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Panel Assembly and Screen Printing Guide

1. The document outlines the process for panel assembly and manual preparation for an air conditioner. It involves steps like screen printing logos and graphics, sticking labels, and packaging manuals. 2. Key details provided include tack times for different stages, materials required like ink and thinner, manpower details, and estimated production numbers. 3. Cost calculations are presented for items like ink, thinner, screen making, manpower salaries, and total cost per unit. Production targets and capacities are also listed.

Uploaded by

Piyush Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as XLSX, PDF, TXT or read online on Scribd
69 views22 pages

Panel Assembly and Screen Printing Guide

1. The document outlines the process for panel assembly and manual preparation for an air conditioner. It involves steps like screen printing logos and graphics, sticking labels, and packaging manuals. 2. Key details provided include tack times for different stages, materials required like ink and thinner, manpower details, and estimated production numbers. 3. Cost calculations are presented for items like ink, thinner, screen making, manpower salaries, and total cost per unit. Production targets and capacities are also listed.

Uploaded by

Piyush Mishra
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

PANEL ASSY

1. Panel Screen printing - Videocon and Vita Air

Sr No Stage Name Photo

Open The Panel box and Take out panel from box and
1
put on the working table

2 Screen printing "Vita Air" and "Videocon" on panel

Put ready panel assy trolley to Main line at panel assy


3
location

Put the ready panel on trolley and Floding the empty


4
boxes and polybag .

2. - Panel Assembly-

Take panel from trolley and put on working table .


1 Clean the panel . Stick the cover display and guide
page on panel

2 Clean the panel and stick the guide page


Stick the BEE star rating label on panel . Wrapping on
3 panel by wrap sheet and put the panel in trolley and
trolley locate at given location

3. Manual Preparation

Take polythene bag and put the manual in it. Put the
1
bar code sticker on manual bag

Take polythene bag and put the screw 5 nos in bag


2
and sealed the bab by sealing machine

Take manual bag and put Remote , battery and Screw


3
bag in it . Sealed the bag by sealing machine

1 . Screen printing - tack time - 50 sec No. of panel


1
For 500 Nos 500

2. Panel assy. Tack time -51 sec No. of panel


1
For 500 Nos 500

3. Manual assy. Tack time -51 sec No. of panel


1
For 500 Nos 500

Ink Required Without graphics Ink Qty( Grm)

Videocon+ Vita Air 1000


Ink Consumption

Rs/ ltr
Thinner1 1 Ltr 490

SCREEN MAKING COST/ Piece

Panel Qty
Manpower cost - Sallary for 9 People Above 500 nos / Day
Photo Photo Manpower Grade

Trainee/
1
Casual

Screen
Printer

Trainee/
Casual

Trainee/
1
Casual

Trainee/
1
Casual

Trainee/
Casual

1
1

Trainee/
Casual

Trainee/
Casual

Trainee/
1
Casual

Trainee/
Casual

Time in sec Time in hour Manpower


50
25000 6.94 4

Time in sec Time in hour Manpower


51
25500 7.08 2

Time in sec Time in hour Manpower


51
25500 7.08 1

Panel Qty in Nos. Ink Cost/ kg Cosr / Piece RS.

1100.00 575 0.52


Ink Cost/ Piece 0.52
Panel Qty cover Tinner cost/ piece
1500 0.33 0.33
Thinner Cost /Piece 0.33

Screen cost 0.15


Total material cost 1.00

Sallery cost for 7 Person


2400

4.800 Manpower cost /piece in Rs. 4.8

Total material cost 1.00


Total Cost 5.80
Profit 10 % 0.58
LINE REJ. & REWORK 5% 0.29
Total Cost / piece 6.67

Price With PF & ESIC 12.14 0.81


Total 7.48
CYCLE TIME
Prod in 8 hr Prod in 12 hr Prod in 24 hr
IN SEC.

50 547 835 1584

22

526 803 1385

30

52 526 803 1523

51 536 819 1553

22

547 835 1584


547 835 1584

28

51 536 819 2640

Panel Remote
Screen Videocon 3 1 10000
Elect 1 1
kenstar 2 1
Sasui 1 1
Total 7 4

Total Screen 11
Yearly 3 screen each
model 33 Screen
Yearly screen cost
yearly 1 screen model
Westpo 1 1 screen
Other 3 3
Hyundai 2 1
Daytek 2 1
Total 8 6
Yearly 1 screen 14

price screen RS. 400


Total screen making cost 18800

Screen making cost 18800

Consider Yearly production 125000


Screen Jig cost /Piece 0.15
10000
PANEL ASSY GRAPHICS

1. Panel Screen printing - Videocon , Vita Air and graphics

Sr No Stage Name Photo

Open The Panel box and Take out panel from box and
1
put on the working table

2 Screen printing "Vita Air" and "Videocon" on panel

Put ready panel assy trolley to Main line at panel assy


3
location

4 Graphics Screen

Put the ready panel on trolley and Floding the empty


5
boxes and polybag

2. - Panel Assembly-

Take panel from trolley and put on working table .


