Debre Birhan University Auditorium Project
Debre Birhan University Auditorium Project
Chapter one
1. Back ground of the hosting company
1.1 Introduction
It is a known fact that now a days our country Ethiopia is showing some impressive progress on
building construction field. Therefore the current government has given a strong attention to improve
the quality of engineering and technology education today.
One of the plans of this program is to produce practical oriented and skillful engineers by permitting
them pass through real challenges on the real world before leaving the university to achieve practical
knowledge on their own field of study. So, theoretical knowledge is not satisfactory to overcome the
problem encountered in practical experience. Due to this fact internship practical work is the way to
achieves practical skills and it provides employers with an effective works to improve a qualified,
motivated group of students and determined the partnership which provides a meaningful learning
experiences to the students who are developing future engineers. So, the employer becomes an
important asset in the development of students who participate in the internship program and also to
depend on engineering knowledge acquired during their academic years through in the field practical
experiences that applied on the construction industry projects. And it enhances the relationship
between engineering department with the government and private industrial firms.
1.2 History
Rediete Dagim Engineering and construction plc is one of the Ethiopian well-known grad one
buildings Constructions Company owns by Ato facile Abrha who is a building engineer and the
general manager of this company. This company is established in 1997ec to engage a multifaceted
business sectors across on building construction works in our country Ethiopia.
The primary objective of Rediete Dagim engineering and construction plc is to providing
comprehensive multi-disciplinary construction services to both public and private sector agencies
engaged in the development of economic and social infrastructure. The company is presently
organized by qualified engineers specialized in various civil engineering disciplines.
1.3.1 Vision
Our vision is to become a successful contractor participating in road construction projects, bridge
construction projects and building construction projects and to maximize company profitability.
1.3.2 Mission
• To construct quality buildings, roads, bridges and other with competency and at currently
required standards. by creating strong linkage in industries to produce and supply industrial products
necessary in building construction both for nationally and international markets
• Through strong man power and material capacity and organization to win construction
projects at international standards effectively meets all client and stakeholders need and to increase
our level from building contractor to general contractor.
1.3.3 Goals
• Keeping its level of growth step by step to undertake different construction activities
• construct building of various standards for government, public and privet sector through
passing the competition
• Construct bridges and to undertake different activities in water, telephone, electricity services
and high ways in larger scope before.
The head district of the company is Addis Ababa and having different working area of regions capital
city of the country. From different working areas some of them are Debre Birhan town, company
name Rediete Dagim engineering and construction plc.
[Link] 1554/1110 Addis Ababa bole K/K Woreda 07 house no new
Tel: +251-11-6-461539/40/41/42
Fax: +251-11-6-461538
E-mail: facilo@[Link]
General Manager
External auditor
Secretary
Lawyer
Deputy Manager
Engineering Production
Planning
department &maintenance Administration Finance
&monitoring
Department Department
Guard Transport
Cleaner
Liner Junior
Purchaser Store
Accountant
Casher
Clerk
The chart shows the Organizational structure of the project
Chapter two
2. Work description of the project site
2.2 Sub-contractors
In building work there has been a long trend to pass the majority of work to sub-contractors, who
specialize in various trades, where many operations are ‘packaged up’ and sub-let to them. Thus sub-
contractors may be let for excavation, formworks, reinforcement making and erecting, plastering
masonry work, bar bending, cutting etc. . . .
The advantage of permitting the sub-contractors is reducing the staff needed on the site and reduces
capital spending on plant and equipment. The contractor retains responsibility for the quality and
correctness of the work and of course has to plan and coordinate the sub-contract inputs, and often
supply any necessary materials from the project.
2.3 Project manager
The project manager is the one who manages the whole project through the project site organization.
He divides the site in to manageable units and assigns a Forman or an engineer in charge of the work
depending on type and volume of work, giving a special attention to avoid wastage of materials and
resources while allocating resources. He is also responsible for motivating individuals and teams in
the construction site by communicating and recognizing their importance in the project and making
recognition polices like certificate, cash award, dinner invitations etc. He gives special attention to
avoid wastage of materials while allocating resources.
Project management is the process of planning, organizing tracking progress, and managing tasks
and resources to accomplish defined objectives, usually within constraints on time, resources, or cost.
Planning is part of project management that helps to forecast work executed in the future in order to
allocate time, scope and budget of the project.
Another duty of project manager is preparing meetings, with different section heads for
reviewing schedules, evaluate performances, better understanding of problems and solutions, and
recollection of resources, removal of fears during work, accelerate plans etc… he also briefs to his
boss sufficiently before the meeting between the client and the company representative.
Take more rapidly monitoring is another important task of the project manager to check all
progresses of the site activity at close range possibly every day. The project manager also properly
manage his time for all those activities to be monitored by him and jobs regarding sub-contracts,
. The main functions of Project Managers are listed the following below:
• Developing the project plan
• Managing the project stakeholders
• Managing Communication
• Managing the project team
• Managing the project risk
• Managing the project schedule
• Managing the project budget
• Managing the project conflicts
• Managing the project delivery
2.4 engineers
Engineers are the main responsible person in building construction activities which includes
architects, structural engineers, sanitary engineers, geology engineers and all consultants generally.
Function of engineers
Work setting out in accordance with the drawing and specification of the designed building
project.
