Part number 139976-01

Revision C, January 2002

330450
HIGH
TEMPERATURE
ACCELEROMETER
SYSTEM

User Guide
330450 High Temperature Accelerometer System

Copyright Copyright © 1998 - 2002 Bently Nevada Corporation

All Rights Reserved.

The information contained in this document is subject to

change without notice.

Trademarks The following are trademarks of Bently Nevada Corporation in

the United States and other countries:

Actionable InformationSM, Actionable Information to the Right

People at the Right TimeSM, ADRE, Because Better
Machines Start With Better BearingsSM, Because the Right
Results Require the Right KnowledgeSM, Because You
Depend on Your MachinerySM, Bently ALIGN™, Bently
BALANCE™, Bently DOCUVIEW™, Bently LUBE™, Bently
PERFORMANCE™, Bently Nevada, CableLoc™,
ClickLoc™, Data Manager, Decision SupportSM, DemoNet™,
Dynamic Data Manager, Dynamic Transmitor™, Engineer
Assist™, FieldMonitor™, flexiTIM™, flexiTAM™, FluidLoc,
Helping You Protect and Manage All Your Machinery,
HydroVU™, Key ∅, Keyphasor, Machine Condition
Manager™ 2000, MachineLibrary™, Machine Manager™,
MicroPROX, Move Data, Not People, Move Information,
Not Data™, NSV™, Preformalign™, Prime Spike™,
PROXPAC, Proximitor, REBAM, SE™, Seismoprobe,
ServoFluid™, Smart Monitor, Snapshot™, System 1™,
System Extender™, TDXnet™, TDIXconnX™,
Tecknowledgy™, TipLoc™, TorXimitor, Transient Data
Manager, Trendmaster, TrimLoc™, VAM™, Velomitor,
XLerometer™

The Bently Nevada Corporation Orbit Design, Bently Balance

and Design, System 1 Enabled and Design, and M-Squared
and Design are all trademarks or registered marks of Bently
Nevada Corporation in the United States and other countries.

Contacting The following ways of contacting Bently Nevada Corporation

Bently Nevada are provided for those times when you cannot contact your
local Bently Nevada representative:

Mailing Address 1631 Bently Parkway South

Minden, NV 89423
USA
Telephone 1 775 782 3611
1 800 227 5514
Fax 1 775 782 9259
Internet [Link]

ii
 Contents
Section 1 — Operating Information.................................................1-1
Application .................................................................................................................... 1-1
Principle of Operation.................................................................................................... 1-2
Section 2 — Installation....................................................................2-1
Receiving Inspection ..................................................................................................... 2-1
Installing the 330450 ..................................................................................................... 2-1
Positioning the Sensor............................................................................................... 2-1
Mounting.................................................................................................................... 2-1
Grounding ..................................................................................................................... 2-5
Installing Interconnect Cable ......................................................................................... 2-5
Routing Cable............................................................................................................ 2-5
Routing Conduit......................................................................................................... 2-5
Routing Armored Cable ............................................................................................. 2-5
Sealing the Interconnect Cable.................................................................................. 2-6
Power and Signal Connections ..................................................................................... 2-6
External Power Supply .............................................................................................. 2-7
Section 3 — Maintenance.................................................................3-1
Performance Test Procedure ........................................................................................ 3-1
Polarity Test Procedure................................................................................................. 3-2
Section 4 — Field Testing and Troubleshooting............................4-1
Bently Nevada Monitor OK LED is off ........................................................................... 4-1
Signals not Related to Machine Vibration ..................................................................... 4-2
Section 5 — Specifications ..............................................................5-1
330450 .......................................................................................................................... 5-1
Electrical .................................................................................................................... 5-1
Environmental............................................................................................................ 5-2
Mechanical ................................................................................................................ 5-2
Mechanical Outline........................................................................................................ 5-3
Approvals ...................................................................................................................... 5-4
Section 6 — Operating Specifications ............................................6-1
Operating Range (Metric).............................................................................................. 6-1
Operating Range (English)............................................................................................ 6-2
Frequency Response .................................................................................................... 6-3
Phase Response........................................................................................................... 6-4
Section 7 — Cables and Installation Accessories .........................7-1
330450 Ordering Options.............................................................................................. 7-1
Mounting Accessories ................................................................................................... 7-5

iii
330450 High Temperature Accelerometer System

iv
 Operating Information

Section 1 — Operating Information

Application
Accelerometers measure machinery casing vibration. They are typically used on
machines where the use of eddy current proximity transducers is not practical.

