常规说明） Recommended Processing（推荐工艺值）
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类别名称 模具表面温度
塑胶牌号 熔体温度
供应商 模具温度范围（推荐）
塑胶类别 最小值
材料结构 最大值
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熔体温度范围（推荐）
最小值
最大值
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绝对最大熔体温度
顶出温度
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最大剪切应力
填充材料 最大剪切速率
Plot Viscosity （粘度曲线） Plot PVT data （PVT曲线）
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Fill time充填时间 Reliable Creative Solutions
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Injection balance
充填平衡。
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Fill time充填时间 Reliable Creative Solutions
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Fill time充填时间 Reliable Creative Solutions
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＊Press (shift+ F5) to look the filling animation
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Pressure at V/P switchoverV/P切换压力 Reliable Creative Solutions
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V/P切换点压力为注射时的最大压力，注射压力为 43.4 MPa , 压力可以接受。
The maximum pressure is appropriated 43.4 Mpa that is acceptale.
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Flow front temp流动前沿温度 Reliable Creative Solutions
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融温分布均匀。 The
injection temperature is
balance.
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Flow front temp流动前沿温度 Reliable Creative Solutions
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融温分布均匀。 The
injection temperature is
balance.
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Clamp Force锁模力 Reliable Creative Solutions
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Max clamp force:about 345 T ( 1 part)
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Air Traps气穴 Reliable Creative Solutions
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部分气体会从产品的分型间隙排出，
部分气体建议增加镶件优化。
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Air Traps气穴 Reliable Creative Solutions
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部分气体会从产品的分型
间隙排出，部分气体建议
增加镶件优化。
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Weld Lines熔接线 Reliable Creative Solutions
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显示熔接线的位置，调整注塑温度适当优化。
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Weld Lines熔接线 Reliable Creative Solutions
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显示熔接线的位置，调整注塑温度适当优化。
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Sink marks estimate 缩痕估算 Reliable Creative Solutions
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以上圈内数值的位置有缩水风险,建议对应减胶改善。
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Sink marks estimate 缩痕估算 Reliable Creative Solutions
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以上圈内数值的位置有缩水风险,建议对应减胶改善。
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Volumetric shrinkage at ejection 顶出时的体积收缩率 Reliable Creative Solutions
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红色圈内的位置有缩水风险,建议对应减胶改善。
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Volumetric shrinkage at ejection 顶出时的体积收缩率 Reliable Creative Solutions
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红色圈内的位置有缩水风险,建议对应减胶改善。
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Distortion of all effects（总翘曲变形） X/Y/Z轴 Reliable Creative Solutions
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Distortion of all effects（总翘曲变形） X/Y/Z轴 Reliable Creative Solutions
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Distortion, all effects at X Component （X方向变形） Reliable Creative Solutions
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X轴
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Distortion, all effects at Y Component （Y方向变形） Reliable Creative Solutions
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Y轴
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Distortion, all effects at Y Component （Y方向变形） Reliable Creative Solutions
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Y轴
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Distortion, all effects at Z Component （Z方向变形） Reliable Creative Solutions
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Z轴
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Conclusions and suggestions结论及建议 Reliable Creative Solutions
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Results结果
Flow pattern 流动模式 OK
Flow front temperatrue 流动前沿温度 OK
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Pressure at the switchover 切换时的压力 43.4 MPa
CLamp force 锁模力 345 T（1part）
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Weld lines on aesthetic surface 外观面有熔接线 有熔接线 ( Weld line potential)
Air traps 困气 增加镶件优化
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Sink mark 缩水 有缩水风险( Sink Mark Potential)
Deflection, all effects 总变形 0.1~3.8 mm
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1、产品有熔接线，调整注塑温度适当优化。
The higher mold temperature will be improve the weld line problem in future.
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2、产品有缩水风险，建议对应减胶或调整保压参数适当优化。
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we proposed to reduce the thickness at the thick part of design for sink mark
potential; if not, that will be used with high holding pressure during injection.
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Reliable Creative Solutions
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