GA and ANN
GA and ANN
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1 Introduction
Supplier selection and supplier evaluation is one the most important activity in the
management of supply chain. Selection and evaluation of suppliers is one of the most
critical activities of a company and a strategic purchasing decision that commits
significant resources (about 40–80% of total product cost) and impacts the total
performance of the firm (Gupta and Narain, 2012). The global competition among
industries to respond quickly to customers has led to the selection of the best supplier
from the lot. In many industries the cost of raw materials and components constitute a
major portion of the product cost so the supplier selection decisions determine how many
and which suppliers should be selected, selection is said to be efficient when we obtain
not only a desirable solution but also optimal solution (Arunkumar et al., 2007). Demirtas
and Ustun (2008) have suggested two kinds of supplier selection problems,
1 one supplier can satisfy all the buyer’s needs (single sourcing)
In such circumstances, management wants to split order quantities among suppliers for a
number of reasons, which includes creating a constant environment of competitiveness
(Gupta and Narain, 2012). The success of the supply chain is highly dependent on the
selection of good suppliers, simply looking for suppliers that is offering lowest price is
not efficient sourcing any more, multiple criteria are needed to be taken into account
when selecting suppliers (Ng, 2008).
Defining the criteria’s for selection of the supplier is also an important task. Early in
1960s, Dickson identified 23 criteria’s that ought to be considered by purchasing
personnel in evaluating suppliers (Ng, 2008). These factors are both qualitative and
quantitative. The main criteria for supplier and key partner selection are: quality,
delivery, performance history, production capability, service, engineering and technical
capability, business structure, price, integrity, warranties, honesty, reliability, reputation,
commitment and financial position (Dickson, 1966; Tangpong et al., 2010; Pal and
Kumar, 2008; Levary, 2007; Gulen, 2007). Some of these factors are linked with each
other, whereas some contradict others.
Supplier selection process often involves the selection of certain criteria while
eliminating the other criteria. Consider the state in which one supplier is providing goods
at cheaper rates but is not able to deliver on time also the quality of goods/parts is not
good. On the other hand another supplier provides goods of better quality but its price is
high also delivery time is more. Therefore, supplier selection belongs to the class of
multi-criteria decision making (MCDM) problem in which the firms need to identify the
top priorities of selecting the best supplier based on its working style and the industry
type (Agarwal et al., 2011). There exists many MCDM techniques for supplier selection
some of them are analytic hierarchy process (AHP), analytic network process (ANP),
case-based reasoning (CBR), data envelopment analysis (DEA), fuzzy set theory, genetic
algorithm (GA), artificial neural network (ANN), mathematical programming, simple
multi attribute rating techniques (SMART), and their hybrids (Dey et al., 2010). These
approaches are used individually or are integrated together to solve supplier selection
problems.
Supplier selection using artificial neural network and genetic algorithm 459
2 Literature review
Supplier selection an important element in supply chain management, has been gaining
attention in both academic literature and industrial practice (Kouvelis et al., 2004). The
role of a manufacturer, in the past decade has evolved from the manufacturer to one that
coordinates or manages the supply chain entities (Choy and Lee, 2003). This greatly
increases a firm’s dependency on suppliers which, in turn, increase the need for effective
supplier or partner selection. Narasimhan et al. (2001) states “supplier evaluation is a
complex process that involves the consideration of numerous factors”. Talluri and
Narasimhan (2004) emphasise that managing the supply base by identifying, selecting
and managing suppliers for strategic, long term partnerships is a “key ingredient to the
success of a supply chain”. In the SCM concept, a strategic, long-term cooperation in
partnership between the buyer and supplier should be reached to avoid waste of resources
within the logistics chain (Lasch and Janker, 2005). The main objective of supplier
selection process is to reduce purchase risk, maximise overall value to the purchaser and
develop closeness and long-term relationships between manufacturer and suppliers
(Li and Fun, 1997). However, selecting the right supplier is always a difficult task for
many purchasing managers (Liu and Hai, 2005). Supplier evaluation and selection
problem has been studied extensively and many research methodologies have been
proposed to tackle the problem. Supplier selection problem is always MCDM problem
and there has been comprehensive effort to develop decision making model for these
problems. The models which can integrate qualitative and quantitative criteria are best for
the practical application.