Communicating with the project planning engineer regarding to all the construction work
programs.
Checking materials and work in progress for compliance
Checking materials and work in progress for compliance with the specified requirement of the
project.
Job review of subordinate or secondary staff
Observance of safety requirements
Resolving technical issues with employer‘s representatives, suppliers, subcontractors and
statutory authorities.
Quality control in accordance with the clients need procedures, methods of statements, quality
plans and inspections and test plans, all prepared by the project management team and by
subcontractors.
Liaising with company or project purchasing department to ensure that purchase orders
adequately defines the specified requirements.
Quality control: is the process of making sure the quality of the work accomplished is not
below the required standards. This is obtained by visual inspections before any major activity
like casting of concrete is not done without performing various tests, etc.
Time control: is the process of making sure that the project is going according to schedule. Any
contractor has the obligation of finishing the required work on the required time, unless so,
the contractor will be penalized as per the contract agreements.
Cost control: preparation of take-off sheets help in estimating the amount of work
accomplished and consequently the amount to be paid to the contractor. The consultant has
the duty of checking the take-off sheets prepared by the contractor, and also it has the
responsibility of making sure that the payments made are in accordance with the bill of
quantities from the contract agreement.
In addition to this, the design and consulting office has the responsibility of preparing shop drawings
(working drawings) for the contractor. Shop drawings show design modifications and details in
drawings. The structural engineer also shows up regularly at the site to give of any structural advices
and limitations concerning the project, for example for this project case masonry and retaining wall
were approved after the building work was going in some progresses.
Collect data by the supervisor or data collector, from the site, then assemble and analyze these data to
prepare payments and take off sheets. He also makes reports to the project engineer and makes detail
drawings to be easy for construction and provide it to surveyor, Forman or any concerned section
workers.
Store and time keeper controls the attendance of the workers and the amount and type of material of
the construction Entering and leaving from the store by preparing paper formats.
2.14 Data collectors
Collect data which work is done per day like the type and amount of material used on the work, the
type and number of workers participated on the work with their professionalisms.
Quantity surveyor
Prepares all the quantities using the drawing or plan given and site executed works and he also
compared both works how they going in cost and time effectively.
2.15 project accountant
A project accountant is a person who interfaces with clients, contractors and project personnel in
order to ensuring the accurate and timely submittal of monthly requests and cost reports in
accordance with the contract as well as the corporate policy and procedures for the project.
Main functions of accountant
Reviewing approved contractor requisitions and vender involves, identify and correct items
without sufficient or proper backup documentations and ether information into the
computerized system to generate monthly requisitions for the client and contractor.
Reviews and administer the project with regarded to the terms of contract. Monitor and
analysis the project profitability or risk for projects with savings components and granted
maximum prices.
Reviewing and analyzes post cost as well as the project future costs.
Prepare monthly bank, revolving funds and petty cash reconciliations of the cash balances for
all items of works in the project.
Review the contractor’s insurance certifications and requests for a rate increase to ensure that
they are incompliance with the terms of the contract.
Prepare field payroll worksheets based on the payroll worked hours obtained from the project
superintendent. It used to that the payroll checks can be processed.
Manage the disbursal of funds from the clients revolving funded account in addition to making
payments after the monthly equations has been funded
Process and complete the monthly, quarterly and year-end closing process.
• Complete and perform monthly account reconciliations.
• Assist with the implementation strategies for changes in accounting standards/policies.
• Complete, update and maintain accounting policy manual.
• Resolve accounting issues, with a specific focus on revenue recognition, deferred expenses and
consolidations.
• File credit card statements from stores
2.17 secretaries
Secretaries are a person who responsible for ensuring that an organization complies with standard
financial and legal practice and maintains standards of corporate governance of the company that are
not strictly required to provide legal advice; company secretaries must have a thorough
understanding of the laws that affect their areas of work. They act as Point of communication between
the board of directors and company shareholders and reporting in a timely and accurate manner on
company procedures and developments.
.Typical tasks include company secretaries are:
• Taking a role in share issues, and takeovers.
• Monitor the administration of the company's boarding house formats.
• overseeing and renewing insurance cover for employees, equipment and property;
• managing office space and property as well as dealing with personnel administration;
.
Arrangements site documentations, research duties and composing correspondence and
reports. Stabilizing work procedures schedules managing projects and supervising other
personnel including clerical staff
The duties of clerk and secretary personnel significantly overlap, because both jobs involve clerical
duties. The two primary distinctions involve skill level and degree of responsibility
1.18 Casher
Cashiers handle customers' payments in retail stores, restaurants and offices on the project. Usually
cashiers scan or type the price of items into a computer that calculates a total and collect payment for
goods and services, make change, and hand out receipts. Cashiers may also issue cash refunds and
credit slips to customers or cash checks for customers and employees. At the end of their shift, they
must balance the amount of money they have taken in with the total works and sales recorded without
made any mistakes on each works.
Function of casher at construction site work
• The first duty of cashier is to greet the customers entering into organization
• Handling all the cash operation of an organization
• Receive payment by cash, checks, credit card etc.
• Checking daily cash accounts in the project
• Guiding and solving queries of customer in the project
• Providing training and assistance to new joined cashier in the project
• Maintaining monthly, weekly and daily report connections
Finance: it is a management, creation and study of money, banking, credit, investments, assets and
liabilities of the project businesses.
