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Industrial Internship Report at CRISP

The document provides a report on an industrial internship focused on hydraulics at CRISP in Bhopal. Over the course of two weeks, the intern learned about basic fluid mechanics laws, hydraulic components like pumps and valves, hydraulic circuits, actuators, fluids, hoses, filters, and accumulators. The intern gained hands-on experience building circuits on software and machinery. The internship provided valuable practical knowledge of hydraulics applications in automotive and other industries.

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Ashutosh yadav
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0% found this document useful (0 votes)
727 views15 pages

Industrial Internship Report at CRISP

The document provides a report on an industrial internship focused on hydraulics at CRISP in Bhopal. Over the course of two weeks, the intern learned about basic fluid mechanics laws, hydraulic components like pumps and valves, hydraulic circuits, actuators, fluids, hoses, filters, and accumulators. The intern gained hands-on experience building circuits on software and machinery. The internship provided valuable practical knowledge of hydraulics applications in automotive and other industries.

Uploaded by

Ashutosh yadav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as ODT, PDF, TXT or read online on Scribd

INDUSTRIAL INTERNSHIP TRAINING AT

CRISP, BHOPAL

REPORT

Submitted by:-
Ashutosh Yadav

REG NO. :-JSMEHY2W/18/30

In partial fulfillment of the requirements for the award of the degree


of

BACHELOR OF ENGINEERING IN
AUTOMOBILE ENGINEERING

University Institute Of Technology, RGPV

Second-year IV Semester undergraduate student

Department of Automobile Engineering


Table Of Content

24/06/2019 Basic Fluid mechanics law applicable in hydraulics technology

25/06/2019 Components of power pack ,power pack tank capacity


rectify problems in power pack tank and maintenance of
power pack with safety as per ISO.

26/06/2019 Identification of Pumps and rectify pump related problems.

27/06/2019 ISO symbols and learned about hydraulics circuits

28/06/2019 ISO symbols and learned about hydraulics circuits.

29/06/2019 Actuators used in hydraulics machineries

30/06/2019 fluids used in hydraulics and rectify hydraulic fluid related


problems.

01/07/2019 Hoses , connectors and seals also rectified their problems.

02/07/2019 Filters used in hydraulics and applied different filteration process

03/07/2019 Valves Used in hydraulics.

04/07/2019 Accumulators used in hydraulics .

05/07/2019 Accumulators used in hydraulics .

06/07/2019 Accumulators used in hydraulics .

07/07/2019 Learned about the functions of accumulators in circuits .

08/07/2019 Learned about the functions of accumulators in circuits .

09/07/2019 Troubleshooting the problems related to accumulators


ACKNOWLEDGEMENT

This report has been prepared for the internship that has been done

in the (CRISP) to study the practical aspect of the course and

implementation of the theory in the field with the purpose of

fulfilling the requirements of the course of (INDUSTRIAL

HYDRAULICS)

I would like to express my sincere gratitude to (Supervisor at

QACC, Manager/Director/HOD of the

Organization worked in, other employees, staff members ) for

their support and encouragement.


ABSTRACT

The aim and motivation of this industrial training is to receive discipline, skills,

teamwork and technical knowledge through a proper training environment, which

will help me, as a student in the field of Automobile industry, to develop a

responsiveness of the self-disciplinary nature of problems in Automobile and in

machinery as well. During a period of two weeks training at CRISP bhopal, I was

assigned to build hydraulics Circuits so that the movement of piston as required can

be achieved. Some times i was asked to work with other Students to teach the

importance of teamwork. Throughout this industrial training, I have first time saw

these machinery and how hydraulics are used in these machines . This was a great

learning experiance for me but i have lot to learn there were many things i did not

understood how it works with such a short time there but i have to learn in future.
Center Research and Industrial Staff
Performance (CRISP)

Year of establishment - 1997

•Building spread over 2.5 Acres of Land

•Around 30 Labs equipped with latest machines and facilities.

•Conference Halls (4) - each having capacity for 100, 40, 40 & 20 persons.

•Around 250 motivated employees.

•About 500 delighted clients.