Supplier or vendor selection decisions are complicated by the fact that various criteria
must be considered in decision making process. These are the criteria/factors on which
the suppliers are evaluated. Supplier criteria are divided into quantitative and qualitative
attributes. A few of the classic and highly cited works (Busch, 1962; Dickson, 1966)
established that criteria like ‘quality’, ‘delivery schedule’ and ‘warranties’ are critical
factors for supplier selection amongst many others like ‘price’, ‘production capability’,
‘technical capability’, ‘management capability’, ‘vendor reputation’, ‘financial position’,
‘labour relations’, ‘post sales services’ and multiple other relationship specific attributes
like ‘past business records’ and ‘reciprocal arrangements’. Dickson (1966) in his seminal
460 N. Asthana and M. Gupta
work has found 23 important attributes used for evaluation and selection of suppliers.
Embarking from Dickson’s work, many articles have been published in later years
considering other different factors (Lambert et al., 1997; Weber et al., 1991; Dickson,
1966). A review of evaluating criteria has been provided by Cheraghi et al. (2004), and
concluded that
1 quality is top most evaluating criteria followed by delivery, price, and service
2 it is found that reliability, flexibility, consistency and long-term relationship as
significant new entrants of critical success factors for supplier selection.
Although these factors vary from product to product and organisation to organisation, the
objective of the supplier selection process is to reduce risk and maximise the total value
for the buyer/customer, and it involves considering a series of strategic decision making
variables (Kannan and Haq, 2007). Various key factors that exist for the performance
evaluation of suppliers are: leadership, trust, commitment, coordination, communication,
power, involvement, conflict resolution techniques and resources (Kim et al., 2010;
Giannakis, 2007). Evaluation and selection of suppliers based on the issues of cost,
quality and delivery are identified as the most important operational issues related to
managing sources of supply (Tummala and Schoenherr, 2011). Simpson et al. (2002)
carried out a survey to analyse evaluation processes for measuring the performance of
suppliers and reported that quality and process control are the most acceptable and widely
used evaluation criteria to assess the performance of suppliers.
Supplier selection methods are the models or approaches used to conduct the
selection process (Li and Fun, 1997). Various MCDM techniques have been proposed to
evaluate and select the suppliers from all the available suppliers. A review of MCDM
approaches/methods have been proposed by Agarwal et al. (2011), Boer et al. (2001),
Dey et al. (2010) and Khodadadzadeha and Sadjadib (2013). There are many methods
used in supplier selection, such as categorical methods (qualitative models), DEA, cluster
analysis, CBR systems, decision models like: linear weighting models, total cost of
ownership models, mathematical programming models, statistical models, and artificial
intelligence-based models (Boer et al., 2001). These approaches/models can be applied
individually to deal with supplier selection problem or can be integrated with some other
approaches to deal with supplier selection problem. Artificial intelligence-based models
such as ANN have been used extensively to deal with supplier selection problems
because it permits solutions to problems where multiple constraints must be satisfied
simultaneously, easily integrated with other methods, easily implemented to the software,
gives more precise results, possess the capability to generalise, can predict new outcomes
on past trends, exhibit mapping capabilities, can process information at high speed. ANN
is very useful in practical and dynamic applications, Lisboa et al. (1999) presented
application area of ANN, information about the neural network models and other such
methods against which they have been compared, are provided in the literature. Supplier
selection using ANN individually is represented by Jinlong et al. (1997), in this suppliers
are compared based on an index called selection coefficient. Creese et al. (2009)
presented a model based on integration of ANN and GA to select the supplier, here GA
was responsible for finding the weights of the neural network model. ANN was then used
to select the best supplier. Lau et al. (2006) used an integrated approach of ANN and GA
for supplier selection, ANN was responsible for benchmarking the potential suppliers
with respect to four evaluating factors and GA was deployed to determine the best
Supplier selection using artificial neural network and genetic algorithm 461
combination of suppliers. A hybrid method using AHP and ANN for supplier selection
was provided by Ariffin et al. (2013), Kumar and Roy (2010) and Lakshmanpriya et al.