Application Advisory
If housing measurements are being made for overall protection of
the machine, thought should be given to the usefulness of the
measurement for each application. Most common machine
malfunctions (imbalance, misalignment, etc.) originate at the rotor
and cause an increase (or at least a change) in rotor vibration. In
order for any housing measurement alone to be effective for overall
machine protection, a significant amount of rotor vibration must be
faithfully transmitted to the bearing housing or machine casing, or
more specifically, to the mounting location of the transducer.

In addition, care should be exercised in the physical installation of

the transducer. Improper installation can result in a degradation of
the transducer's performance, and/or the generation of signals which
do not represent actual machine vibration.

Upon request, Bently Nevada can provide engineering services to

determine the appropriateness of housing measurements for the
machine in question and/or to provide installation assistance.

1-1
330450 High Temperature Accelerometer System

Principle of Operation

Figure 1-1: 330450 Accelerometer

The 330450 consists of three main components: a sensor head, an integral cable,
and an electronics assembly (see Figure 1-1). The sensor head consists of a
piezoelectric ceramic stack that is pre-stressed between the base of the transducer
and a reference mass. When subjected to machinery vibration, this mass/spring
system exerts a force on the piezoelectric ceramic that generates a signal
proportional that force. This signal is then sent to the electronics via the integral
cable. The integral cable consists of a hardline cable, which is permanently installed
between the sensor head and the electronics. When the signal reaches the
electronics, it is converted to a voltage signal, amplified and filtered to produce a low-
noise output signal proportional to acceleration. Segregation of the electronics and
sensor head allows placement of the sensor head in high temperature environments
that cannot be tolerated by the electronics.

Application Advisory
A piezoelectric accelerometer subjected to a sudden mechanical
impulse or a large, fast temperature gradient may generate low
frequency signals that do not represent actual machinery vibration.
This signal could trip alert and/or danger relays. Double integration
of the output signal to displacement further magnifies these low
frequency signals. For this reason, it is not recommended that the
output of the 330450 be double integrated to displacement.

The 330450 is designed to monitor vibration frequencies ranging from 15 Hz to 10

kHz (900 cpm to 600,000 cpm). The scale factor is 10.2 mV/(m/s2) (100 mV/g) and
can measure a peak acceleration level up to 784 m/s2 (80 g). See Section 5 for more
details on the sensor’s operating range.

1-2
 Operating Information

The 330450 is a three-wire sensor which requires an external power supply (see Figure 1-
2). The sensor’s internal circuitry automatically sets the DC output bias when supplied with
a voltage in the range of -15 to -30 Vdc. However, the sensor will accurately measure the
specified peak acceleration range only when supplied with a voltage of -24 to -30 Vdc.

It is recommended that the sensor always be supplied with a voltage of -24 to -30 Vdc.

The DC bias and AC signal appears between pins "A" and "C". Compatible Bently Nevada
monitoring systems can power the 330450 without additional external circuitry.

Figure 1-2: 330450 Block Diagram

1-3
330450 High Temperature Accelerometer System

1-4
 Installation

Section 2 — Installation
This section describes how to mount the sensor head and electronics and
presents guidelines for connecting and routing the integral cable and the
interconnect cable.

Receiving Inspection
The 330450 transducer consists of a sensing head, an integral cable, and
electronics. Mounting hardware such as transducer bolts, weatherproof
housings, and interconnect cables must be purchased separately. Section 7
describes these accessories and explains how to order them.
Inspect the components of the order upon receipt for any damage that may
have occurred during shipping. Keep all shipping forms and invoices. If any
shipping damage is apparent, file a claim with the carrier and submit a copy to
Bently Nevada Corporation. Include all model numbers and serial numbers with
the claim. We will either repair or replace damaged parts according to the terms
and conditions of the sale.
The 330450 is shipped in a foam-filled package and the connector is protected
with a plastic cap. The 330450 is a sensitive instrument and these precautions
help to prevent damage during shipping.