Chapter three
3. Overall internship experience
Substructure work
Substructure work is any structures that are done below the ground level are sub structure. It ranges
from a simple foundation to basement floor, or more complex structures such as subways or
underground tunnels. Sub-structure or Foundation is the lower portion of the building, usually
located below the ground level, which transmits the loads of the super-structure to the supporting
soil.
A foundation is therefore that part of the structure which is in direct contact with the ground to which
the loads are transmitted.
Super-structure is the part of building structures which are found above ground level up to roof cover,
and which serves the purpose of its intended or planed for use.
Before any construction begin the area to be take measurements, clearing of the site and setting out
work are done by decide the place to pile up the suitable excavated material and considering working
space outside the building perimeter during setting out.
I. Excavation
Excavation means to loosen and tack out soil materials to leaving space above or below the ground
floor level. It is done by hand or machine.
Machine excavation is a type of excavation which is takes with excavator. But hand excavation is done
with man power.
Pit excavation
Trench excavation
Wooden/steel pegs
Rope/ strings
Nails
Barilla
Shovels
Pickaxe
Plumb bob
Excavator and dump truck
• It should be designed to carry its own weight, live load, weight of moving persons climbing on
it and weight of concrete in its fluid condition.
Material used for form work
• It can be made of steel, timber, etc.
• Timber products formwork panels are built joined by carpenters working at the construction
site but it fabricated at furniture or wood factories in other places.
In this project case steel & timber forms panels used to cast different concrete structures.
The differences between steel and timber forms are listed below.
Reinforcement bar arrangement according to this project case was divided in to two. Single reinforced
and double reinforced.
Single reinforced is a method of concrete structure reinforcing that steel added only the tension
side of the concrete structure (normally at the bottom).but in case of double reinforcing steel is
added at both the tension and the compression sides (both at the top and bottom side).
b. Footing pads
There are two types of footing pads used in the auditorium building .namely, combined footing and
isolated footing
Isolated footing is a type of footing which has one axial load on its single pad.
Combined footing is also a type of footing which has two axial loads is applied on a single footing pad.
It is a lower most part building structure which transmits over all building loads that comes on its
footing column to the larger ground surface. The auditorium building project has supported by the
two types of footings which are isolated footing pads and combined footing to withstand all loads the
building exerted.
Procedures of mesh reinforcement installation for pads and its construction
stretching rope or string on the setting out profile board
Prepare form work for footing pads with in a given dimension by adding a concrete cover of
50mm and erect form on its normal position checking by plumb bob sprit level and tape.
Prepare (cutting, bend, and arranging geometrically) reinforcement for footing pad and
footing column according to the plan drawing.
Add lean concrete c-25 having ratio [Link] at the bottom reduced and leveled ground surface in
the prepared formwork.
Place both the footing pad mesh and main footing column reinforcements in to the form work
and connect them with steel wire, and add the spacer at the bottom of the reinforcement to
create concrete cover for reinforcements.
Check all dimensions, and positions of the pad and footing column reinforcements.
mix the concrete within a given mix ratio of [Link](1-cement,2-sand,3-aggregate) near to
footing hole
Transporting and pouring or filling of concrete at specified depth as a plan of footing
indicates.
Compaction the filled plastic concrete using a needle vibrator to avoided air bubble, voids
which existed inside the poured concrete to minimize future trades of bleeding and
segregation during the curing process.
Surface famishment was made and checks the levelness with sprit level.
c. Footing columns
It is also the lower most part of a building structure next to footing pads which transmits over all
building loads that comes from super structures, and grade beams to its footing pad
The procedures of reinforcement installation for footing columns
Materials used for footing column construction
Ø20 bars for main bars and Ø10 for stirrups
Cement (Derba )
aggregate
sand
water
mixer
vibrator
man power
carpentry saw
Bar cuter saw
plum bob(used to check the verticality of the members)
Tie wires
barilla(used to transport fresh concrete)
timber panels
wood supports
Procedures footing column construction
Prepare wood frame (crachery) on the footing pad and nailed it with nails as a plan pulse
form work thickness.
Prepare for wooden formwork panels and oiled it
Ting 5cm concrete spacer on the reinforcement bars for each sides of footing column
Erect each side panels taking reference rectangular wooden frame on the cured pad.
Nailed together all panels and stabilize it with wooden yokes
Check the position with tape and plumbing using a suspended plumb bob
If the position of formwork prepared ok, made it rigid or strengthen with wood supports at
each form sides.
Mixing concrete c -25 started near to the footing column
Transporting and poured concrete down to the form was done
Compaction the poured concrete with vibrator
All the above activates were done up to the desired height reached
After 16 up to 24 hours remove all formwork panels because the concrete structure sustained
its own weight after 16 hours it casted.
Spraying the casted footing column two times a day (curing with water)
Fixing control pointes using plumb bob, Wood crachery Form oiling
Fig4 Formwork erection for footing column, oiling of formworks and its bar
arrangements
for c-25 and c-5 concrete the depth was 18cm. Using the mix ratio and the same depth, different
concrete grades which was [Link] (cement: fine aggregate: coarse aggregate respectively) for c-25, and
[Link] for lean concrete produced.
