MODEL DB2427MA 4055
tDlllON
0 NO.
ROOSA
MASTER
2 DATED
INJECTION PUMP
SPECIFICATION
12-2-O
wfLusLWs
c~TMR'L
MoDfL
CUSTOMER PART NO.
NAME & ADDRESS
DNAN amt.
147-0452
fNClNE 423 IDIL WLL LOADWL)Y 2600 lmNKAPoLIs,wLRN.
AWLICATION 2600 - 2600 RPM GOV. REGULAf(ON B-1o% ISSUED BY J. McMahon
MOTE: ALL SPEEDS AfE IN ENDINE fP)Y UNLESS OTII~~WISE NOTES R
‘ .NS PUMP
TEST STAND CRfSS PSI
--
I. INJECTION LINES.. . . . IItSDIZ NOzuEsl.D93”I.D. BY 20”LONG
8. SET PRESSURE. . . . . . . e 75-05 -
lBKR)(sDS338 HOLDER L A6 0.5 - PLATF,I.O93”[Link] 25-L= 9. SETR-R . . . . . . . . . . .
? TEST 011lEMPERATURE. . . . . . . . .I IO-1 15’ F.
I 10. CHECKPDINT
3. NOZZLE OPENING PRESSURF . . . . . . II+SDIZ YOuLEst 2500 PSI
lBKB%XDS33B HOLDER l AB 0.5 m PLATE1 17oOPSI Ii' CHECK
12. ar~oRdursCREW~~~~~~
SHUTOFF (WOT). .. 266;I '7-y. /z;. EL\CTRICLL
4. CALIBRATING 011 (S.B. 201) [Link] IDLE (WOT). ...-. ..
PUMP OPERATING SPEED. . . . . . . .!&?. . . . . . . . ENGINE SPEED
ENGINE FUEL CONSUMPTION.. . . . . . . . . . . . . . .
PUMP ACCESSORIES
1. Delivery Valve 5. Certified Shimnt
z. Speed Advance ,B. MN CRANK SPEED DEL.. . . 10 MIN.
3 Electric Shut-off (12V.E.T.P.) --
A Push-pull Trilaer
mf: Return
__I to be 250-475cchin.
011 at Rated RPM
PUMP SEHINGSI t . ..lYEMS APPLY 10 SENlCE ONLY 1 I9 NAME PLATE. .?+?‘. . . VIEWING MANS PUMP END
10 TIMED.. . . . . .!%!? . . VIEWING TRANS PUMP END
1. ROLLER 70 ROLLER DIMENSION _ . . 1.973 f .oD15”
2. GOVERNOR LINKAGE GAP . . . . . . . . 11. TIMED10 . . . . . .C#! For Beg. of Injection.
.12S” TO . 165”
22 GOVERNOR CONTROL COVER TO BE STAMPED 12 VOLTS
(USE KIT NO. 23093 SB95/XLB62)
23 TIMED 10 THIS CYLINDER (FROM 1. PUMP END) .-..-_. @
13 OPERATE PUMP AT loo0 RPM WOT (WIDE OPEN THROTTLE)
FOR IO MINUTES 10 BRING TO OPERATING TEMPERATURE AND 24 SPECIAL NOTES,
CLEAR AIR FROM SYSTEM. a. Torque all fasteners per XL-784 or S.B.106
1 CHECK FOR MINIMUM 18” WG TRANSFER PUMP LIFT Al ~(00 RPM b. Pump teated with fittfng
to be No. 22109 installed.
5 ADJUST TRANSFER PUMP PRESSURE (WOT) NOTE. 5~0.5 c. Electric Shut-off to be set per SB 108.
PSI SUPPLY PRESSURE REOUIRED Al PUMP INLET. d. Do not stamp RPII on Name Plate.