(2013) where AHP is used to determine the weights of criteria, and the ANN to select the
best supplier. Bayraktar and Celebi (2008) presented an integration of ANN and DEA
methods for evaluation of suppliers under incomplete information of evaluation criteria.
An analysis on various activation functions of neural network was presented by Jones
et al. (2013). Sigmoid activation function was found to give minimum error for the
number of epochs. Gupta and Sexton (2000) presented a comparison between GA and
back propagation (BP) for training ANN suggesting GA is superior than BP for training
of ANN.
Another artificial intelligence-based models/approach to solve supplier selection
problems are EA such as the GA is very widely used. GA is search and optimisation
algorithm that derive their computational mechanisms from natural selection and natural
adaptation. GA uses mechanisms inspired by biological evolution, such as reproduction,
selection, crossover, mutation. GA has been widely used because it can solve
multi-dimensional, non-differential, non-continuous, and even non-parametrical
problems, GA searches from one population of solutions to another, rather than from
individual to individual, GA only uses objective function information to guide themselves
through solution space and not derivatives, GA are easily transferred to existing
simulations and models. Arsovski et al. (2011) used GA to solve supplier selection
problem. Rungreunganaun and Woarawichai (2013) applied GA for inventory lot sizing
problem with supplier selection, the aim was to calculate the optimal inventory lot sizing
for each supplier and minimise total inventory cost, the problem was formulated as the
mixed integer programming and solved using GA. A multi objective supplier selection
problem has been formulated and solved by Basnet and Weintraub (2009), GA was used
to solve the bi-criteria problem, i.e., minimisation of cost and minimisation of the number
of suppliers. Kai et al. (2012) suggested a new heuristic GA method to solve supplier
selection problem. Sagar and Singh (2012) proposed a multi objective suppliers selection
model based on GA by considering incentive and penalty system.
3 Methodology
As already discussed in the above literature review that their exits number of criterion for
supplier selection and that they also vary from product to product and organisation to
organisation therefore the next step is the selection of supplier selection criteria. Since the
data was to be collected from the automobile organisation, therefore the most dominant
criteria in the particular sector are selected for supplier selection and are: quality, delay
time, unit cost, quantity, and service. The above selected criteria are in accordance with
the discussion held with the executives of the automobile sector.
The next step is the selection of the methodology for supplier selection. Among the
existing methodologies, GA and ANN are integrated together for the MCDM problem.
The reason for using the ANN model to solve supplier selection problem are: ANN
permits solutions to problems where multiple constraints must be satisfied
simultaneously, weights in the ANN can be modified with any EAs/other techniques very
easily, ANN possess the capability to generalise, can predict new outcomes on past
trends, ANN can be easily integrated with other methods, ANN exhibit mapping
capabilities. The reason for using GA in supplier selection process are: GA can solve
462 N. Asthana and M. Gupta
DELAY TIME
U2
VENDOR
UNIT COST SCORES
U3 (OUTPUT)
QUANTITY
U4
SERVICE
U5
The step by step procedure for calculation of supplier score is given below:
1 Calculation of weights of neural network for both input and output layer. The input
layer weights are calculated by pair wise comparison of the criteria’s. The output
layer weights (Wi) are calculated by relative comparisons of suppliers with respect to
particular criteria.
2 Formulation of the objective function, with constraints. An objective function of the
form
Minimise ∑ Wi Xi or Maximise ∑ Wi Xi
subject to W1 + W2 …… Wi = 1; L < X i < U
is formed. Here ‘Xi’ are the criteria’s and ‘L’, ‘U’ are its lower and upper bound.
Supplier selection using artificial neural network and genetic algorithm 463
3 Optimisation of formulated objective function using GA. The optimisation tool box
of MATLAB is used to optimise the function, and find the optimum value of
particular criteria for each supplier.
4 Using the optimised value obtained from GA as an input to the INPUT layer for
calculation of the output of the INPUT layer.