Installing the 330450

Positioning the Sensor
For optimum performance and accurate measurements, place the 330450 at a
location on the machine casing that will allow it to most accurately measure the
vibration originating at the rotor. Proper placement often depends on the
application. Bently Nevada offers engineering services, which can help you find
the optimum sensor location for your application.

Mounting
To install the 330450 accelerometer:

Table 2-1: Operating Temperature Range

Operating Temperature Range

System Component
°C °F

Sensor Head -55 to 300 -67 to 572

Integral Cable -55 to 400 -67 to 752

Electronics Assembly -55 to 121 -67 to 250

2-1
330450 High Temperature Accelerometer System

Step 1- Verify that the

ambient and surface
temperatures of the installation
location are within the
temperature rating of the
sensor as shown in Table 2-1.

Step 2- Verify that the

mounting site is flat, clean and
dry. The transducer requires a
flat area that is 38.1 X 38.1 mm
(1.5 X 1.5 in) for mounting. For
best results, the mounting
surface should have a
roughness of no more than
0.813 µm (32 µin) RMS and a
flatness of at least 25.4 µm
(0.001 in) TIR (see Figure 2-1).

Figure 2-1: Mounting Surface Preparation

Step 3- Drill and tap holes in
the mounting surface as
required by the mounting bolts.
Figure 2-1 gives the locations
for the mounting bolt holes as
required by the transducer.
The sensitive axis of the
transducer (see Figure 2-2)
must be parallel to the axis of
the desired measurement.

Step 4- Place the transducer

on the mounting surface and
torque each mounting bolt
equally to avoid deforming the
transducer base. The
maximum diameter of the bolt
head that can be used with the
transducer is 6.35 mm (0.250
in). The mounting holes will
accept either an M3 or #6
screw.
Figure 2-2: Mounting the Transducer

2-2
 Installation

Step 5- Route the integral cable away from any points that may exceed its
operating temperature. Avoid twisting, kinking, or straining the integral cable.
Avoid any points where abrasion could damage the integral cable. The
minimum bend radius of the integral cable is 6.35 mm (0.25 in). Secure the
integral cable at 0.5 m (1.5 ft) intervals to prevent excessive movement. The tie
down closest to the sensing head should not be more than 0.15 m (6 in) away
from the head and should be attached to the same surface that the head is
mounted (see Figure 2-3).
Step 6- Mount the electronics at a location within the specified temperature
range (see Table 2-1). Choose a location that facilitates the mounting of the
electronics package and provides mechanical isolation from vibration (see
Figure 2-4). Avoid exceeding the minimum bend radius of the integral cable
when mounting the electronics package. The tie down closest to the electronics
end of the sensor should not be more than 0.15 m (6 in) away from the
electronics package and should be attached to the same surface that the
electronics package is mounted (see Figure 2-3).

Figure 2-3: Integral Cable Tie Down

2-3
330450 High Temperature Accelerometer System

Figure 2-4: Electronics Assembly Installation

2-4
 Installation

Grounding
It is imperative that the case of the accelerometer (that is the sensor head,
electronics assembly, or hardline) be grounded; otherwise, the unit will be very
susceptible to extraneous electrical noise. The potential between machine
ground and signal ground should be less than 0.5 V. In addition, the resistance
between earth ground and the accelerometer case should be less than 1 Ω.

Installing Interconnect Cable

The interconnect cable must be purchased separately. Section 7 describes the
interconnect cables and explains how to order them.

Routing Cable
When installing the interconnect cable, route it away from the moving
components of the machine and avoid sharp corners. To minimize noise, avoid
routing cables near or in the same conduit, raceway, or cable tray with power
lines. Prevent the cable from bending sharply, twisting, kinking, knotting, or
being unduly strained. To prevent physical damage, route the cable through
conduit. If the cable must be routed inside lubrication oil lines, be sure it will not
be subjected to temperatures exceeding its specified operating range.

Routing Conduit
To route cable through conduit, connect one end of the conduit to the protective
enclosure or other structure in which the monitor is mounted. Connect the other
end of the conduit rigidly to a structure near the 330450. Before pulling cable
through conduit, protect the connector by wrapping it with tape or a similar
covering. Be sure that the cable does not rub against rough or sharp surfaces.

