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DFM Report: CNC Machine Industry Visit

Three mechanical engineering students visited Micro-CNC Precision Tech on June 2nd, 2022 to learn about industrial practices. The design engineer explained the process of part drawing, 3D modeling, pattern making, and machining. Students observed lathe and CNC machining operations and were briefed on career opportunities. The production manager discussed the company's products, 20-25 employees, establishment in 2015, and annual turnover of 70 lakhs. Students gained an understanding of lathe and CNC machine processes used in manufacturing.
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0% found this document useful (0 votes)
125 views8 pages

DFM Report: CNC Machine Industry Visit

Three mechanical engineering students visited Micro-CNC Precision Tech on June 2nd, 2022 to learn about industrial practices. The design engineer explained the process of part drawing, 3D modeling, pattern making, and machining. Students observed lathe and CNC machining operations and were briefed on career opportunities. The production manager discussed the company's products, 20-25 employees, establishment in 2015, and annual turnover of 70 lakhs. Students gained an understanding of lathe and CNC machine processes used in manufacturing.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

NAME OF THE STUDENTS BALAGURU B A 2004010

GOKUL S 2004021
KISHORE N 2004032
DEPARTMENT MECHANICAL ENGINEERING

YEAR 2ND

INDUSTRY NAME MICRO-CNC PRECISION TECH

DATE OF VISIT 02/06/2022


OBJECTIVE OF THE VISIT
To read industrial part drawings, study on products assembly
and to gain knowledge on industrial practices.

BRIEF INFORMATION ON THE VISIT


Visit was mainly focused on to understand the procedure
involved in industrial practices and product assembly. The design
engineer explained about the process involved in part drawing, 3d
modelling, pattern making, and different machining processes. He
also gave us a demo in creating a 3D model using 2D diagram and
shown the patterns made using 3D model. We were also allowed to
watch the machining process performed by the LATHE and CNC
machines. The operation performed by the CNC machines was
monitored Master Cam software. The production manager of the
industry gave us the brief explanation on job opportunities in this
designing field.
PRODUCTS OF MICRO CNC PRECISION TECH:
COMPANY NAME MICRO CNC PRECISION TECH
NATURE OF BUSINESS MANUFACTURER
PRODUCTION MANAGER [Link]
TOTAL NUMBER OF EMPLOYEES 20-25PEOPLE
YEAR OF ESTABLISHMENT 2015
ANNUAL TURNOVER RS.70lakhs
DEPARTMENTS:
LATHE SECTION:
The Staff explained the working of lathe and the operations performed
such as facing ,knurling, turning,chamfering,thread cutting,grooving filing and
tapping.
CNC SECTIONS:
The Staff Explained about the CNC VMC processes like turning, taper turning,
profiling and external grooving, cutting, drilling, tapping, countersinking, chamfering,
carving, and engraving.
DRAWINGS USED IN THE COMPANY:
OUTCOME FROM THE INDUSTRY
 We understood the processes involved in creating a 3D model
from 2D diagram.
 We came to know about the latest technologies involved in the
machining process and the working of the CNC machines.
 We understood the working of lathe and CNC machine and its
process of manufacturing.

Common questions

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The design engineer and the production manager at Micro-CNC Precision Tech provided insights into the job opportunities available in the mechanical design field. The discussions highlighted the demand for skills in 3D modeling, CNC operations, and the ability to transition from 2D to 3D representations. These insights were valuable for the students to understand the skill sets necessary for career progression in the design and manufacturing industry .

Patterns in the 3D modeling process are crucial as they serve as templates for actual production, ensuring accuracy and precision in manufacturing. At Micro-CNC Precision Tech, the patterns created from 3D models facilitate various machining processes like carving and engraving, showcasing the seamless integration of design and manufacturing practices crucial for quality and efficiency .

Exposure to the latest technologies in machining and design at Micro-CNC Precision Tech prepared students by equipping them with practical skills in 3D modeling and CNC processes, which are highly sought after in modern engineering roles. Understanding these technologies fosters adaptability, critical thinking, and readiness for future advancements in the mechanical engineering field .

Master CAM software enhances CNC operations at Micro-CNC Precision Tech by enabling precise control and programming of the machinery involved in tasks such as turning, taper turning, and profiling. During the visit, students observed that the software allowed for detailed monitoring and adjustment of CNC machine operations, contributing to efficient and accurate production processes .

The students' understanding of lathe and CNC machine operations was enhanced by observing practical demonstrations of various processes, such as facing, knurling, turning, and grooving on lathe machines, as well as turning and external grooving on CNC machines. This hands-on experience provided valuable insights into the technical and operational dynamics of these machines, fostering a deeper understanding of their roles in manufacturing .

The visit emphasized understanding the procedures involved in part drawing, 3D modeling, pattern making, and the machining processes executed by LATHE and CNC machines. Students gained insights into the modern industrial practices required for efficient product assembly and the technological requirements of CNC operations, including turning and carving processes .

The transformation process of a 2D industrial drawing into a 3D model at Micro-CNC Precision Tech involves part drawing, 3D modeling, and pattern making. During the visit, the design engineer demonstrated creating a 3D model using a 2D diagram and showed the patterns made from the 3D model. This process highlights the conversion of detailed 2D sketches into comprehensive 3D models, providing practical insights into modern engineering practices .

Small manufacturers like Micro-CNC Precision Tech face challenges such as limited resources, smaller workforce, and possibly less market reach, impacting scalability and turnover. However, advantages include flexibility in operations, closer customer relations, and the ability to quickly adapt to new technologies such as CNC, which can sustain and possibly grow turnover to RS.70 lakhs through efficient production and niche market focus .

Modern machining technologies, like CNC and VMC observed at Micro-CNC Precision Tech, redefine traditional manufacturing by enabling high precision and complexity in tasks, expanding capabilities from simple turning to advanced operations like countersinking and taper turning. These technologies streamline processes, reduce human error, and enhance productivity, pushing traditional boundaries towards a highly automated future .

The size of Micro-CNC Precision Tech, with 20-25 employees, allows for a more personalized learning experience during industrial visits. Smaller companies can often provide more direct interaction with machinery and staff, enabling students to gain comprehensive insights into processes such as 3D modeling and CNC machining, which may be less accessible in larger, more compartmentalized organizations .

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