5 Using the output value of the INPUT layer as an input for OUTPUT layer for
calculation of the output of the OUTPUT layer i.e. supplier score.
6 Validating the model with the manager/supervisor’s ranking of suppliers through
industrial visits and discussion with the executives of the organisation.
4 Calculations
Table 1 shows the data has been obtained from the automobile manufacturing company
dealing in manufacturing of both heavy duty and light duty vehicles.
Table 1 Supplier data
Quality is in terms of ‘percentage defectives’, delay time in ‘days’, cost represented here
is per unit cost. G – good, VG – very good, AV – average.
Weights for input value can be found by pair wise comparison of criteria. In this
industry, quality was given preference over other criteria’s, followed by delay time, unit
cost, quantity, and service.
Let as assume that:
• quality is somewhat important than delay time – 3
• quality is more important than unit cost – 5
• quality is much more important than quantity – 7
• quality is very much more important than service – 9.
Based on the pairwise comparison of the criteria as shown in Table 2 and the subsequent
calculation of their weights as shown in Table 3, the value of CR is calculated.
Consistency index (C.I.) = 0.060652.
Random consistency index (R.I.) = 1.12.
Consistency ratio (C.R.) = 0.054153 < 0.1.
These obtained weights are input weights U1, U2, U3, U4, U5 for the input layer of the
neural model.
According to organisational policy:
• Maximum allowable percentage defective is 25%, so total scale is divided from
1% to 25%. Maximum allowable delay time is 8 days, so scale is divided from
0 to 8 days.
• For unit cost the difference between maximum and minimum cost is Rs 1,000 so
total scale is divided from 0–1,000.
• For quantity the difference between maximum and minimum is 300, so total scale is
divided between 0–300.
Table 4 shows the scale of quality, delay time, cost and quantity as per organisational
policy.
Table 4 Scales as per organisational policy
For service, Likert scale is used, very poor – 1, poor – 2, average – 3, good – 4,
very good – 5. If the difference between service of two suppliers is 0 then we scale as 1
similarly for 1 – 2, 2 – 3, 3 – 4, 4 – 5.
Supplier selection using artificial neural network and genetic algorithm 465
Weights (Wi) of the output layer are obtained from the relative comparison of
suppliers for each criteria. Here for the evaluating criteria quality, we compare the
suppliers as shown in Table 5. On comparing (say) S1 and S3 we see that the difference
between the quality (% defective) is ‘10’ so from the scale we denoted it as ‘2’. Similarly
all others suppliers are compared.
Table 5 Relative matrix of suppliers with respect to quality
S1 S2 S3 S4
S1 1 1 2 1
S2 1 1 5 1
S3 1/2 1/5 1 1/2
S4 1 1 2 1
∑ 3.5 3.2 10 3.5
S1 S2 S3 S4 Avg
S1 0.285 0.3125 0.2 0.285 0.2706
S2 0.285 0.3125 0.5 0.285 0.3456
S3 0.143 0.0625 0.1 0.143 0.1121
S4 0.285 0.3125 0.2 0.285 0.2706
Note: Consistency ratio = 0.007675.
These are the weights obtained with respect to quality (% defective). Similarly the
relative weights can be obtained for all the criteria’s and these are represented in the final
weight matrix table as shown in Table 6.
Table 6 Weight matrix of suppliers with respect to all criteria’s
The value of CR for weight matrix of suppliers with respect to all criteria’s are given in
Table 7.
Table 7 CR for weight matrix of suppliers with respect to all criteria’s
Criteria C.R.
Quality 0.007675
Delay time 0.011507
Cost 0.07246
Quantity 0.039745
Service 0.003812
466 N. Asthana and M. Gupta
4.1 Calculations of GA
The industry will try to minimise % defective, delay time, cost and maximise quantity
and service, so the linear objective function of the form ∑WiXi for each criteria is formed
with lower and upper bound defined and then it is optimised using GA. Weights Wi are
calculated above. The lower and upper bound are defined by the industry. For solving the
equation formed using GA MATLAB software is used. The equations formed are:
• function of quality
Minimise f Quality = ∑ Wi Qi
= 0.2706Q1 + 0.3456Q2 + 0.1121Q3 + 0.2706Q4 .