Routing Armored Cable

If the cable is not routed inside conduit, use armored cable and secure it to
supporting surfaces with clips or similar devices. Route the cable through
protected areas to reduce the chance of damage. Connect one end of the
armor directly to the enclosure or other structure in which the monitor is
mounted. Connect the other end of the armor rigidly to a structure near the
electronics. The recommended minimum bend radius for armored cable is 38.1
mm (1.5 in).

2-5
330450 High Temperature Accelerometer System

Sealing the Interconnect Cable

Application Alert
When conduit is routed through hazardous areas,
the ends of the conduit must be sealed to prevent
hazardous gases from escaping into non-
hazardous areas. Consult local authorities for
approved sealing methods in hazardous areas.

Table 2-2 describes the strategies that should be used to seal conduit in
non-hazardous areas and the differential pressures at which they apply. Bently
Nevada cable seals protect against splash and abrasion, but they do not protect
against immersion. Contact Bently Nevada if greater protection is required.

Table 2-2: Conduit Sealing Techniques for Non-Hazardous Areas

Differential Pressure Seal Type

ZY5 cable seal similar to Bently

Less than one atmosphere Nevada P/N 10076-01 for unarmored
cable

Greater than one atmosphere Special interconnecting cable

(Contact Bently Nevada for details)

Power and Signal Connections

Bently Nevada Corporation supplies interconnect cables with terminal lugs and
a 3-socket mating connector for the 330450 accelerometer. Interconnect cables
are sold separately (see Section 5).
At the accelerometer end, tighten the 3-socket mating connector to the
accelerometer MIL-C-5015 connector.

Note: The wiring instructions assume that the interconnect cable is the
standard Bently Nevada cable part number 16925.

2-6
 Installation

External Power Supply

Before connecting the accelerometer, turn on the power supply and adjust the
voltage to -24 Vdc to -30 Vdc. Set the current limit of the power supply (see
Application Alert) to be less than or equal to 15 mA. Turn the supply off. Using
the 16925 interconnect cable, connect the “B” lead to the “-“ terminal of the
power supply and the “C” lead to the “+” terminal of the power supply. The “A”
lead of the cable is the output of the accelerometer. Turn the power supply on,
verify the voltage and current limit settings and measure the dc voltage of lead
“A” with respect to lead “C”. The voltage should be -12.00 ± 0.25 Vdc. If it is
not, turn off the power supply immediately and check to see that the transducer
is connected properly. The terminal connection diagram of the external power
supply appears in Figure 2-5.

Application Alert
When connecting the accelerometer to an external
power supply, the current supply to the
accelerometer should be limited to 15 mA. If the
accelerometer is improperly connected and the
current supply is not limited sufficiently, then the
unit could be permanently damaged.

2-7
330450 High Temperature Accelerometer System

Figure 2-5: External Power Supply Connection Diagram

2-8
 Maintenance

Section 3 — Maintenance
This section describes how to check the performance of the 330450. If the
equipment listed in the procedure below is not available, contact the nearest
Bently Nevada Corporation field office or return the transducer to the factory for
testing.

Performance Test Procedure

Step 1- Mount the 330450 on a calibrated shake table.
Step 2- Support the integral cable of the 330450 to prevent the armature of
the shaker from rubbing against the stationary part of the shake table. If the
armature does rub against the stationary portion of the shake table, the output
will be distorted.
Step 3- Connect the accelerometer to a power supply as described on pg. 2-
7. Make sure that the case of the 330450 is grounded to signal common.
Step 4- Connect the voltmeter between pin A and pin C.
Step 5- Shake the accelerometer at 100 Hz with a known acceleration level.
Step 6- Verify the accelerometer provides an output voltage corresponding to
a scale factor of 100 mV/g ±5%.

3-1
330450 High Temperature Accelerometer System

Polarity Test Procedure

Use this test to verify the proper polarity response. Improper polarity will
adversely affect the use of the 330450 for machinery diagnostics.
Step 1- Connect the 330450 as shown in Figure 2-5.
Step 2- Set the time base on the oscilloscope to 20 milliseconds/division.
Step 3- Hold the transducer in hand and tap the bottom. Observe that the
waveform on the oscilloscope first goes positive as shown in Figure 3-1. If the
waveform goes negative first, contact the nearest Bently Nevada office for
assistance.

