Heat Transfer Principles and Equations
Heat Transfer Principles and Equations
difference of temperature.
Fourier’s law: The fundamental law of heat conduction relates on the
local temperature gradient to the local heat flux both in the same direction.
Heat conduction equation: A partial differential equation in temperature,
spatial variables, time, and properties that, when solved with appropriate
boundary and initial conditions, describes the variation of temperature in a
conducting medium.
Overall heat transfer coefficient: The analogous quantity to the heat
transfer coefficient found in convection according to (Newton’s law of
cooling) that represents the overall combination of several thermal
resistances, both conductive and convective.
Thermal conductivity: The property of a material that relates a
temperature gradient to a heat flux.
1. Methods of heat transfer:–
1. Heat conduction
2. Heat convection
3. Radiation
2. Soures of heat energy
1. Sun
2. Nuclear reactions
3. Petrol and coal
4. Electricity
5. Volcano
1
1.1 Laws of heat conduction
اﻟﺘﻮﺻﯿﻞ اﻟﺤﺮاري:ھﻮ اﻧﺘﻘﺎل اﻟﻄﺎﻗﺔ ﻣﻦ اﻟﺠﺰﯾﺌﺎت اﻷﻛﺜﺮ ﻧﺸﺎطﺎ إﻟﻰ اﻟﺠﺰﯾﺌﺎت اﻷﻗﻞ ﻧﺸﺎطﺎ ﻟﻤﺎدة ﻣﺎ
ﻧﺘﯿﺠﺔ اﻟﺤﺮﻛﺔ اﻟﻌﺸﻮاﺋﯿﺔ واﻟﺘﻔﺎﻋﻞ اﻟﺘﺒﺎدﻟﻲ ﺑﯿﻦ اﻟﺠﺰﯾﺌﺎت.دون اﻧﺘﻘﺎل ﻣﺎدة اﻟﻮﺳﻂ.
dT
q kA ............. Rate heat transfer law
dx
ﻣﻼﺣﻈﺔ:ﯾﺴﺘﺨﺪم ﻗﺎﻧﻮن اﻟﻔﯿﺾ اﻟﺤﺮاري إذا ﻟﻢ ﺗﺬﻛﺮ ﻓﻲ اﻟﺴﺆال ﻣﺴﺎﺣﺔ ﻣﻘﻄﻊ ﻋﺮﺿﻲ
اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة وﺑﺪون ﺗﻮﻟﯿﺪ وﻣﻌﺎﻣﻞ اﻧﺘﻘﺎل اﻟﺤﺮارة ﺛﺎﺑﺘﺎ
Fourier Law
dT ΔT T2 T1
dx Δx x 2 x1
2
اﻟﺸﺮوط اﻟﺤﺪﯾﺔ ﻟﻜﻲ ﯾﻜﻮن اﻧﺘﻘﺎل اﻟﺤﺮارة ﺧﻄﯿﺎ ﻓﻲ اﻷﻟﻮاح
T1 T2 415 T2
q kA 3 *103 0.2 *10 *
Δx 0.02
T2 = 387.5C
Q1(sheet2009): Thickness, diameter and surface temperature of bottom of
pan used to boil water are shown in Figure below. Rate of heat transfer to
the pan is (600W). Find the outer surface temperature of pan for aluminum
and a copper bottom.
T2=110oC
L=5mm
Aluminum
K=240W/m.K
or
copper
K=390W/m.K
D=200mm T1
q=600W
3
Solution
T2 T1 π 110 T1
For Aluminum : q kA side 600 240 * 0.2 2 *
L 4 0.005
T1 110.4o C
T2 T1 π 110 T1
For copper : q kA side 600 390 * 0.2 2 *
L 4 0.005
T1 110.24 o C
(K)اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة وﺑﺪون ﺗﻮﻟﯿﺪ وﻣﻌﺎﻣﻞ اﻧﺘﻘﺎل اﻟﺤﺮارة ﻏﯿﺮ ﺛﺎﺑﺘﺎ
K(T)# constant
.( ﻟﻜﻞ درﺟﺘﯿﻦ ﺣﺮارﯾﺘﯿﻦTav) (ﻓﻲ اﻟﺴﺆال ﺗﺴﺘﺒﺪل ﺑﻤﻌﺪل درﺟﺔ اﻟﺤﺮارةT) اﺳﺘﺒﺪال ﻛﻞ.1
.Tav ﻋﻨﺪkav إﯾﺠﺎد.2
–:ﻋﻠﻰ اﻟﻨﺤﻮ اﻟﺘﺎﻟﻲ. ﻧﻌﻤﻞ ﺟﺪول ﺑﯿﻨﮭﻤﺎKav وTav ﻟﻐﺮض إﯾﺠﺎد ﻣﻌﺎدﻟﺔ ﺑﯿﻦ.3
. ﺑﻄﺮﯾﻘﺔ اﻟﻤﻌﺎدﻻت اﻵﻧﯿﺔ ﻧﺠﺪ ﻣﻌﺎدﻟﺔ اﻟﻤﻨﺤﻨﻲ.4
Q7/sheet No.2 year2009: A certain material plate its thickness (2.5cm)
with cross–sectional area of (0.1m2). One side maintained at (38oC) other
o
side (94oC). The temperature of centre plane (60 C) . Heat supplied
(1kW). Obtain an expression for thermal conductivity of the material as a
function of temperature. Consider k=a+bT
Solution
ΔT 94oC
q k av A
Δx
T T2 60oC
Tav 1
2
First case: between T1,T2 38oC
60 94
Tav 77 o C
2
60 94
1 * 10 3 k av * 0.1 * k av W/m 2 .o C
0.0125
3.6764 a 77b......................................(1) 0.025m
Second case:T1,T3
94 38
Tav 66 o C
2
38 94
1 *103 k av * 0.1* k av 4.4642 W/m 2 .o C
0.025
4
4.4642 a 66b.......................................................(2)
b 0.0716W/m.o C, a 9.28W/m
k(T) 9.28 0.0716T
Example2: Thickness of a wall (1.2m) temperature of surfaces 490oC ,
340oC. Thermal conductivity is a variable according to:–K=0.104(0.108T–
26.6). For stead state heat flux, Find the position of 400oC.
490 340
Tav 415C
2
ΔT
q|| k av
Δx
490 340
q|| 1.895 136.875W/m2
1.2
k av 0.1040.108Tav 26.6
k av 0.1040.108 415 26.6 1.895W/m.C
Second stage between 490oC,400oC
490 400
Tav 2 454C
2
k av 0.104(0.108 454 26.6) 2.232W/m.C
490 400
q' ' 1.895 236.875W/m 2
x
x 0.85m
Example3: Thickness of a wall (90cm) temperature of surfaces (500oK,
350oK). Thermal conductivity is a variable according to:–
k 0.10.11T 27
For stead state heat flux, Find the position of 400˚K.