•Target Group : Government, Industries, Corporates, Academic Institutions, Multilateral Agencies,


Developmental Organisations and the Civil Society.

•Areas of Operation & milestones :

•Training - Imparted training to 200,000 in :

•a. Popular Technologies in - Industrial Automation, Manufacturing Technology & Information Technology.

•b. Behavioral skills & Entrepreneurship development.

•c. Vocational areas

•Software Application development & e-Governance to more than 50 clients from Governments and Private
sector.

•Technical Consultancy:

•a. Engineering applications.

•b. Established 30 skill development centres.

•Training cum Production Centre - serving around 100 industries.

•Awards received for Quality in delivery, Leadership and Perfection - 12

•Outreach :
•National :
•a. Headquarter – Bhopal
•b. Academies – Bhopal, Indore, Vidisha, Jabalpur
•c. Skill Development Centres – 21 Districts of MP
•International:
•a. Training Centre at Addis Ababa in Ethiopia
Report

This internship report is the result of a more than two weeks of internship at the Centre Of
Research and Industrial Staff performance (CRISP).
In the Second year of the Automobile engineering , two weeks of internship is a compulsory
part of the program.

On First day we were told about the basics related to hydraulics and how it works. All the
basic laws required in industrial hydraulics for example Pascal’s Law of pressure which
states that ‘in a enclosed fluid the pressure exerted in each point is equal in all direction ’ .
They introduce the hydraulics machinery which i saw for the first time in my life ,At first
they seem complicated but they told they will teach how it works in coming days .
The hydraulics are very useful in automobiles for example they are used in braking system,
shock absorber ,steering system, wind shield and it can also used to lift the vehicle .

On second day we taught how pumps works and used in hydraulics. Combination of
pumping and driving motor is called hydraulic pump. Hydraulic pump uses hydraulic fluid
which is a some kind of oil from the storage tank and deliver it to hydraulic circuit.
The speed of the pump is constant and it deliver equal volume in each revolution.

On third day we were introduced to hydraulic Circuits which is the most important part of
this industrial training program . First the instructor showed us how to make hydraulic
circuit on a software . If the circuit works on the software then we can apply it on real
hydraulics circuit machine . The staff was very helpful as they allowed each student to use
the software .
The circuit diagram on the page is for reference only.

Circuit Diagram
For about two to three days were working on different types of circuit problems ,as we were
told that this is very important .

On seventh day we learned how Valves are used and their importance in hydraulics.
Control Valves In a hydraulic system, the hydraulic energy available from a pump is converted into motion and
force by means of an actuator. The control of these mechanical outputs is one of the most important functions in a
hydraulic system. The proper selection of control selection ensures the desired output and safe function of the
system. In order to control the hydraulic outputs, different types of control valves are required.

1. Directional control valves


2. Flow control valves
3. Pressure control valves

Directional-Control Valve
Flow Control Valve
Pressure Control Valve

These valves are used to control the start, stop and change in direction of the fluid flow. These valves regulate the
flow direction in the hydraulic circuit.
On ninth day we taught about accumulators ,accumulators are used in some hydraulic system to
store volume of liquid under pressure to help main system pressure ,and to act as a shock absorber.
Accumulators can increase efficiency, provide smoother, more reliable operation, and store
emergency power in case of electrical failure.

Accumulator

upto three days we worked and learned Around accumulators and by using some circuits on
software as well as on hydraulic circuit machine .
Then we learned about hoses , connectors and seals and rectifying there
problems.

Hoses
Connectors

Seals
Conclusion

This training course Provided a vast amount of Knowledge about how hydraulics functions

and its uses in the automotive industry .

Throughout my internship, I could understand more about how i have work in future under the

management and how to take responsibility of the task assigned. Along my training period, I realize

that observation is a main element to find out the root cause of a problem. Not only for my project but

daily activities too. During my project, I cooperate with my colleagues and operators to determine the

problems. Moreover, the project indirectly helps me to learn independently, discipline myself, be

considerate/patient, self-trust, take initiative and the ability to solve problems. Besides, my

communication skills is strengthen as well when communicating with others. During my training period,

I have received criticism and advice from engineers and technician when mistakes were made.