Display Goes
Positive First

Time

Figure 3-1: Polarity Check Oscilloscope Display

3-2
 Field Testing and Troubleshooting

Section 4 — Field Testing and

Troubleshooting
Use the following procedures to test an installed 330450 and isolate a suspected
malfunction. The 330450 is a hermetically sealed unit with no adjustments or field
repairable components. If you determine that the 330450 is not functioning properly,
contact the nearest Bently Nevada office for assistance.
When the 330450 is used with a Bently Nevada monitoring system, a sensor fault is
indicated when the monitor's OK LED goes OFF. A fault may be due to a sensor
malfunction or a malfunction in the field wiring. Before troubleshooting a suspected
problem, check that the sensor has been correctly installed and that all connections are
secured and in the proper locations. If the sensor is properly installed, use the
following steps to help identify the problem.

Bently Nevada Monitor OK LED is off

Monitor Power is off.
Check that the monitor power supply is plugged in and power is on.
Interconnect cable is disconnected, connected loosely, or connected to the wrong
monitor.
Verify that the sensor is connected to the correct monitor and to the correct monitor
terminals. Check that the terminal screws are tight.
Sensor is open or shorted
Disconnect the interconnect cable from the monitor or power supply. Measure the
resistance across sensor terminals "A-C" and “B-C.” The resistance should be between
4 MΩ to 6 MΩ and 800 kΩ to 1.2 MΩ, respectively. The polarity of the ohm-meter
should not have a significant effect on the resistance reading.
Interconnect cable is damaged: Shorted
Visually inspect the interconnect cable for apparent damage. Disconnect the
interconnect cable at both ends and measure the resistance between each of the three
conductors and between each conductor and the shield of the interconnect cable. If
the signal is intermittent or the cable is shorted, replace the cable.
Interconnect cable is damaged: Open
Disconnect the interconnect cable at both ends. Short two of the three conductors of
the cable at one end and measure their resistance at the other end. If the cable is
open circuited, replace the cable. Then short the remaining, untested conductor with
one of the other tested conductors and measure their resistance at the other end. If
the cable is open circuited, replace the cable.
Cable conductors are switched
With the sensor and interconnect cable connected, measure the DC voltage of terminal
"A" referenced to terminal "C" at the monitor. The voltage should be -12.00 ± 0.25 Vdc.
If it is not, check to see that the sensor is properly connected.

4-1
330450 High Temperature Accelerometer System

Signals not Related to Machine Vibration

Sensor signal is not isolated, is shorted to the case, or has noise coupled
to the signal.
Remove the interconnect cable from the sensor and measure the resistance
between each sensor pin and the case of the 330450. If the resistance is not
40 MΩ or greater, replace the sensor.
Loose or dirty connection at the sensor
Remove the interconnect cable from the sensor. Clean the connector and
check for frayed or broken insulation on the interconnect cable. Clean the
connector on the sensor. Reattach the interconnect cable to the sensor making
sure that the connection is tight and dry.

Loose connection at the monitor

Check the connections at the back of the monitor. Retighten if necessary.

Sensor’s case is improperly grounded

It is imperative that the case of the accelerometer is grounded; otherwise, the
unit will be very susceptible to extraneous electrical noise. Ideally, the machine
ground and signal common should be at the same voltage potential. To check
for this, remove the interconnect cable from the sensor. The interconnect cable
still needs to be connected to the monitor (or power supply). Then, with an AC
voltmeter, measure the voltage between socket “C” of the interconnect cable’s
connector and the sensor case. This voltage should be less than 0.5 V. In
addition, using an ohmmeter, check that the resistance between earth ground
and the accelerometer case is less than 1 ohm. A higher voltage or resistance
is a possible indication of a grounding problem external to the monitor and
sensor. This problem must be corrected in order for the sensor to operate
properly.

4-2
 Specifications

Section 5 — Specifications

330450
Parameters are specified at 25°C (77°C) unless otherwise indicated.
Note: Operation outside the specified limits will result in false readings, loss of
machine monitoring, or possible damage to the transducer.