Solution
500 350
Tav 425C
2
k av 0.10.11Tav 27
x
k av 0.10.11 425 27 1.975W/m .K 2
T
q '' k av
x
500 350
q" 1.975 329.167W/m 2
0.9
Second stage between 500ºC,400ºC
5
500 400
Tav 450C
2
500 400
329.167 2.25
x
x 0.68m
ﻣﻌﺎدﻟﺔ اﻧﺘﻘﺎل اﻟﺤﺮارة ﺑﺎﻟﺤﻤﻞ
T∞=25oC
h=[Link] L=10mm
Solution
q hA s (Ts T ) 100π * 0.012 * 0.0185 25
q 2.26W
ﻣﻌﺎدﻟﺔ اﻧﺘﻘﺎل اﻟﺤﺮارة ﺑﺎﻹﺷﻌﺎع
اﻹﺷﻌﺎع اﻟﺤﺮاري :ھﻮ ﻋﺒﺎرة ﻋﻦ أﺷﻌﺔ ﻛﮭﺮوﻣﻐﻨﺎطﯿﺴﯿﺔ ﺗﻨﻄﻠﻖ ﻣﻦ ﺟﻤﯿﻊ اﻷﺟﺴﺎم.
*أﻗﺼﻰ ﻓﯿﺾ إﺷﻌﺎع ﺣﺮاري ﯾﻨﻄﻠﻖ ﻣﻦ اﻷﺟﺴﺎم أو اﻟﺴﻄﻮح ﯾﻌﻄﻰ ﺑﺎﻟﻌﻼﻗﺔ–:
q \ \ δT 4
وﯾﺴﻤﻰ ﺑﻘﺎﻧﻮن ﺳﺘﯿﻔﺎن–ﻓﻮﻟﺘﺰﻣﺎن
*وﯾﺴﻤﻰ اﻟﺠﺴﻢ أو اﻟﺴﻄﺢ اﻟﺬي ﯾﻄﻠﻖ اﻛﺒﺮ أﺷﻌﺎع ﺑـ)اﻟﺠﺴﻢ اﻟﻤﺜﺎﻟﻲ (
إﻣﺎ ﺑﺎﻟﻨﺴﺒﺔ إﻟﻰ اﻟﺴﻄﻮح اﻟﺤﻘﯿﻘﯿﺔ ﻓﯿﻜﻮن اﻹﺷﻌﺎع اﻟﺤﺮاري اﻗﻞ ﻣﻦ ذﻟﻚ وﯾﻌﻄﻰ ﺑﺎﻟﻌﻼﻗﺔ –:
q \ \ T 4
6
8
: ﺛﺎﺑﺖ ﺳﺘﯿﻔﺎن–ﻓﻮﻟﺘﺰﻣﺎن ) ( 5.67 10 W/m .k
3 4
ﺳﻄﺢ ﺻﻐﯿﺮ
ﺻﺎﻓﻲ اﻟﺘﺒﺎدل اﻟﺤﺮاري
q A(Ts4 Tsor
4
)
:Aﻣﺴﺎﺣﺔ اﻟﺴﻄﺢ اﻟﺼﻐﯿﺮ
: اﻧﺒﻌﺎﺛﯿﺔ اﻟﺴﻄﺢ اﻟﺼﻐﯿﺮ
1
: 1ﻟﻠﺴﻄﺢ اﻷﺳﻮد
: 1ﻟﻠﺴﻄﺢ اﻟﺤﻘﯿﻘﻲ
7
ﻣﻌﺎﻣﻞ اﻧﺘﻘﺎل اﻟﺤﺮارة ﺑﺎﻹﺷﻌﺎع
Radiation Heat Transfer Coefficient
q convection q radian
hA(Ts Tsur ) δA(Ts4 Tsur
4
)
hATs Tsur A Ts2 Tsur
2
Ts2 Tsur
2
hATs Tsur ATs Tsur Ts Tsur T s
2
Tsur
2
h δTs Tsur Ts2 Tsur
2
A container [its absorbency (0.8)] contains a fluid its heat transfer
coefficient (15W/m2.K), (30ºC) .The system is heated by a hot air that
gives heat flux (2000W/m2).Determine surface temperature.
Solution
q \ \ q rad
\\
q conv
\\
8
اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة وﺑﺪون ﺗﻮﻟﯿﺪ وﻣﺴﺎﺣﺔ اﻟﻤﻘﻄﻊ ﻏﯿﺮ ﺛﺎﺑﺘﺔ
ΔT
q kA
Δx
A(x) π y 2
y r1 r2 r1
x 0 L0
r r
y 2 1 x r1
L
r r
2
A(x) π 2 1 x r1
L
r r
2
dT
q Kπ 2 1 x r1
L dx
dT dx
K
q r2 r1
2
x r1
L
2
dT r r
T2
L
k π 2 1 x r1 dx
T1
q 0 L
Kπ
q r2 r1 L 0
L
Kπ
T2 T1 L 1
q r2 r1 r2 r1
x r1
L 0
9
Kπ
T2 T1 L 1 1
q r2 r1 r2 r1
Kπ
T2 T1 L 1 1
q r2 r1 r1 r2
q k π
r2 r1T2 T1
1 1
L
r1 r2
10
Determine the value of q and T(x) for steady state conditions
T1=400K T2=600K
D
50mm
250mm
D = 0.25x k = 3.46W/m. C
x2 T2
dT π 2 dT dx dT
q kA q k * (0.25x) 2 0.049k
dx 4 dx x1
x T1
q
x2
1 k 1 1 k
0.049 (T2 T1 ) ( ) 0.049 (T2 T1 )
x x1 q x 2 x1 q
0.049k(T2 T1 )
q 2.1230W
1 1
( )
x1 x 2
x T
dT dT dx dT
q kA q k * π(0.25x) 2 2 0.049k
dx dx x1
x T1
q
x
1 1 1 k
0.2k(T T1 ) ( ) 0.049 (T T1 )
x x1 x x1 q
5q 1 1
T(x) T1
k x1 x
11
Q5(sheetNo.2): Geometry and surface conditions of a truncated solid cone
as shown. Determine:–
a. Temperature distribution.
b. Rate of heat transfer across the cone.