The quantity of cement is measured by weight (one bag Derba cement weighed 50 kg) and each batch
of concrete use one or more whole bags and the quantity of aggregates measured by gauge box (in
volume) according to the specification ratio for each works at site.
There are two types of concrete used to construct different structures in this project site were plain
concrete and reinforced concrete.
a. Reinforced concrete c-25 having concrete compressive strength 25 mega Pascal used for casting
structures (footing, grade beams and shear walls).
Reinforced concrete is a type of concrete which is reinforcement bar is used for to construct
structural members (load bearing structure).
Advantage
low cost
Disadvantage
Exposed more cracks
There were two types of concrete used in the auditorium building project according to its compression
strength, lean concrete and normal grad concrete.
I. Lean concrete
Most of the time a low grade c-5 concrete works are called lean concrete. It is mostly used under sub
structures. It is a 50 mm thick qualify of C-5 with minimum cement content of 150 kg/m3 of concrete.
It has some advantages like;
It acts like a hard stratum
It protects all sub structural elements from extra moisture which had negative impact
on reinforcement bars.
It prevents the soil particles under substructures from any relative movement
Normal grade concrete
These types of concrete produced at site used to the ratio of [Link] with box size of 50cm x 40cm x18cm
length, width, and height respectively.
Precautions on site work to ensure the specification and the strength of each structure must be use
cement in the excellent condition.
Check the date on the bag to see that it was manufactured recently; cement deteriorates over
time (expiration date).
Store in the normal condition that do not rest on the ground.
Check the age of cement before use (date of delivered).
b) Aggregate: is the main body of mixing concrete that occupies about 60-75%in volume of
concrete and it increase the compressive strength of concrete this is because of compressive
strength of concrete ensured by aggregate. In our site we use size of aggregate [Link]
choose aggregate if it should be
The aggregate used in construction must be workable or well graded. Grading is the process of
proportioning, mixing aggregates according to its sieve size.
Strong durability
Economical
Good aggregates should be
Clean and free from impurities (silt, mud) so that the cement can adhere to them.
Strong enough to produce the final strength of concrete.
Durable enough to resist extremes of heat and cold.
Inert or inactive in presence of water.
Based on their size we classify aggregates in to:
Fine aggregate with sieve size <4.75mm (it is river sand).
Coarse aggregate with sieve size >4.75mm (gravel or crushed rock from the quarry). The
aggregate used for the auditorium building has a good and appreciable quality the laboratory
resulted shows from Addis Ababa.
c) water
Water is one of the concrete making materials which are good for preventing plastic shrinkage,
cracking and it used to hydrate the mix of concrete work. Water Used to for construction for this
project was from water which used to for drinking. Water was used in concrete construction work for
the following purposes.
To flux or fluidity the cementing materials over the surface of particles of aggregate.
To create chemical reaction cement and water (hydration).
To make the concrete workable.
To dump aggregates during construction.
Box size for normal structures c-30 concrete work (beams, footings and shear walls) =50*40*17cm
Box size for normal structures c-25 and c-5 concrete work (beams, footings and shear walls)
=50*40*18cm (only ratio was different)
Fig6 shows the concrete beaching box of c-25, c-5 and c-30
c)
d)
e) ( ) ( )
Note the project was used concrete ratio for normal structures c-25 [Link] (cement, fine aggregate,
coarse aggregate respectively
f)
g)
h)
To determine the volume of water used to the following relation
i) volume of concrete = volume of water + volume of cement + volume of aggregate
1m3 = volume of water + 0.16 + (0.5 + 0.33)
Volume of water =1—0.16—0.83
=1—0.99=0.01m3, therefore for one m3 concrete the project was used 0.01m3 water but in real works it
depends according to the mixer operator assumed for the workability of concrete at site .
0.01m3 = x 3
*1/1m =10literes
4. Mixing of concrete
Concrete is mixed in our site using an efficient automatic mechanical mixer of two types, with
350 lit capacities and 500 lit capacities and hand mixing for mortar.
The two types of mixing of concrete in this project site was hand mixing and machine mixing.
a. Hand mixing
It is a type of mixing for concrete mortar for small works like masonry works used to the ratio of 1:4
cement and sand respectively.
b. Machine mixing
It is the process of mixing of concrete ingredients which are cement; fine aggregate, coarse aggregate,
and water using mixer machines.
All ingredients or concrete making materials like cement, fine aggregate, coarse aggregate, and
water are put in to the mixing drum which is rotating.
The drum is rotating for 2 to 3minutes.
To mix on batch of concrete the mixer should be washed after operation. Concrete is mixed in our site
using an efficient automatic mechanical mixer of two types, with 350 lit capacities and 500 lit
capacities.
NB during mixing we use correct proportion ingredients depending on the compressive strength or on
grade. In the auditorium building projects the following Procedures of concrete mixing was used:
Compaction by vibrator started to remove air bubbles and voids from the poured concrete.
Lastly the surface finish done by fracas, trawls and the surface checked with sprite level.
Note the tape measurement was taken at different layers to construct the exact height of the
casted structure and those processes were done repeatedly for all concrete works.