Electrical

Sensitivity 10.2mV/(m/s2) (100 mV/g) ± 5% at 100 Hz

Frequency Response ± 5% from 40 Hz to 4 kHz

± 3.0 dB from 15 Hz to 10 kHz
(deviations are from measured sensitivity at
100 Hz)
Acceleration Range 80 g pk maximum

Transverse Sensitivity Less than 5% of axial sensitivity

Amplitude Linearity ± 2% to 80 g pk (above the noise floor)

Mounted Resonance 15 kHz minimum

Frequency

Polarity Pin A will go positive with respect to pin C

when the applied force is toward the base,
along the sensitive axis and from bottom to
top of the transducer.

Dynamic Output Impedance 100 Ω typical

Broadband Noise Floor 0.006 g rms, 15 Hz to 10 kHz, nominal

Transient Temperature 0.001 in/s2/°C, typical

Sensitivity

Grounding Internal electronics are isolated from case

5-1
330450 High Temperature Accelerometer System

Environmental
Note: Operation outside the specified limits will result in false readings or loss
of machine monitoring.

Operating Temperature Range

Sensing Head -55 to 300°C (-67 to 572°F)
Integral Cable -55 to 400°C (-67 to 752°F)
Electronics -55 to 121°C (-67 to 250°F)

Shock Limit 2500 g pk

Humidity Limit 100% relative, non-submerged, case is

hermetically sealed

Mechanical
Dimensions See Figure 5-1

Case Material
Sensing Head 316 Stainless Steel
Electronics 316 Stainless Steel
Integral Cable 304L Stainless Steel
Connector 304 Stainless Steel

Connector 3 pin, Mil-C-5015, hermetically sealed

Weight
Sensing Head 158 g (0.35 lb.)
2 Meter 635 g (1.4 lb.)
4 Meter 794 g (1.75 lb.)
6 Meter 953 g (2.1 lb.)
8 Meter 1111 g (2.45 lb.)

5-2
 Specifications

Mechanical Outline

Figure 5-1: 330450 Mechanical Outline

5-3
330450 High Temperature Accelerometer System

Approvals

Contact your local Bently Nevada representative for current approval

availability.

5-4
 Operating Specifications

Section 6 — Operating Specifications

This section contains typical operating information.

Operating Range (Metric)

Figure 6-1: 330450 Operating Range (Metric)

6-1
330450 High Temperature Accelerometer System

Operating Range (English)

Figure 6-2: 330450 Operating Range (English)

6-2
 Operating Specifications

Frequency Response

3
Amplitude - Referenced to 100 Hz

1
(dB)

-1

-2

-3
10 100 1000 10000
Frequency (Hz)

Figure 6-3: Typical 330450 Frequency Response

6-3
330450 High Temperature Accelerometer System

Phase Response

220

210

200

190
Phase (degrees)

180

170

160

150

140

130
10 100 1000 10000
Frequency (Hz)

Figure 6-4: Typical Phase Response

6-4
 Cables and Installation Accessories

Section 7 — Cables and Installation

Accessories

330450 Ordering Options

When ordering a 330450, you may choose from the following list of options.

A
Part number 330450-
A Length of integral cable
20 2 meter
40 4 meter
60 6 meter
80 8 meter

7-1
330450 High Temperature Accelerometer System

Figure 7-1: Standard Interconnect Cable

7-2
 Cables and Installation Accessories

Figure 7-2: Standard Armored Interconnect Cable

7-3
330450 High Temperature Accelerometer System

Figure 7-3: Splash Resistant Interconnect Cable

7-4
 Cables and Installation Accessories

Mounting Accessories

1-inch rigid conduit strap for

securing the electronics housing.
Part number 03818073

1-inch weather tight hub used to

mount the electronics housing in a
weatherproof enclosure. Part
number 03818071

1 inch sealing lock ring used to

mount the electronics housing.
Two rings are required to mount
the electronics. Part number
03818072

Stainless steel tie down used to

secure the 0.125” diameter integral
cable. The quantity used varies
based upon the length option
purchased. See Figure 2-3 for
spacing requirements of tie downs.
Part number 03810111
Figure 7-4: Mounting Accessories

7-5
330450 High Temperature Accelerometer System

7-6
Part Number 139976-01