k=204W/m.ºC
x1=0.075m
T1=100ºC
x2= 0.225m
a=1m-1/2
D=ax3/2
qx
T2=20ºC
Solution
q kA
dT π dT
k D 2
π
2 dT
k 1 * x 3/2
dx 4 dx 4 dx
x 2 T
4 3
x q π x dx k T dT
1 1
x
4q x 2
kT2 T1
π 2 x1
2q 1 1
kTx T1
π x 2 x 12
12
2q 1 1
T x T1
k * π x 2 x 12
2q 1 1 2q 1 1
T2 2 2 T1 20 100
k * π x 2 x1 204π 0.225 0.075
q 2884W
13
Plate
اﻟﺨﻄﻮات اﻷﺳﺎﺳﯿﺔ اﻟﻤﺘﺒﻌﺔ ﻟﺤﻞ اﻷﺳﺌﻠﺔ ﻓﻲ اﻷﻟﻮاح–:
وﺣﺮا ﻣﻦ ﺟﮭﺘﯿﮫk= cons اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة ﻓﻲ ﺑﻌﺪ واﺣﺪ ودون ﺗﻮﻟﯿﺪ ﺣﺮاري
d dT
(k ) q 0 Differintial equation of heat trans fer in one dimension
dx dx
k constant
d 2T q o
2 0 when q 0
dx k
d 2T
0
dx 2
ΎϳϭΎ
ѧδϣ
ΎϫΩΪѧϋ
ϥϮѧϜϳ
Γέ
ήѧΤϟ
ϝΎѧϘΘϧ
ϲϓ ϭϞϤόϟϑ ϭήυ ϞΜ
ϤΗ ΔϳϭΎ
ϳΰϴϓ
Ε ήϴϐΘϣ: اﻟﺸﺮوط اﻟﺤﺪﯾﺔ
.ﻟﺮﺗﺒﺔ اﻟﻤﻌﺎدﻟﺔ اﻟﺘﻔﺎﺿﻠﯿﺔ
. اﻟﺸﺮط اﻟﻤﺮﺗﺒﻂ ﺑﺎﻟﺰﻣﻦ ﻋﻨﺪﻣﺎ ﯾﻜﻮن ﻓﻲ اﻟﺒﺪاﯾﺔ: اﻟﺸﺮوط اﻻﺑﺘﺪاﺋﯿﺔ
1. Constant Heat Flux
d2T dT
0 C1
dx2 dx
T(x) C1x C2
Boundary conditions
T=Ts when x=L
T
q' ' kwhen x 0
x
dT q' '
dx k
q' '
C1
k
q' '
Ts x C2
k
q' '
C 2 Ts L
k
q \\
T(x) (L x) T1
k
1
[Link] Surface Temperature
T=T1 when x=0
T=T2 when x=L
d 2T dT
0 C1 T(x) C1x C 2
dx 2 dx
T1 C1 (0) C 2 ............................(1)
T2 C1 (L) C 2 ............................(2)
T2 T1
T(x) x T1
L
[Link] Convection Method
T1 T 2 (T1 T1 ) (T1 T2 )
(T2 T 2 )
q ''
For first fluid q h 1 (T1 T1 ) (T1 T1 )
''
h1
T1 T2 L
q '' k T1 T2 q ''
L k
q ''
For second fluid q h 2 (T 2 T2 ) (T 2
''
T2 )
h2
q '' '' L q ''
T 1 T 2 T2 q
h1 k h
T1 T 2
q \\
1 L 1
h1 k h 2
T1 T 2
h1 (T1 T1 )
1 L 1
h1 k h 2
T 1 T 2 T 1 T 2
T1 T1 T1
1 L 1 kh 2 h1h 2 L h 1k
h1
h1 k h 2 kh 2
T1 T1
kh 2 (T1 T 2 )
kh 2 h1h 2 L h1k T1 kh 2 (T1 T 2 )
kh 2 h 1h 2 L h 1k kh 2 h 1h 2 L h 1k
2
T1
h1h 2 L h1k T1 kh 2T 2
kh 2 h1h 2 L h1k
T1 T 2
h 2 (T2 - T 2 )
1 L 1
h1 k h 2
T1 T 2 T 1 T 2
T2 T 2 T 2
1 L 1 kh 2 h 1h 2 L h 1k
h1
h1 k h 2 kh 2
kh 2 (T1 T 2 ) kh 2 h 1h 2 L h 1k T 2 kh 2 (T1 T 2 )
T2 T 2
kh 2 h 1h 2 L h 1k kh 2 h 1h 2 L h 1k
T2
h 1h 2 L h 1k T 2 kh 2 T1
kh 2 h 1 h 2 L h 1 k
C1
h 1h 2 L h1k (T 2 T1 ) kh 2 (T1 T 2 )
L(kh 2 h 1h 2 L h 1k)
T(x)
h1h 2L h1k(T 2 T1 ) kh 2 (T1 T 2 ) x h1h 2 L h1k T 2 kh 2T1
L(kh 2 h1h 2 L h1k) kh 2 h1h 2 L h1k
3
اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة ﻓﻲ ﺑﻌﺪ واﺣﺪ وﺑﺘﻮﻟﯿﺪ ﺣﺮاريk= consوﺣﺮا ﻣﻦ ﺟﮭﺘﯿﮫ 1.2.1
d dT
k q o 0.0 اﻟﻤﻌﺎدﻟﺔ اﻟﺘﻔﺎﺿﻠﯿﺔ ﻻﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ ﺑﻌﺪ واﺣﺪ
dx dx
d 2T q o
0
dx 2 k
T=Tmax
T=Ts2
qo 2
Ts1 L C1L C 2 ..........................(1)
2k
qo 2
Ts 2 L C1L C 2 ..........................(2)
2k
4
qo 2
Ts 1 Ts 2 L C 2
k
q o 2 Ts1 Ts 2
C2 L
2k 2
Ts1 Ts 2
C1
2L
qo 2 Ts Ts2 Ts Ts2
T ( x) (L x2 ) 1 x 1
2k 2L 2
اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻟﺘﻄﺒﯿﻘﯿﺔ ﻻﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﺘﻲ ﺗﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ
.وﺣﺮة ﻣﻦ ﻛﻠﺘﻲ ﺟﮭﺘﯿﮭﺎ أو ﻣﻌﺮﺿﺔ إﻟﻰ ﻣﺎﺋﻌﯿﻦ ﻣﻦ اﻟﺠﮭﺘﯿﻦ
dT qo Ts Ts1
x 2 Gradient in free plates
dx k 2L
13/1/1993:Drive an equation of distribution of temperature for a plate
contains an uniform heat generation and two sides are supplied two same
fluid (T∞, h).
5
dT qo Ts Ts1
k h(Ts1 T ) from right side k[ L 2 ] h(Ts1 T )
dx x L k 2L
kTs 2 kTs1 k
h.Ts1 h.T q o L h.T h.Ts1 Ts1 h
2L 2L 2L
kTs 2
q o L h.T
2L 2q L 2hLT kTs 2 ....................(1)
o 2
Ts1
k 2hL k
h
2L
dT
k h(Ts 2 T ) from side side
dx x L
qo Ts Ts1
k[ (L) 2 ] h(Ts 2 T ) [Link] 2 h.T
k 2L
kTs 2 kTs1
q o L h.T [Link] 2 ] * 1
2L 2L
kTs 2
q o L h.T [Link] 2
2L 2q o L2 2hLT (2hL k)Ts 2
Ts1 ...(2)
h 2hL
2q o L2 2hLT kTs 2 2q o L2 2hLT (2hL k)Ts 2
2hL k kTs1
2hL k 2q o L2 2hLT 2q o L2 2hLT
2hL k Ts 2 2hL k
kTs1
2q o L2 2hLT 2q o L2 2hLT
2hL k kTs1
Ts 2
2hL k
2hL k
2q o L2 2hLT 2q o L2 2hLT
2hL k kTs1
2q L 2hLT (2hL k)
o 2
2hL k
2hL k
Ts1
2hL
6
19/1/2002:Thickness of wall (L) thermal conductivity (k) and contains a
heat generation given by (qx=qoe–ax). Drive distribution of temperature and
temperature of its surfaces (T1,T2).