Materials used during concrete mixing
Shovels,
Concrete (cement, water, sand and aggregate),
Barrel (it made from galvanized iron sheet),
Standard wooden box, it measures concrete ingredients.
Tools:
Safety gloves
Glasses
Cloths,
Drum mixer
Needle vibrator
The sand and cement was then mixed well with shovel turning the mixture over and over
again until it was even. The whole mass should be mixed at least three times by shoveling and
turning over by twist from center to side then back to the center and again to the sides.
Three quarters of the total quantity of water required should be added while the material was
turned in towards the center with shovels.
The remaining water was added by a water can fitted with rose head, slowly turning the whole
mixture over and over again until a uniform consistency was obtained.
Transported the mixed mortar to use
Place the mixed mortar over the masonry base of the masonry and use any work tasks.
Wash and clean the equipment’s and tools used when the mixing and works were end
man power
carpentry saw
Bar cuter saw
plum bob(used to check the verticality of the members)
Tie wires
barilla(used to transport fresh concrete)
timber panels
wood supports
b. Procedures footing column construction
Prepare wood frame (crachery) on the footing pad and nailed it with nails as a plan pulse
form work thickness.
Prepare for wooden formwork panels and oiled it
Ting 5cm concrete spacer on the reinforcement bars for each sides of footing column
Erect each side panels taking reference rectangular wooden frame on the cured pad.
Nailed together all panels and stabilize it with wooden yokes
Check the position with tape and plumbing using a suspended plumb bob
If the position of formwork prepared ok, made it rigid or strengthen with wood supports at
each form sides.
Mixing concrete c -25 started near to the footing column
Transporting and poured concrete down to the form was done
Compaction the poured concrete with vibrator
All the above activates were done up to the desired height reached
After 16 up to 24 hours remove all formwork panels because the concrete structure sustained
its own weight after 16 hours it casted.
Spraying the casted footing column two times a day (curing with water)
Materials required
Hammer
Stake puller
Pry bar
Thick strings to support large formworks
1 Allow the concrete to dry before removing the forms and concrete to be hard and
strong so that removing the forms does not result in a sagging surface. Allow the
concrete to cure overnight.
2 Remove forms starting at the top of casted structure. Use a hammer to remove nails
from the stakes holding the forms in place.
3 Remove the stakes from the ground that support the forms with a stake puller to avoid
damaging the stakes or the forms.
4 Pull the forms away from the sides of the concrete structure using as little force as
necessary. If a form sticks to the slab or is difficult to remove, use the pry or interface
bar to pry the form upward from, loosening the form from the concrete in the process.
Pull the loosened form from the concrete. Be careful not to gouge the structure with the
pry or inserted bar in the process.
5 Remove forms alternatively for each sides of the structure to maintain the structural
balance of the casted concrete structure. For example, with starting at the upper
corner, then remove the form from the lower corner, then the upper followed by the
lower one. Remove all forms in this manner and forms were reusable, clean and store
them in a dry place. Otherwise dispose of the forms.
Removal time of forms for structures is different according to the specification given for this project.
3.3.11 Curing
It is the process in which the concrete structure after removing forms is protected from loss of
moisture and kept within a reasonable temperature range. The result of this process is increased
strength and decreased permeability of the casted concrete structures. Curing is also a key player in
mitigating cracks in the concrete casting stage which severely impacts its durability. Placing,
Compacting and Curing
Concrete should be placed as close to its final position as possible. To minimize segregation, it should
not be moved over too long a distance. After concrete is placed in the formwork, it has to be
compacted to remove entrapped air. Compaction can be carried out by hand rodding or tamping, or
by the use of mechanical vibrators.
For concrete to develop strength, the chemical reactions need to proceed continuously. Curing refers
to procedures for the maintaining of a proper environment for the hydration reactions to proceed on
the concrete structure. It is therefore very important for the production of strong, durable and
watertight concrete. In concrete curing, the critical thing is to provide sufficient water to the concrete,
so the chemical reaction will not stop. Moist curing is provided by water spraying, ponding or
covering the concrete surface with wet sand, plastic sheets, burlaps or mats. Curing compounds,
which can be sprayed onto the concrete surface to form a thin continuous sheet, are also commonly
used. Loss of water to the surrounding should be minimized. If concrete is cast on soil subgrade, the
subgrade should be wetted to prevent water absorption. In exposed areas (such as a slope),
windbreaks and sunshades are often built to reduce water evaporation. For Derba cement concrete, a
minimum period of 7 days of moist curing is generally recommended.
Under normal curing (at room temperature), it takes one week for concrete to reach about 70% of its
long-term strength.
Shovel
Gravel
Hose level
Measuring tape
Mortar
Concrete mix
String
Fig 13 Retain wall under grade beam (base=90cm, top =50cm, 1.05m height)
2) Masonry
It is a type of building construction work that made with lying up of stone, brick and other such unites
joining with mortar is called masonry work.
3) Mortar
It is a mixture of cement paste and fine aggregate used in setting stone units or filling joints between
stone units. For this project case [Link] mortar ratios was used and Cement past is contains cement
plus water.
Building a masonry wall is one of the most important works in construction work which is constructed
from dressed stone blocks in this project site. .
Categorize stones by its size and placed near to the wall will constructed.