0 < Q1 , Q 2 , Q3 , Q 4 < 25
• function of quantity
Maximise f Quantity = ∑ Wi Qu i
= 0.1357Qu1 + 0.0548Qu 2 + 0.6737Qu 3 + 0.1357Qu 4 .
100 < Qu1 , Qu 2 , Qu 3 , Qu 4 < 1, 000.
• function of service
Maximise fService = ∑ Wi Si
= 0.2270S1 + 0.2270S2 + 0.1224S3 + 0.4229S4 .
1 < S1 , S2 , S3 , S4 < 5.
The above equations are optimised using GA toolbox in MATLAB software. The
algorithms parameter settings are as follows:
• population size = 20
• scaling function = rank
• selection = roulette wheel
• crossover fraction = 0.8
• mutation = adaptive feasible
• crossover function = scattered
Supplier selection using artificial neural network and genetic algorithm 467
4 A bias unit with input value 1 and weight 0.3 is used for both input and output layer.
5 Model validation
The best judgment of the resulting solution can be obtained from the experts of the
system. The model results should be acceptable to the decision maker otherwise the
model may not be adequate for future use. The proposed model was validated with the
manager’s ranking of suppliers. In this industry the decision maker/the manager have
ranked the suppliers according to the number of times they have been given orders after
analysing all the evaluating criteria’s. The proposed model’s ranking of suppliers is in
total agreement to the manager’s ranking as shown in Table 11. This is due to the reason
that the supplier selection criteria were selected in accordance with the discussions with
the executives of the particular automobile industry, the data were from also collected
from the same organisation. Therefore, the proposed model in this paper is best suited to
the automobile sector of the Indian organisations and thus cannot be generalised for all
types of sectors. This result indicates that this model would be helpful to
managers/decision makers of the automobile sector to be consistent in their evaluation of
suppliers.
Table 11 Comparison of supplier’s score
6 Discussion
In this paper, an integrated decision making model for supplier selection problem is
proposed using ANN and GA. The objective in this study is to integrate multi-attribute
decision making models that give grades to suppliers on a set of criteria with the
mathematical programming techniques that model the constraints and an objective
function to select the best supplier. Quality, delay time, unit cost, quantity, service are
used as the evaluating criteria. GA is used to find the optimum function value of the
criteria functions and then ANN is used to find the supplier score. The data used for the
evaluation of supplier is obtained from an automobile industry. Supplier score is the
output of the developed integrated model, based on the output score obtained the supplier
having the minimum score is the best supplier from the all available potential suppliers.
These suppliers are than ranked according to the score. The results obtained from the
integrated decision making model were validated with the decision maker/manager
ranking and are in agreement to the ranking as given by executives of the organisation.
7 Conclusions
This paper presents a study of the supplier selection problem. In this paper an attempt is
made to select the best and optimal supplier based on the evaluating criteria. The
integrated model developed is better in dealing with the complexity associated with the
supplier selection problem. The result of the study not only provide decision maker to
select the best supplier from the available potential suppliers but also rank the suppliers,
so that the decision maker could go for the alternatives.
The proposed model is best suited for the automobile sector and could not be
generalised since the criteria as well as data are collected from the automobile sector.
This counts to the major limitation of this study. As a research for future work this type
of study can be generalised considering some more criteria and feedback from the
executives of the other sector. Another major limitation of this work is that it deals with
only limited number of parameters for supplier selection. Some more parameters like
technical capability, financial position, production facilities and capacity, reliability,
performance history etc can be included in the study to give a better view of the
optimised results which will count to the scope of future research for the work.
Acknowledgements
The authors would like to thank the organisation and all the executives who provided us
the data and their all kinds of support in completing and validating the proposed
project/model. The authors also express their deeply thanks and gratitude to the
anonymous reviewers of the paper who have helped in the great deal to improve the
presentation of this paper.
470 N. Asthana and M. Gupta
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