d 2T q o
2
0 when q o 0
dx k
d T q o e ax
2
dT q o e ax
0 C1
dx 2 k dx ak
q o e ax
T(x) 2 C1 x C 2
a k
q o e aL
T1 2 C1L C 2 ........................(1)
a k
q o e aL
T2 2 C1L C 2 ........................(2)
a k
T1 T2 q o e aL q o e aL
C2
2 2a 2 k
T1 T2 q o * 2coshaL
C2
2 2a 2 k
T1 T2 q o coshaL
C2
2 2a 2
q o e aL T T2
T1 2 CL1 1 q o coshaL
a k 2
T1 T2 q o coshaL q o e aL
C1
L
7
ﻣﻼﺣﻈﺎت ﺣﻮل اﻧﺘﻘـﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة ﻓﻲ ﺑﻌﺪ واﺣﺪ
وﺑﺘﻮﻟﻴﺪ ﺣﺮاري وﺣﺮا ﻣﻦ ﺟﻬﺘﻴﻪ أو ﻳﺘﻌﺮض إﻟﻰ ﻣﺎﺋﻊ ﻣﻦ ﻛﻠﺘﻲ ﺟﻬﺘﻴﻪ
.1إذا ﻛﺎن اﻟﻠﻮح ﯾﺘﻌﺮض إﻟﻰ ﺗﯿﺎر ﻛﮭﺮﺑﺎﺋﻲ ﻓﺈن )اﻟﻄﺎﻗﺔ اﻟﻜﮭﺮﺑﺎﺋﯿﺔ=اﻟﻄﺎﻗﺔ اﻟﺤﺮارﯾﺔ(
ﺗﻌﺮﯾــــــــــــــــــﻒ اﻟﻤــــﺼﻄـﻠﺤـﺎت–:
.1اﻟﺘﯿﺎر اﻟﻜﮭﺮﺑﺎﺋﻲ اﻟﻤﺎر ﻓﻲ اﻟﺠﺴﻢ
R=ρLاﻟﻤﻘﺎوﻣﺔ اﻟﻜﮭﺮﺑﺎﺋﯿﺔ R: ]إذا ﻛﺎﻧﺖ ﻣﻘﺎﺳﺔ ﺑــ)[(Ω/m
2
]إذا ﻛﺎﻧﺖ ﻣﻘﺎﺳﺔ) R= ρL/A [(Ω.m /m or Ω.m
A: cross–sectional area.
q R.I 2
.2إذا ﻛﺎن اﻟﻤﺤﺘﻮى اﻟﺤﺮاري ﯾﻘﺎس ﺑـ ) (W/kgﻓﺈن ) (qoﻛﻤﺎ ﻓﻲ اﻟﻤﻔﺎﻋﻼت اﻟﻨﻮوﯾﺔ–:
)qo = qo(W/kg).ρ(kg/m3
ρ: density
.3ﺗﺤﺴﺐ اﻟﻘﯿﻤﺔ اﻟﺤﺮﺟﺔ ﻟــ ) (xmaxﻓﻲ اﻷﻟﻮاح اﻟﺤﺮة ﻣﻦ اﻟﻌﻼﻗﺔ اﻵﺗﯿﺔ–:
k Ts 2 Ts 1
x max *
qo 2L
έϮѧϤϐϣ
ΡϮѧϠϟ
ϥϮѧϜϳ
ΎϣΪѧϨϋ ΓήѧΤϟ
Ρ
ϮѧϟϷ
ﻣﻼﺣﻈﺔ ﻣﮭﻤﺔ :ﺗﻜﻮن اﻟﻘﯿﻤﺔ اﻟﺤﺮﺟﺔ ﻟــ )ϲ ѧϓ(xmax=0
ﻓﻲ ﻣﺎﺋﻊ واﺣﺪ وﻣﻦ ﺟﻤﯿﻊ اﻟﺠﮭﺎت وﻧﻔﺲ اﻟﺨﻮاص ).(h,T
.4ﺗﺤﺴﺐ اﻟﻄﺎﻗﺔ ﻣﻦ ﻛﻞ ﺟﮭﺔ وﻓﻖ اﻟﻘﻮاﻧﯿﻦ أدﻧﺎه–:
o
)ﺟﮭﺔ درﺟﺔ اﻟﺤﺮارة اﻷﻋﻠﻰ( q=q L1 hint L1= L–xmax
)ﺟﮭﺔ درﺟﺔ اﻟﺤﺮارة اﻷوطﺊ( q=qoL2 hint L2= L+xmax
.5ﻣﻔﺘﺎح اﻟﺤﻞ ﻓﻲ اﻟﺴﺆال ) (xmaxوإذا ﻟﻢ ﺗﺬﻛﺮ ﻓﻲ اﻟﺴﺆال ھﻲ ودرﺟﺘﺎ اﻟﺴﻄﺤﯿﻦ ﻓﺈن اﻟﺤﻞ ﻓﻲ–:
8
From heat balance :
h 1 (Ts1 T1 ) h 2 (Ts 2 T 2 ) q o Δx.........................(1)
From forier law :
dT
k h1 (Ts1 T1 )
dx x 0
qo Ts Ts1
k L 2 h 1 (Ts1 T1 )..................(2)
k 2L
اﻷﻣﺜﻠﺔ اﻟﺘﻄﺒﻴﻘﻴﺔ
Example1 :For a plate, Calculate max. Temperature can be reached
,contained an uniform internal generation (8x106 W/m3).If thickness of
plate (10mm) and thermal conductivity (20W/[Link]) and internal and
external surfaces (80oC, 86oC) respectively.
solution
k Ts 2 Ts1 20 (86 80)
x max * 1.5 10 3 m
q o
2L 8 10 0.01
-6
qo 2 Ts Ts 2 Ts Ts 2
T(x) (L x 2 ) 1 x 1
2k 2L 2
8 106 86 80 86 80
Tmax (0.0052 0.00152 ) 0.0015
2 20 2 5 10 3 2
Tmax 88.45 o C
Example2:Thickness of plate (6mm) .Thermal conductivity (20W/[Link])
,heat generation (3x107W/m3) .heat thermal coefficient between plate
surface and fluid supplied (4000W/[Link] ,3158 W/[Link]) respectively
and fluid temperature (120oC,140oC) respectively .Calculate left and right
sides surfaces .If max temperature lies on (2mm) from the side that fluid
temperature is (140oC) .so Calculate max temperature can the plate
reached to it.
Solution
q''1=qoL1=3x107x0.002=60000W/m2
q''2=qoL2=3x107x0.004=120000W/m2
9
q1=h1(Ts1– T∞1) →60000 =3158(Ts1– 140)
q2=h2(Ts1– T∞2) →120000=4000(Ts2– 130)
Ts1 159 o C, Ts 2 150 o C
3 107 159 150 159 150
Tmax (0.0052 0.0012 ) 0.001
2 20 2 0.0015 2
Tmax 162 o C
qo 2 Ts Ts 2 Ts Ts 2
T(x) (L x 2 ) 1 x 1
2k 2L 2
q''1=qoL1=1.5x107x0.022=33000 W/m2
q''2=qoL2=1.5x107x0.028= 420000W/m2
10
Quiz 2007:The air inside an electronics package housing has internal a
temperature of (50oC) . A chip in this housing has internal thermal power
generation heating rate of (3*103W/m3). This chip is subjected to an air
flow resulting in a convective coefficient (9W/[Link]) over its surfaces
which are (0.5cm) .Derive an expression of a temperature distribution and
Determine the chip surface temperatures .Neglecting radiation and heat
transfer from edges.
q1 q 2 q o L 7.5W/m 2 because h1 h 2 h and T1 T 2 T
7.5 h(Ts 2 T ) h(Ts1 T )
3000 9(Ts 2 50) 9(Ts1 50)
18Ts1 907.5
Ts1 ...........................................(1)
dT
k h(Ts 2 T )
dx x 0.025
600000 * 0.0025 Ts 2 Ts1
25( ) 9(Ts 2 50)
25 2 * 0.0025
1500 5000Ts1 5000Ts 2 9Ts 2 450
Ts1 1.0018Ts 2 0.39...........................................(2)
By eq(2) eq(1)
2.0018Ts 2 433.723 0 Ts 2 216.66o C
Ts1 216.66o C
15/2/2009: A plate contains a uniform heat generation its thickness (5cm)
.Thermal conductivity (25 W/[Link]) .The value of heat generation
(2x107W/m3) .Heat transfer coefficient and temperature from one side
(3200W/[Link] ,130oC).and other side (1600W/[Link] ,140oC)
respectively. Calculate max temperature and right and left side.