Create a trench that length and width for the desired wall and set out it with steel peg for each
four corners and join with the string at least equal to the deep of the first course. Mix concrete
with water. Pour the mixed concrete into the trench. Create a desired layer of concrete in the
trench.
Set the first stone into the concrete at the start of the trench. Choose a flat large stone as the
starting stone. Center the stone in the concrete and press down.
Set a large stone next to the first stone near its bottom. Set a second large stone next to the
first stone near its top. This way the two large stones are paired head to head after the first
stone. Make sure the stones are level. Set more large stones after the first pair by astounding
the joints between the stones. Make sure all stones are level. Continue until the first layer is
completed.
Spread mortar over the top of the first layer in small sections with a trowel. Set paired stones
into the mortar alternating the joints. Make sure the stones are level during laying them.
Spread mortar and set stones into it until completed the next layer of stones.
Spread mortar over the next to last layer of stones. Set large flat cap stones into the mortar
horizontally so the stone ends point to the ends of the wall.
Materials used for stone masonry wall construction
Machine back filler is a machine (roller) which back fills from the selective back fill material to the
excavated holes.
Hand back filler is type of back filling method using human power.
The ground over which the filling has to be done should clean.
Compacted the reduced ground which should been filled in the future.
Select the refilling materials and stock it separately near to the hole.
Estimate or judge the material quantity for the filling area with the availability.
Place orderly any fill materials required and then engage laborers for filling.
Keep all tools and equipment ready to use.
Back filling was started. Filling was done in layers and compaction with wooden logs or steel
rumors and roller machine for this project site. Each layer was spraying with water and
compacted thoroughly.
The process of filling in each plinth, spraying with water and compaction should be carried
out until the required ground level was reached. While during compaction care was taken to
protected foundation columns, retain walls, and masonry walls which were already
constructed to preserve from damage. Compaction is the method of ground soil stabilization
which makes it rigid.
Cart away: it is a transportation of surpluses soil materials from the project site. The main
function of cart away was to minimize the over load of the site over all from the embankment of
excavations dug out soils for footings, bulked, site clearance, trench.
are aligned properly, as the structure will be built exactly over them. During the construction
of bar structures, the process must be supervised by a qualified professional in this field
(supervisors, site engineers in addition to Forman).
After the above points are meet the reinforcing structure is made properly and aligned
according to plans, pouring concrete started.
Note the shorter reinforcements were tied at the inward side of the longer side reinforcement
bars.
Step 1 erection and arranging step 2 placing its right position step 3 casting
Column is a structural part of a building which transfers load that comes from superstructures like
roof, roof structures, top tie beam, intermediate beam, slabs and walls in to the foundation (footing
columns)
The formworks used for the rectangular columns they have used rectangular formwork made of
timber to the desired dimension. The formworks had to be oiled before erection to cast the desired
reinforced concrete structure in order to simplify the removal of concrete formwork panels adhering
to the form face.
Column formworks were done and arranged by the carpenters and in turn checked by the general
foreman. The following steps were observed during formwork erection for columns in the site.
2) Materials used for column construction
Ø20 bars
Ø10 bars for stirrups
Cement(Derba)
aggregate(20mm)
sand
water
vibrator
drum mixer
barilla
spool
timber for form work
plum bob
steel wire
man power
Penza
Tape
Rope
nails
3) Procedures of column construction and formwork erection
Bar cutting, bending and arranging in geometrically order according to the drawing (Ø20 and
10 mm bars) and erecting it on the development bar.
Prepare timber formwork panels for columns and tying 2.5cm concrete spacer on the bar
erected reinforcement.
Crachery (form bracing on the cured grade beam) was prepared with a dimension of 2cm
greater than the dimension of the columns on each side of the column.
The oiled formwork panel inserted to inside the crachery prepared and then erected correctly
Insert the formwork panels prepared in to the crachery on the four sides of erected
reinforcements.
Joining each four corners with nails and attached it with wooden yokes
Check the verticality of the formwork using plumb bob or suspended stone and tape.
Measuring tape
Wood pads
Wood cleats
Wood planks
Circular saw
Wood boards
Nails
Hammer
Clean the surface for the location of scaffold structure thoroughly and make sure that it is free
from any debris and there are no damp areas.
Draw a quick sketch for wood scaffold to know how and where to start building the structure.
Using measuring tape measure the dimensions of the area cover with the wood scaffolding.
Place one of wood planks on the ground surface on its location and check if the ground is
completely level. This will serve as one of the sills of wood scaffolding, and shall be positioned
at the bottom part of the inside of your scaffold frame. Place wood pads under the slat to make
it level in case it is tilted.
Position the scaffold inside posts against the walls. Tie the post to the wall using wood cleats
and attach its shelf to posts, nailing it at the bottom. Place these at every 1.50cm on the
scaffold length.
Place two posts at one end as the plan the layout of the rest. Cut the boards and wood posts
with the circular saw to fit the scaffold’s measurements.
Nail the board at the top of the posts from the posts’ top edge.
Place the outside part’s bottom shelf at the bottom of the posts. See to it that the two shelf or
sills are completely parallel. Nail these onto the post with hammer.
Connect inside and outside posts, while attaching the boards to posts’ sides. Attach the board
and disassemble the scaffold later. Make sure that the boards are installed right at the same
height as they will be holding platform.