However, those advices are useful guidance for me to change myself and avoid myself making the

same mistakes again. Apart from that, I had also developed my skills so that it won’t happen in the

near future. In sum, the activities that I had learned during industrial training really are useful for me in

future to face challenges in a working environment. Throughout the industrial training, I found that

several things are important:

Common questions

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Pascal’s Law states that in an enclosed fluid, the pressure is exerted equally in all directions. This principle is critical in hydraulic systems, including automotive brake and steering systems, where it allows for uniform pressure transmission through the hydraulic fluid, enabling efficient and consistent multiplication of force. In braking systems, this ensures that the force applied by the driver's foot is evenly distributed to all brakes, providing effective stopping power. Similarly, in steering systems, it allows for smooth and responsive motion control .

The combination of a pump and a driving motor creates a hydraulic pump, which is vital for the efficacy of hydraulic circuits. This setup draws hydraulic fluid from the storage tank and delivers it at a constant speed and volume to the hydraulic circuit. The constancy in speed and volume ensures uniform operation, leading to efficient energy conversion and pressure consistency, which are essential for maintaining the stable function of hydraulic systems .

Feedback from experienced engineers and technicians during internships is instrumental in shaping a student's engineering competencies. Constructive criticism and advice empower students to recognize and correct mistakes, facilitating continuous learning. It encourages them to adapt and refine their technical skills, enhancing their ability to tackle complex engineering problems. Additionally, such feedback fosters professional growth by instilling discipline, accountability, and an openness to learning, which are essential traits for thriving in engineering careers .

Practical understanding of hydraulic system components enriches the knowledge base necessary for effective teamwork by enabling clear communication and collaboration among engineering team members. It ensures that participants have a common understanding of system functionalities, facilitating better coordination during project execution. This knowledge helps in the pooling of ideas for innovative solutions and refining strategies for system enhancement, significantly boosting team productivity and project success .

Integrating software tools for hydraulic circuit design during internships enhances learning by providing a visual, interactive platform for students to simulate real scenarios. This usage allows students to experiment and validate circuit designs before physical implementation, reducing the risk of errors. The immediate feedback from software simulations accelerates the learning process, helping students understand complex concepts more effectively and build confidence in their design skills, leading to improved problem-solving abilities in practical situations .

Training in industrial hydraulics for engineering students is crucial as it bridges theoretical knowledge with practical application. At CRISP, students learn to build and troubleshoot hydraulic circuits, gaining hands-on experience with essential machinery. This practical exposure enhances their technical skills, teamwork abilities, and problem-solving capabilities, preparing them for real-world engineering challenges. Such training helps students understand industry standards and safety protocols, crucial for a career in engineering .

Observation skills obtained during industrial training are pivotal for diagnosing hydraulic system issues. These skills enable interns to notice subtle changes and irregularities in system performance, which can indicate underlying problems. Accurate observation helps in pinpointing fault areas and comprehending the cause-effect relation of hydraulic components, leading to informed troubleshooting and effective rectification, crucial for maintaining high system efficiency and reliability .

Hydraulic accumulators in circuits primarily store liquid under pressure, helping maintain system pressure and acting as shock absorbers. They increase efficiency by providing smoother operations and reliable performance even during fluctuations or emergencies. Accumulators also store emergency power, ensuring systems can function momentarily during power failures, thus enhancing overall system resilience and reliability .

Control valves in hydraulic systems regulate the start, stop, and change of direction of fluid flow, which directly affects the mechanical outputs such as motion and force. Directional control valves manage the fluid path, flow control valves adjust the volume, and pressure control valves maintain the desired pressure. These valves ensure the system operates safely and efficiently, by allowing precise control of hydraulic energy to achieve desired mechanical actions .

Learning to troubleshoot hydraulic systems independently during an internship equips students with critical problem-solving skills essential for engineering practices. It encourages self-reliance, analytical thinking, and systematic diagnosis of issues, enabling future engineers to effectively identify and rectify faults. This experience fosters a deep understanding of hydraulic principles and instills a proactive approach towards maintenance and system optimization, vital for successful engineering careers .

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