Solution
q o L x max h 2 Ts 2 T 2
2 Ts 1
2 107 0.025 2 2510 7 * Ts 1600Ts 2 140
2 * 0.025
11
500000 500Ts 2 500Ts 1 1600Ts 2 224000
724,000 1100Ts 2 500Ts1 .............................. ..1
q o L x max h1 Ts1 T1
Ts 2 Ts1
2 10 0.025 2 2510
7
* 3200Ts1 130
7
2 * 0.025
500,000 500Ts 2 500Ts 1 3200Ts 1 416000
1100
916,000 500Ts 2 2700Ts 1 .......................... *
500
2,015,200 1100Ts2 5940Ts1 ....................................2
ﺑﻄﺮح اﻟﻤﻌﺎدﻟﺘﯿﻦ ﻧﺠﺪ
1,291,200 5440Ts 1
Ts1 237.35 o C
724,000 1100Ts 1 237.35 * 500
Ts 2 550.29 o C
k Ts Ts1 25 550.29 237.35
x max o * 2 *
q 2L 2 *10 7 2 * 0.025
x max 0.0078m
Ts Ts1 Ts Ts1
Tx
2k
qo 2
L x2 2
2L
x 2
2
550.29 237.35 550.29 237.35
Tmax
2 * 25
2 * 10 7
0.0252 0.00782 2 * 0.025
* 0.0078
2
Tmax 668.3 Co
12
T2 T1 T 138.5
q' ' k 2551500 204 2 T2 141o C
L 0.002
q o L2
For x max 0 Tmax T1 164.92o C for free plate
2k
Q3(sheet No.1 year2009): The block shown in the diagram below is
insulated on the top, bottom, front, back and the side x=B. The side at x=0
is maintained at fixed temperature T1. Heat is generated within the lock at
a rate per unit volume given by: qo=fe–γx, where f,γ>0 are constants. Find
the maximum steady–state temperature in the block. Data are as follows
f=10W/m3, k=0.5W/m.K, B=1m,γ=0.1m–1,T1=20oC.
Insulated
Insulated Insulated
x=0 x=B=1
Solution
q o 10e 0.1x
T T1 when x 0
dT
Boundary conditions t 0 when x 1
dx
T Tmax when x 1
d 2T q o d 2T 10e 0.1 x By Integral dT 10 e 0.1x
0 2 * C1
dx 2 k dx k dx 0.5 0.1
10 e 0.1*1
From 2nd B.C C1 *
0.5 0.1
10q o e 0.1*1 10 * exp(0.1)
C1 181
0.5 0.5
dT
200e 0.1x 181 T(x) 2000e 0.1x 181x C 2
dx
From 1st B.C T1 2000e 0 C 2 C 2 20 2000 2020
13
T(x) T(x) 2000e 0.1x 181x 2020
From 3rd B.C Tmax 2000e 0.1*1 181 *1 2020
Tmax 29.32o C
Q4(sheet2009): A rectangular block has thickness B in the x–direction.
The side at x=0 is held at temperature T1 while the side at x=B is held at
T2. The other four sides are well insulated. Heat is generated in the at an
uniform rate per unit volume of qo.
a. Use the conduction equation to derive an expression for the steady–
state temperature profile, T(x). Assume constant thermal
conductivity.
b. Use the result of part (a) to calculate the temperature in the block for
the following values of the parameters.
T1 100o C, k 0.2W/m.K, T2 0 o C, q o 100W/m 3 , B 1m
Solution
T T1 when x 0
B.C
T T2 when x B
d 2T q o d 2T qo dT qo
0 2 x C1
dx 2 k dx k dx k
o
q 2
T(x) x C1 x C 2 ..........................General equation
2k
From 1st T1 C 2
qo 2
From 2nd T2 B C1B T1
2k
T2 T1 q o B
C1
B 2k
q o 2 T2 T1 q o B
T(x) x x T1
2k B 2k
x x max
T Tmax when dT
0
dx
dT qo qo T2 T1 q o B
x C1 0 xmax
dx k k B 2k
14
0.2 0 100 100 * 1
x max 0.3m
100 1 2 * 0.2
100 0 100 100 *1
Tmax (0.32 ) * 0.3 100
2 * 0.2 1 2 * 0.2
Tmax 122.5o C
Q5(sheet2009): Repeat Problem 4 for the situation side in which the side
of the block at x=0 is exposed to an external heat flux q''=20W/m2.