16 CHECK FOR MINIMUM CRANKING SPEED DELIVERY (SEE STEP 18) e. Hinhdle Re-set:
7 AUTO ADVANCE SPEED RESPON>lVE -FULL LOAD HIGH IDLE
o. ADVANCE MOVEMENT 6” -0 +I0
2400 2640
RPM IISC12 1 UOcv;MMfll, I RPM S.b.[. 2600 2860
b 1900 5” 2000 f. pump to be AI&TIRED prior to shipment.
‘ 2600 ’ 3.75% 0.5O 2603
*
i '.75"t
SET O. I
- NOlt PUMP MOUNTING tiD~zD!i?& PUMP ROlATlON CLOCWISE
I 25 SEALINGWIRES PARTNO 10408, . 2 . REO REf lOXL545ORSB 134R:
OIWU TO SEAL HIGH 6 LOU IDLE SCREUS
DESCRIPTION
iz ,MT --‘/
DESCRIPTION
IEQ.
- EQ.
-
1 :ONNECTOR ASSY., return llinf
SCREv!,cover hold-down 2 1 [Link] hold-down
LOCRYASHER,cover sctew 3
1 )W, returo lfne connector
3 YASHER, cover hold-down EC?.
1 COVER.*overnor control
CASKEI. lovernor cover 1 1 SCREI.'[Link] or
SEAL, pilot tube 23367 21661 thro 21665
SEAL, drive shaft : 10453 2 SCREU. head locking
SRAFI, drive 1 23364
WT. drive shaft 1 23365 11611 1 CAp. torque 8crw
13807 1 NW, torque .crCV
12040 .l SEAL, torque 8crw
14675 1 SCREW. torque
21521 1 WASHER. thrust
SCRRI, name plate 2 10401
PLATE, name 1 10394
C)SKET, timinglilw Cover
1044: 1 RING, ahaft retaining
1 2310.9
SCREW, line
timing EOVet 2 21194 2152; 1 WASHER. spring
COVER, timing lioe 1 23107 23408 1 HOuSINc ASSmBLY
-
IUm AND ROIOR GROW
23368 1 LFID. RUD 6 ROTORASSPIB:LY*
11046 2 PLUNGER, rotor (besic)
.
Use 11047 thru llO50(Stendsrd)
or 11052 thru 11055(Dvereiee)
B!OlLER. cam as indicated on rotor SBbOR
WOE, cam roller
11438 1 SCREW,hydraulic head plug
Ls
CAPIRING 23360
I--f 12216 [Link] head plu$
20727 t CONNECTOR,fuel line
pzrm
SEAL, hydraulic head 11304 ,f \ 21207 1 SCRE![Link] plate
SPRING, leaf 23181 21283 1 PLATE, locking
SCREW'.leaf l prfng adj. 11175 13550 WASHER,locking plate
13827 1' VALVE, dellvery SB143R
SPRING. delivery valve or 33820 (Oversize) aa Req'd*
!jTOP, delivery valve 16440' SCREW,delivery Valve
13837 1
l INDENTEDITEMS INCLDDBD
“1
r ,.” #lo
I
h_
e TRANSFER PlJW CROW --
20530 1 LE [Link]
- 21232 LLNE& trwfct Pmp
BUL, truvfcr p-p 0526 20511 1 BLADE, trans. prtmp (Basic)
01 20512 as required
20528 . g1 NC, liner locating
f-. SPRING, [Link]. pq blade I
5699 21200 clnATOR AsSY..[Link]
WlLlJIN 9837
1 SPRING. ra8ulating
S&Al,, inlet filter CICCII
‘ 1 PLATE, ttmu. p*p presr.