Install the wood boards’ right over the boards that are used to connect the posts. Position the
boards horizontally to serve as the walking platform.
Place the panels above the boards and screw them in place.
Mount diagonal braces in order to add stability to the wood scaffolding and nail the wood
boards to the posts in a diagonal position.
construction methods of all super structure beams are the same even if their position of supports and its
location are different at construction site works (top tie beams, intermediate beams).
The loads carried by a beam are transferred to columns, walls, or girders, which then transfer the force to
adjacent structural compression members.
4) Steel rods to reinforce concrete and increase its tensile behavior when load imposed over it
(Ø14 bars and Ø10)
5) Concrete (water, cement, fine and coarse aggregate)
6) Formwork panels to prepare beam formwork
7) Tape measure to measure different dimensions
8) Hammer or small sledge hammer
9) Metal cutting blade to cut metal bars in the desired length
10) Tie wire used to tie reinforcement bars
11) Wood post used to support beam formwork
12) Sangallo(a cut plastic container which used to transport concrete and water)
Fix the rods of steel to the tensile machinery, which will stretch them. Arrange the rods in two
layers of an equal number, such as three rods above, three rods beneath.
Build formwork around the steel rods, ensuring that the rods will run through the center of
the concrete beam.
Pour concrete into the formwork, ensuring all the steel is covered (concrete cover).
Removing formworks after 16 hours and allow the concrete with water to cure for a few days.
Release the supports from the soffit of beams, and transport it to the desired location place.
Tools
Standard slump cone (100mm top diameter, 200mmbottom diameter, 300mm height)
Small scoop (spoon), steel float
Bullet noise rod 600mm long, 16mm diameter
Ruler
Slump plate base
General procedures for slump test,
Sample cone arrangement ------ fresh concrete transporting ---------filling and Tampering procedure--
-----Removing con -----Height measurement
Fill to overfilling, rodding again this time just in to the second layer. Top up the con
until it overflows.
Level of the surface with the steel rod using the rolling action. Clean any concrete from
around the base and top of the cone, push down on the handle and stop of the foot
pieces
Carefully left the cone straight up making sure not move the sample
Turn the sample upside down and place the rod across the natural cone
Take several measurement and report the average distance to the top of the sample
The slump of the concrete = height of the cone (normal) – height of the subsided
concrete (molded).the result must be in the laboratory slump range (3.5-4mm)
If the sample fails by being outside the tolerance (the slump is too high or too low) another sample
must be taken. If this also fails the remainder mix reject
Chapter four
4.1 Office works
Office works are a construction work activities that worked in office. The following activities were
done in the office during this internship duration.
Quantity take off sheet was required both office information of drawings and site record data to carry
out the assignment each works done at site and to compare it with the true field work according to
the contracted agreed documents in the project. All dimensions were taken from the measurements of
the site executed dimensions from the real works, the following table formats was vital to prepare tack
off and bill of quantity.
Formulas
Works expressed by square meters
Area =Length * width (site clearance, lean concrete)
Volume =Area * height (pit, trench, reinforced concrete works)
Where h=height, L
B1 top thickness,
B2 bottom base B1
B2
( ( ( ) ))
Project: auditorium……………………………………………………peg -1
Title: take off…………………………………………………………..date 2/04/06ec
NO X(M) Total unite Description
iii. Substructure work
1) Excavation and earth work
1 59 1.1) Removal of top soil up to 200mm depth
57 3363 M2
Total
Fig5 the table format of works other than reinforcement bar
Total 48
length(m)
Weight 0.6 0.8 1.2 1.58 2 2.4691 2.9
factor(kg/L) 17 88 09 87
Total weight 118.51
(kg) 68
Table 6: reinforcement takes off sheet format. The other types of bar also calculated
like this manner.
Formulas
No of bars = [(length edge to edge) / (c/c spacing)] + 1 (for odd number of bars)
No of bars = [(length edge to edge) / (c/c spacing)] (for even number of bars)
Site leveling:
- Measured in m2 (area) if thickness less than 30 cm.
- Measured in m3 (volume) if thickness more than 30 cm.
Soil transportation:
- Transported soil = total volume excavated soil – (volume of backfilling + concrete works)
Concrete works:
Concrete works includes of both plain concrete and reinforced concrete.
Plain concrete
- Measured in m2 (area) if thickness < 20 cm.
2. Cost escalation
It is the determination of payment certificates depend on the agreed unit [Link] has the following
table format. The format is also used for payment asking from the client.
Chapter five
This program gave me many opportunities to test and refine my skills. All in my learning years
my knowledge has been theoretical. This program has changed this and now developed my
practical knowledge which helped to build and improve my confidence on the work area.
I was practically able to see how construction materials are managed and controlled in
a way that is efficient and wastage reducing( understood about the effective management
effects)at construction site . Controlling construction materials starting from the time it is
taken out of store up to the time it is implemented on the work . Take off and quantity
works can be mentioned among such controlling methods.
Some of the things that help me to improve my practical skill are
Procedures and Laboratory tests are performed that I have learned in theoretical
classes greatly helped me to know practically.
The theoretical lessons helped me to understand the activities easily at real works.