Solution
dT dT q' '
q' ' k when x 0 when x 0
dx dx k
dT q' '
when x 0
B.C dx k
TT when x B
2
d 2T q o d 2T qo dT qo
0 2 x C1
dx 2 k dx k dx k
o
q' ' q
From 1st B.C (0) C1
k k
q' '
C1
k
dT qo q' ' q o x 2 q' '
x T(x) x C2
dx k k 2k k
q o B2 q' ' B
From 2nd B.C T2 C2
2k k
q o B 2 q' ' B
C 2 T2
2k k
q o x 2 q' ' q o B 2 q' ' B
T(x) x T2
2k k 2k k
T(x)
qo 2
2k
B x 2 B x T2
q' '
k
dT dT qo q' '
T Tmax when 0 x max 0
dx dx k k
15
q' ' 20
x max 0.2m Plate x max 0m Plate
qo 100
Tmax
100 2
2 * 0.2
1 0
2 20
0.2
1 0 0
Tmax 350o C
16
اﻧﺘﻘـﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح اﻟﻤﻔﺮدة اﻟﻤﻌﺰوﻟﺔ ﻓﻲ ﺑﻌﺪ
واﺣﺪ وﺑﺘﻮﻟﻴﺪ ﺣﺮاري
d dT
k qo 0 اﻟﻤﻌﺎدﻟﺔ اﻟﺘﻔﺎﺿﻠﯿﺔ ﻻﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ ﺑﻌﺪ واﺣﺪ
dx dx
d 2T q o
0
dx 2 k
d 2T q o by Integral dT qo
2
x C1 by Integral
dx k dx k
qo 2
T(x) x C1x C 2 .............................(o)
2k
T
1. First buondary condition 0
x
dT qo
x C1 0 0 C1
dx k
dT qo
x by intergral
dx k
C1=0.0
1
[Link] boundary condition (T Ts when x L)
qo 2
Ts L C2
2k
qo 2
C 2 Ts L
2k
qo 2
T(x) (L x 2 ) Ts
2k
For maximum temperature
q o L2
T(x) Ts
2k
(اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح إذا ﻛﺎن ﻣﻌﺰوﻻ ﻣﻦ إﺣﺪى ﺟﮭﺘﯿﮫ )اﻟﺠﮭﺔ اﻟﯿﺴﺮى
2
اﺷﺘﻘﺎق ﻣﻌﺎدﻟﺔ اﻟﻠﻮح اﻟﻤﻌﺰول ﻣﻦ ﺟﮭﺔ وﯾﺘﻌﺮض إﻟﻰ ﻣﺎﺋﻊ ﻣﻦ ﺟﮭﺔ أﺧﺮى
q" h Ts T
qL h Ts T
q L
Ts T
h
T x
2k
q 2
L x 2 Ts
q 2 qL
Tx
2k
L x2
h
T
x–axis
qo 2 qoL
T(x) (L x )
2
T
2k h
اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﻟﻮاح إذا ﻛﺎن ﻣﻌﺰوﻻ ﻣﻦ إﺣﺪى ﺟﮭﺘﯿﮫ وﻣﻌﺮض إﻟﻰ ﻣﺎﺋﻊ ﻣﻦ اﻟﺠﮭﺔ
اﻷﺧﺮى
3
اﻷﻣﺜﻠﺔ اﻟﺘﻄﺒﯿﻘﯿﺔ ﺣﻮل اﻷﻟﻮاح اﻟﻤﻌﺰوﻟﺔ ﻣﻦ إﺣﺪى ﺟﮭﺘﯿﮭﺎ واﻟﺤﺎوﯾﺔ ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ
3/1/1987:Thickness of plate (0.1m).Thermal conductivity (25W/[Link])
,heat generation (5x105W/m3) .The plate is insulated at one side while
other side is supplied to fluid its temperature (92oC) and heat transfer
coefficient of fluid (500W/[Link]) .Calculate max. Temperature can be
reached and draw Temperature Disruption through the wall and fluid.
q h(Ts T )
q o L h(Ts T )
qoL T∞=92C
Ts T h=500W/m2.C
h
x–axis
qo 2 qoL
T(x) (L x )
2
T
2k h
T Tmax when x x max 0
5 10 5 5 10 5 0.1
Tmax ( 0. 1 0 )
2 2
92
2 25 500
Tmax 292 o C
Example: When electric passes through a rectangular section
(6mm×150mm) gives heat generation represented by (qo=0.015.I2).The
air surrounded its heat transfer coefficient (h=5W/m2.K).Hint max. of
Temperature increases (30oC) over air temperature .Find max. Current
allow to pass, k=380 W/[Link].
Let air temperature value = T∞
Max .Temperature = T∞+30
4
qo 2 qoL
Tmax L T
2k h
qo 2 qoL
Tmax T L
2k h
0.0032 o 0.003 o
30 q q q o 49999W/m 3
2 380 5
q o 0.015I 2 I 1825.72 Amp
Example2:The distribution of temperature through the normal wall given
by (T=200–1500x2). Sketch distribution of temperature and explain is the
wall heated in one side or two sides or cooled, x-measured from left and
thickness of wall (10cm).
Solution
dT
T(x) 200 1500x 2 3000x
dx
dT qo
By comparting with equation x C1
dx 2k
C1 0.0
C1 0.0 when the plate is an insulated
Any plate has equation on a form (y=ax2+b) .It is considered an insulated
plate. The plate is cooled from one side.
************************************************************
3/1/1998: A plate A its thickness (5cm) and thermal conductivity
(50W/[Link]) contained heat internal generation (2*106W/m3) .One side is
insulated and other is put beside B its thickness (25mm) and thermal
conductivity is given by k=105+0.2T ,T is measured in (oC) and other side
of plate B is supplied water its temperature and heat transfer coefficient
(800W/[Link]) .Calculate maximum temperature of a plate A .
Solution
q o L2
Tmax Ts
2k
2 *10 6 * 0.05
q' ' q L h(Ts T ) Ts
o
30 155o C
800
T 155 T 155 T1 155
q' ' k 1 2 * 10 6 * 0.05 (105 0.2 1 )
0.025 2 0.025
2500 (1655 0.1T1 )(T1 155) 0.1T12 15.5T1 1655T1 256525 0
5
T12 16395T1 2565250 0 T1 173o C
2 *10 6 * 0.05
Tmax 173 223o C
2 * 50
3/7/2003: Thickness of plate (10cm).Thermal conductivity (20W/[Link])
,heat generation (5x105W/m3) .The plate is insulated at one side while
other side is supplied to fluid its temperature (60oC) and heat transfer
coefficient of fluid (500W/[Link]) .Drive distribution of temperature and
Calculate max. Temperature can be reached .
Solution
Boundries conditions
d 2T q o by Integral dT qo
2
x C1 by Integral
dx k dx k
qo 2
T(x) x C1x C 2 .............................(General)
2k
T
1. First boundary condition 0
x
dT qo
x C1 0 0 C1
dx k
dT qo
x by intergral
dx k
C1=0.0
[Link] boundary condition (T Ts when x L)
qo 2
Ts L C 2
2k
qo 2
C 2 Ts L
2k
qo 2
T(x) (L x 2 ) Ts
2k
6
q h(Ts T )
q o L h(Ts T )
qoL
Ts T
h
qo 2 qoL
T(x) (L x )
2
T
2k h
T Tmax when x 0
Tmax
5 *105
2 * 20
0.1 0
2 2
5 *105 * 0.1
500
60
Tmax 285C
Q6(sheet No.1 year 2009): Steady–state conduction with uniform internal
energy generation in a plane, temperature distribution has quadratic form
and boundary at x=L is insulated as shown in figure below. Determine:–
a. The internal energy generation rate qo by applying an overall energy
balance to the wall.
b. The coefficient a,b and c by applying the boundary conditions
To 120 o C
50mm
T 20 o C
Fluid
h 500W/m 2
.K
x–axis
Solution
500120 20
q' ' h(To T ) q o L h(To T ) q o
0.05
q o 1 * 10 6 W/m 3
7
T To when x 0
B.C dT
0 when x L
dx
d 2T q o by Integral dT qo qoL
x C1 0
From 2nd B.C
C1
dx 2 k dx k k
qoL
C1
k
dT qo q o L By qox 2 qoL
x T(x) x C2
dx k k 2k k
1st B.C To 0 0 C 2
C 2 To
qox 2 qoL
T(x) x To
2k k
By comparing with
T(x) a bx cx 2
We get:–
a To 120o C
q o L 10 6 * 0.05
b 1 *10 4 o C/m
k 5
o
q 1 * 10 6
c 1 * 105 C/m 2
2k 2*5
Q1(sheet No.2 year 2009): Plane wall with prescribed non–uniform
volumetric generation having one boundary insulated and the other
isothermal. Find temperature distribution T(x) in terms of x,L,qo and To.
x Insulation
q x q o 1
o o
L
To
L
x
Solution
8
T
0 xL
B.C x
T T x 0
o
d 2T q o
0
dx 2 k
o x2
d 2T o
x dT
q o 1 q o x C1
dx 2 L dx 2L
st
From B.C 1 .
o L2
0 q o L C1
2L
o
qo L
C1
2
o
o
dT x 2 qo L
q o x 2
dx 2L
o
x x qo L
2 3
T x q o
o
2 x C2
2 6L
nd
From B.C 2 .
o
0 0 qo L
2 3
2 0 C 2 C 2 To
o
To q o
2 6L
o
x 2 x3 qo L
Tx q o
o
2 x To
2 6L
9
Cylinders can be converted to a plate
Cylinders can be converted to a plate when. They are insulated completely
on side surface only (( )ﺳﻄﺤﮫ اﻟﺨﺎرﺟﻲ ﻣﻌﺰول ﻋﺰﻻ ﺗﺎﻣﺎ )اﻟﺨﺎرﺟﻲ واﻟﺪاﺧﻠﻲor heat is
transferred on the Length ()اﻧﺘﻘﺎل اﻟﺤﺮارة طﻮﻟﯿﺎ.