1 Clean the panel . Stick the cover display and guide
page on panel
2 Clean the panel and stick the guide page

3 Stick the BEE star rating label on panel

Wrapping on panel by wrap sheet and put the panel in


4
trolley

3. Manual Preparation

Take polythene bag and put the manual in it. Put the
1
bar code sticker on manual bag

Take polythene bag and put the screw 5 nos in bag


2
and sealed the bab by sealing machine

Take manual bag and put Remote , battery and Screw


3
bag in it . Sealed the bag by sealing machine

1 . Screen printing - tack time - 12 sec No. of panel


1
For 500 Nos 500

2. Panel assy. Tack time -22 sec No. of panel


1
For 500 Nos 500

3. Manual assy. Tack time -18 sec No. of panel


1
For 500 Nos 500

Ink Required Without graphics Ink Qty( Grm)


Videocon+ Vita Air + Graphics 1000
Ink Consumption

Rs/ ltr
Thinner1 1 Ltr 490

SCREEN MAKING COST

Panel Qty
Manpower cost - Sallary for 9 People Above 500 nos / Day
Photo Photo Manpower Grade

Trainee/
1
Casual

Screen
Printer

Trainee/
Casual

Screen
Printer

Trainee/
Casual

Trainee/
1
Casual
Trainee/
Casual

Trainee/
Casual

Trainee/
Casual

Trainee/
1
Casual

Trainee/
Casual

Time in sec Time in hour Manpower


50
25000 6.94 4

Time in sec Time in hour Manpower


51
25500 7.08 3

Time in sec Time in hour Manpower


51
25500 7.08 1

Panel Qty in Nos. Ink Cost/ kg Cosr / Piece RS.


700.00 575 0.82

Ink Cost/ Piece 0.82


Panel Qty cover Tinner cost/ piece
900 0.54 0.54
Thinner Cost /Piece 0.54

Screen cost 0.15


Total material cost 1.5

Sallery cost for 9 Person


2900

5.800 Manpower cost /piece in Rs. 5.8

Total material cost 1.5


Total Cost 7.30
Profit 10 % 0.73
LINE REJ. & REWORK 5% 0.37
Total Cost / piece 8.40
FINAL AGRRED PRICE 8.12

Price With PF & ESIC 12.14 1.01


Total 9.13
CYCLE TIME Prod in 8
Prod in 12 hr Prod in 24 hr
IN SEC. hr

50 547 835 1584

22

526 1392 1523

30

27

547 1347 1584

23

51 536 819 1553


26

547 835 1584

24

49 558.4 852 1616

51 882.5806452 819 2640


PANEL ASSY

1. Panel Screen printing - Videocon and Vita Air

Sr No Stage Name Photo


Open The remote box , Remove the rempte from
1
polybag

2 Repacking of remote in polybag

3 Clean the remote . Screen printing of remote

1 . Remote Screen printing - tack time - 31 sec No. of remote


1
For 1000 nos 1000

Ink Required Remote screen Ink Qty( Grm)


Remote Screen 1000
Ink Consumption

Rs/ ltr
Thinner1 1 Ltr 490

SCREEN MAKING COST

Panel Qty
Manpower cost - Sallary for 9 People Above 1000 nos / Day
Photo Photo Manpower Grade
Trainee/
Casual
1
Trainee/
Casual
Screen
1
Printer

Time in sec Time in hour Manpower


27
27000 7.50 2

Remote Qty in Nos. Ink Cost/ kg Cosr / Piece RS.


2600.00 575 0.22

Ink Cost/ Piece 0.22


Remote l Qty cover Tinner cost/ piece
2700 0.18 0.18
Thinner Cost /Piece 0.18

Screen cost 0.10


Total material cost 0.50

Sallery cost for 9 Person


780

0.780 Manpower cost /piece in Rs. 0.78

Total material cost 0.50


Total Cost 1.28
Profit 10 % 0.128
LINE REJ. & REWORK 3% 0.038
Total Cost / piece 1.45
Final Agreed price 1.40
Price With PF & ESIC 12.14% 0.16996
Total 1.57
CYCLE TIME Prod in 8
Prod in 12 hr Prod in 24 hr
IN SEC. hr
13
1013 1547 2933
14

25 1094 1094 3168

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