My motivation and needs for new ideas and things to know.
b. Theoretical Knowledge
In addition to the practical skill this program helps me to strengthen my theoretical knowledge
and gain meaningful engineering experience about different construction works. The courses
taken before focused on theory. Since the practice depends first on theory, it was easy to work
and correlate the activities and enhance my understanding of constructing a building.
Theoretical knowledge is dependable on principles, logic and calculations of reality.
c. Interpersonal Communication Skills
Since construction work is a team work by its nature you will face different individuals
with different professions and personality come up together and communicate with each
other to solve different problems and run the whole work.
Through time I believed that good relation and communication skill is the key for
getting the experience and knowledge require for the internship program .Based on this
I tried to change my approach to the people at the work place. As the time progresses I
was able to see improvement on myself. I can say that I have got good lesson regarding
communication skill while my stay in the company for the internship program.
e. Leadership Skills
I have seen how each work was controlled and organized to perform its day to day activities.
Among all other managements I have seen that human resource management is the most
important one at construction site.
I have actually observed the method of controlling the working time and amount of work done
by each worker so that the work proceeds according to the work plan (payment was taken with
work hours executed).
Leadership is a skill to guide, control and monitor peoples, resources, time and budget
according to the agreed contract document.
For effective leadership I understood that personal values like confidence, effective
communication, idea creation, decision maker and commitment are very important on every work
progresses.
Know yourself and seek self-improvement.
Be technically skillful.
Seek responsibility and take responsibility for your actions.
Listen ideas of others and timely decisions.
Know your people and look out for their well-being.
Keep workers up-to-date.
Ensure that tasks are agreed, supervised, and skilled.
Proper responsible use and understood the full competences of the organization.
f. Work Ethics Issues
I have been guided and obeyed by the rule and regulation of the company. Some of the work ethics
include;
Punctuality: - means keeping the companies work beginning and ending time and to complete
a given task within the given period (gating permeation was vital if any).
Office disciplines: - in work place participate without disturb the working atmosphere. For
example abstain from opening loud voice, loud music, songs and things which disturb others
workers working frame of mind.
Reliability: - The worker should be qualified for the part he is supposed to be
performing . He/she must have appropriate skill and knowledge for the task assigned .
Honesty: - Regarding this value being honest for each members of the site. The status should
abstain from bad behaviors such as false , partiality , corruption undesired talking etc.
Cooperation: - Each worker should interact and cooperate with each other to do more
work tasks . That is because the problems could be easily solved.
Generally, I can say I have gained the potential benefits by taking the Engineering Internship
Program
5.2 Conclusion
The objective of the internship is to upgrade my theoretical knowledge’s that learnt before, changing
it to practical skill and this internship program gave me more knowledge, confidential to the
theoretical knowledge’s by observing those practical works.
Therefore, the company has a big role in the development of our country by giving services to
different aspects, by constructing many engineering works all over the country, and it plays a great
role in succeeding the transformation plan. In addition, this internship has met all the objectives and
its success has exceeded my hopes. It has opened my eyes to working life educated me socially and
matured me as an adult. It has strengthened my technical base and enabled me to integrate theory
with engineering practice.
Generally this internship gave more knowledge for me on the different activities that are done in this
project mostly on the sub structure works of the building.
5.3 Recommendation
Recommendation for our university
o I strongly feel about the goals of the practical attachment of this internship program. It
prepares the students effective on the real working environment and the program is significant
to producing competent engineers due to this reason this program must be taken on time,
unlimited, and continuity to meet its objectives effectively.
o Organizations and companies hosting the students don’t pay much attention to students. This
carelessness affects the motivation and work habit of the students, I recommended the
universities and concerned bodies to make strict follow up on students by working in close
relationship with hosting organizations.
o Another matter that needs change is the teaching system, in my opinion it was only focuses on
the theoretical aspects of the subject. It shall be include the practical knowledge during the
educational process and I don’t think that only four months practical work enough to supply
students with sufficient practical knowledge. A practice has to be all year long process and has
to go hand in hand with the theoretical learning. It will help students to easily visualize what is
being told in class with practically.
o Field trips and educational exhibitions should be arranged more frequently. In our
department there was no any program arranging a site visit to develop the students’
background before the internship program. Therefore all the concerned bodies should be
coordinate together and more think on such programs are good in my perspective.
o As you all know our university not focused more on different software like: AutoCAD, MS, sap
and other technology software before I recommended to you on such programs worked more
in the future and create the students back ground near to the technology on their own field of
study by fulfilling technological facilities (minimizing scarcities) with arranging different
programs before for each year.
o I also recommended the company to be effective key persons turn over he must be minimize
(example managers were changing timely I observed)
o The other I recommended our university some courses should be supplied before the
internship program (report writing , scheduling)
5. 4 References
Main references
Concrete basics a guide to concrete practice
Teacher supplied handout
Direct interviewing from the site
Contract document of the project
Secondary references
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Appendix
• Crachery…. used to erect and stand on formwork columns.
• Tumby ….Plumb bob it is used for checking vertical alignment and location of lines on
ground.
• Soffit ………beams bottom form work.
• Creasty ….it is used to prop or support for floor beam.
• Grilla…...reinforcement mesh bar for pads
• Staffa- stirrups
• Modino – profile board
Balankilo…….a bar rod used to re-nail joints
Wuhalk……..hand sprit level