6/3/2005: A copper pipe its length (1.2m) and out diameter (2.5cm) and its
thickness (2mm). Side surface (out and inside) are insulated completely
on side surface only. Its temperature of two ends are fixed (100oC, 40oC)
.Thermal conductivity (400W/m.K).Calculate max. Temperature can
obtained and heat transfer at ends .Hint total heat transfer (50W).
Solution
D1 0.025m r1 0.0125m
r2 r1 t 0.0125 0.002 0.0145m
q = q o V 50 = q o × π(0.01452 0.01252 ) 1.2
q o = 245609W/m 3
k Ts1 Ts 2 400(100 40)
x max * x max 0.081m
qo 2L 245609 * 2 * 0.6
Tmax
qo 2
2k
Ts Ts 2
L x2 1
2L
x 1
Ts Ts 2
2
Tmax
552,621.33
2 * 400
0.6 2 0.0812
100 40
2 * 0.6
* 0.081
100 40
2
Tmax 182.5o C
On side T 100o C q Left q o L x max A c
q Left 245609 * 0.6 0.081 π 0.01452 0.01252
q Left 21.6W
On side T 40 o C q Right q o L x max A c
q Right 245609 * 0.6 0.081 π 0.0145 2 0.0125 2
q Right 28.4W
11/9/2005:A cylinder its length (100mm) and diameter (10mm). Side
surface is insulated completely. Its temperature of two ends are fixed
(100oC, 20oC) .Thermal conductivity (2W/m.K) and electric resistance
(0.25Ω/m).The current passes (10A).Calculate Temp. at Midvale and heat
transfer at ends.
1
Solution
q ρI 2 L 0.25 *10 2 L q o (π * 0.0052 L) q o 318309.886W/m3
k T T 2 100 20
x max o * 2 1 * 0.005m
q 2L 318309.886 2 * 0.05
318409.88 100 20 100 20
Tmiddle (0.005 2 0 2 ) (0)
2 2 2 0.05 20
Tmiddle 62 o C
On side T=100oC
q q o AL1 q o AL x max 318409.88 π 52 0.05 0.000335
q 1.242W
On side T=40oC
q q o AL 2 q o AL x max 318409.88 π 5 2 0.05 0.000335
q 1.258W
Example2: A copper pipe its length (0.5m) and out diameter (2.5cm). Side
surface is insulated completely. Its temperature of two ends are fixed
(10ºC, 50ºC) .Thermal conductivity (380W/m.K) and electric current
gives (20W).Calculate maximum temperature and at Midvale and heat
transfer at ends.
Solution
q qV 20 q 2.5 10 2 0.5
2
4
q 81,487W/m 3
q 2 T Ts 2 T Ts 2
Tx
2k
L x 2 s1
2L
x s1
2
50 10
T0
81487
0.25 2 0 2 0 50 10
2 * 380 2 * 0.25 2
T0 113.8C
k T Ts 2 380 50 10
x max . s1
q 2 * L 81487 2 * 0.25
x max 0.373m
2
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3
Thermal Resistance In Composed Plates
T1 T2 T3 T4
T∞1 k1 k2 k3 T∞2
h1 L1 L2 L3 h2
h2
q '' '' L1 '' L 2 '' L 3 q ''
T1 T 2 T2 q q q
h1 k1 k2 k3 h
T1 T 2
q \\
1 L1 L 2 L 3 1
h1 k1 k 2 k 3 h 2
1
Example1: A thickness wall of furnace (350mm) temperature of its
surface that it is supplied to burned gases (1600oC) and air (65oC).This
wall consists from two layers first stone and insulator thermal conductivity
(1.1W/m2.C , 0.16W/[Link]). Maximum temperature that insulator can
obtained (1250oC). Calculate thickness of layer stone and insulator which
gives minimum .rate heat transfer.
Solution
q''1= q''2
Ts –Ts
1 2 1600–1250 385
q''1 = k ––––––– =1.1–––––––––– = –––– ………………….(1)
L1 L1 L1
q''=h(Ts3–T∞) Ts3= (385/25L1)+65
L2=0.2827m L1=0.1173m
Example3: Thickness of wall (2cm) and thermal conductivity (1.3
W/[Link]).It insulated by insulator from one side thermal conductivity of
insulator (0.35W/[Link]) .Heat flux supplied (1830 W/m2).Consider
temperature of out surfaces (1300oC, 30 oC) respectively .Calculate
insulator thickness required?
Solution
Ts 2 Ts1 1320 30
q' ' 1830 L 2 0.2375m
L1 L 2 0.02 L 2
k1 k 2 1.3 0.35
Example4: Thickness of copper wall (5cm) and thermal conductivity (385
W/[Link]).It insulated by insulator from one side thermal conductivity of
insulator (0.38W/[Link]) and thickness (2.5cm) .Rate of heat transfer
supplied (44kW).Consider temperature of out surfaces (200oC, 38oC)
respectively .Calculate the area of a plate?
Solution
3
Ts 2 Ts1
q Plate
L1 L 2
k1 k 2
200
44,000 A plate A plate = 178.722m 2
0.05 0.025
385 0.038
Example5:Calculate the rate of heat transfer through cross–sectional area
(1m2) of boiler its thickness (12cm) and thermal conductivity
o
(50W/m. C).It supplied to hot gases from one side and water at anther
,heat transfer coefficient of gases and water (1000W/m2.C,5000W/m2.C)
and temperature (1000oC,200oC).