IISTOh‘, regulating ;::52
PLUG AsSY., end plate Adjust 1 5228
RING, l ereen retainer L 0529 1 CA
P, transfer pump
end
SCREEii, inlet filter 0527
r-
lSPRING, 6ovcrnorcontrol 1 1 RETAINER, rpring
1 SPRING, idling
AM, governor 1 1 GUIDE, idling spring
SHAFT. go”. arm pivot I 1 AM ASSY., metering valve
SEAL. pivot shaft 2 1 UASHER. guide stud
>
!JJIT, pit101knafr rerainiw 1 STUD, guide
1 SHIM, metering valve
I VALVE, metering
SLEEVE, @vernor thrust 1 21,312 or 22250 Hef. to S.B. X16
,r 14 483 1 SPRING. metering valve
L’EIGHT. RovernOr 5 18 289
1 RETAINER ASSY., gov. veight
UASHER. #CO”. thrust sleeve 1 11 620 1 RETAINER. gov. veight
RIXG. gov. cage retaining 1 12 285 ____ 1 HUB ASSmLY. gov. weight
2293 1 RING, flexible ret.
- -
1 REIAINER,, throttle level rpr.
I s CR,%, throttle lever 8priW
XL?, low idle adj . screw 1 1 2174
1 s;FRING. throttle lever
stwi, low idle adjusting 1 1 2972
1 L,EVER AS%., throttle
LEVER. throttle shaft 1 I .2221
CLIP. shaft retaining 1 1 2253
! 1 Sl“REU. high idle
SEAL, throttle shaft 2 1 1438 4 NIVI. high idle screv
WASHER, throttle shaft #enI 2 1 4406 , : . siKMT ASSEKBLY, throttle
! 81DOK ASSMBLY. go”. linkage
- SHAFT, shut-off 1 3’t279 1 SCREU, gov. link. hook l dj.
:
, 1 UASHER, gov. link. book ad
HOOK, governor 1inWe
; : LINK WSY., gov. link l dj.
I PRINC. SOV~O~ linkw
-
1161 1 1 cMAP. dvance l df . WXCY
SEAL, adv. ad;. .crew 1 1 2040 1380 7 1 bNT, trinwner acrew
2172 1 1 IiCREU, advance adjolting
2179 3 1 Ilug,
‘ piston hole power
1763 5 1 I IINC, adv. spring retaining
WASHER, advance spring 1 1 7634 18959‘ 1 !ZPRING. advance trier
1896 7 1 1IING, advance povcr piston
l PISTOR , power 1 21792 1575 0 1 !SEAL, adv. piston ring,
UASHEA, slide 2 12622
PISTOK, spring 1 212515, ’
1150 7 2 !EUL, head lot. acrev
SPRING, advance 1 I .2682, .
2223I9 1 !KXE!J MSY., heed locclcing
SEAL, piston hole plug 2 12764 154: LB 1 SC~EIJ cam advance
SEAL, piston hole plug 2 20113
‘ 1
1276 16 1 !SW, adv, screw hole plug
PLUG, piston hole (Spring 1 1.2640/ * 157: 39 1 :PLUG. adv. (~crev hole
-
[Link] Grounding Strap
on LEFT Side Vievlng
60 2 m, t,?l%iNl COIltaCt
frww,. Pump per XL-683
01 1 WASHER, tcmitul CODtSCt
51 1 STRAP, terminal growding
49 1 LOCKUASHER, rem. COntaCt
[Link] scx’eb’ 1 18.49:3
19 2 NUT, [Link] CootACt
UASHER. terminal COntaCt 2 1850.1
00 2 WASHER, CermiMl 1Mulatirrg
1 2180 5 06 1 SOLENOIDm L AM A.5sy.
SOLENOID [Link]’lE b AM ASSW
- -
-
yOR ENGINEERING USE ONLY
FOR SERVl~ LISE ONLY EDITION
DATE CHG. NO.
APPLICABLE SERVICE ASSEHBLIES
10x81 1
CASKET )[IT 21921 u-2-81 1444L 2
PILOT TUBE REpLAm 23302
SOLENOID AND FWKE ASS=LY KIT I::%
TWTTLE SW BUSHINGBEPLACMEt?I