Solution
T1 T 2
q
1 L 1
h gas k h w
1000 200
q 555.556kW
1 0.012 1
1000 50 5000
4
Example7: A dimensions of glass window (1m×1.5m) with thickness
(5mm) .air temperature in outside (45oC). air temperature inside room
(24oC).calculate inside and outside temperature of glass window. Thermal
conductivity of glass (1.4W/m.K),heat transfer coefficient of outside and
inside (20W/m2.C,5W/m2.C)
Solution
T 2 T1 45 24
q' ' 82.81W/m 2
L1 L 2 L 3 1 0.005 1
k1 k 2 k 3 20 1 .4 5
Example8: Out wall surface consists from two layers
o o
(0.1m,k=0.7W/m. C) and anther (0.127m,k=0.065W/m. C) .Calculate
thickness that added to lessen heat transfer by (80%)
Solution
Ts 2 Ts 1 Ts 2 Ts 1
q 2.454(Ts 2 Ts 1 )
L1 L 2 0.1 0.127
K1 k 2 0.7 0.48
After we lessen to 20% from (q'')
Ts 2 Ts 1
0.49(Ts 2 Ts 1 )
0.1 0.127 L
0.7 0.48 0.065
L=0.103m
Example9:A composite wall is consist of two blocks A,B wall
A(k=75W/[Link] , La=50mm) and contains thermal energy generation
(qo=1.5×106W/m3) and insulated from left side .For wall
B(kb=150W/[Link],Lb=20mm) does not have any qo and exposed from
water ( T∞=30oC ,h=1000W/[Link]). T1 T2 T3
1. Determine the rate of heat transfer
to water.
2. Determine the temperatures of the
sides of blocks? ka=75W/m.C kb=150W/m.C
3. Set T(x) for the two block.
LA=50mm LB=20mm
5
Solution
q' ' q o L 1.5 10 6 0.05 75000W/m 2
For block B with convection
T T T2 30
q' ' 2 75000
Lb 1 0.02 1
kb h 150 1000
T2 115 o C
75000
q' ' h(T 3 T ) T3 30
1000
T3 105o C
qo 2 qoL
T(x) (L x ) T2 q L h(T3 T ) T3
2 o
T
2k h
T T3 qoLb qoLb qoL
q' ' k 2 T2 T3 T2 T
Lb k k h
qo 2 qoLb qoL
T(x) (L x )
2
T
2k k h
T=T1 when x=0
Tmax 140 o C
Q3/sheetNo.2: Composite wall exposed convection process as shown in
fig. below inside wall experience a uniform heat generation. Determine T1
and T2 as well as the heat fluxes through walls A and C.
T1 T2
h, T o
q B 4 10 6 W/m 3 h, T
k a 25W/m2 .K
A B C
k B 15W/m2 .K
h 1000W/m2 .K ka kb kc
k C 50W/m2 .K
T 25C
30mm 30mm 20mm
Solution
6
T1 25 T1 T2
q A\ \ q oB L B x max
1 0.03
4 10 6 0.015 15
6
4 10 2 0.015
1000 25
6 T1 T2
1
T1 25
0.015
4 10 0.015 15
1000 25 6
4 10 2 0.015
T1 25 132 1.1T1 T2
2.1T1 1.1T2 25 157........ .......... 2.1
T1 0.5238T2 74.7619... .......... .......... ..1
Heat Transfer from right side
T2 25 T1 T2
q C\ \ q oB L B x max
1 0.02
4 *10 6 0.015
15
6
4 * 10 2 0.015
1000 50
6 T1 T2
1
T2 25
0.02
4 *10 0.015
15
4 *10 2 0.015
1000 50
6
T2 25 108 0.9T1 T2 0.1T1 0.9T1 108.......................... 0.1
T1 9T2 1080................................2
By subtraction Equation(1) from Equation(2)
9.5238T2 1005.238
T2 105.55C
T1 130.05C
7
Heat Transfer In Cylinder
Heat transfer in hollow cylinder without heat generation
1 d dT q o
(r ) 0.0
r dr dr k
1 d dT
(r ) 0.0 r
r dr dr
d dT dT dT C1
(r ) 0 r C1
dr dr dr dr r
T(x) C1Ln r C 2
T T1 when r r1
Boundary conditions
T T2 when r r2
T1 C1Ln r1 C 2 .................... .................... ........1
T2 C1Ln r2 C 2 .......... .................... .......... ........2
From first equation and second:–
T T1
C1 2
r
Ln 2
r1
T T1 T T
k 2π rL 1 k 2π kL 2
dT C
q kA 1 2
dr r r r
Ln 2 Ln 2
r1 r1
2π kL
r
Ln n 1
R th n
r
2π k n Ln
اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ ﻻﻧﺘﻘﺎل اﻟﺤﺮارة ﻓﻲ اﻷﺳﻄﻮاﻧﺎت اﻟﻤﺠﻮﻓﺔ اﻟﺨﺎﻟﯿﺔ ﻣﻦ اﻟﺘﻮﻟﯿﺪ اﻟﺤﺮاري
1
Critical Radius For Insulator
dR th
r rcriticaL when 0.0
dro
1 Ln(r/ro )
R th
hA s 2π kL
2
dR th r 1 1
o 0
dro 2π hL 2π kL ro
k
rcriticaL
h
Heat Transfer Equation In Hollow Cylinder That It Is Free With Heat
Generation
1 d dT q o
(r ) 0.0
r dr dr k
d dT qo r
(r )
dr dr k
dT qor C
1
dr 2k r
qor 2
T(x) C1Ln(r) C 2
4k
T Ts 2 when r ro
B.C
T Ts1 when r rin
2
q o ro
Ts2 C1 Ln(ro ) C2
4k
2
q o rin
Ts1 C1 Ln(rin ) C2
4k
q 2 1
C 1 Ts 2 Ts 1 (rin ro2 )
4k Ln ro
rin
2
qoro2 Ts2 Ts1 qo 2 2 1
Ts2 (rin ro ). Lnro C2
4k
Ln o
r 4k r
Ln o
rin rin
qoro2 Ts2 Ts1 qo 2 2 1
C2 Ts2 (rin ro ). Lnro
4k
Ln o
r 4k r
Ln o
rin rin
Maximum radius
1
q o r C1 2
o
dT q r q 1
0 Ts 2 Ts1 (rin ro )
2
*r
dr 2k r 2k 4k Ln o r
r
rin
q o rcritcal
2 qo 2 2 1
Ts 2 Ts1 (rin ro )
2k 4k Ln ro
rin
2k(Ts 2 Ts1 ) 1 2 1
rcrical o
(rin ro2 )
q 2 Ln ro
rin
3
Insulated Hollow Cylinder From Outside With Heat Generation
T
0 when r r
Boundary conditions r o
T Ts when r r
in
1 d dT q o
(r ) 0.0
r dr dr k
d dT qo r
(r )
dr dr k
dT qor 2
r C1 .(1)
dr 2k
2
q o ro
C1
2k
2
dT q o r q o ro 1
dr 2k 2k r
2
q o r 2 q o ro
T(r) Ln(r) C 2
4k 2k
T=Ts when r=rin
2 2
q o rin q o ro
C 2 Ts Ln(rin ) ﻧﻌﻮﺿﮭﺎ ﻓﻲ
4k 2k
2
q o 2 2 q o ro
T(r) (rin r ) Ln(r/rin ) Ts ............special Equation
4k 2k
2
qo 2 q o ro
ΔT Tmax Ts (rin ro )
2
Ln(ro /rin )
4k 2k
4
Q4(sheet2): Cylindrical shell with uniform volumetric generation is
insulated at inner surface and exposed to convection on the outer surface:–
a. Temperature distribution in shell.
b. Expression for the heat rate per unit length at the outer radius.
Solution
q hAs(To T ) q o V h 2π ro L To T
q o π ro2 rin2 h 2π ro *1To T
To
q o ro2 rin2
T
2hro
T
0 when r r
B.C r in
T T when r r
o o
1 d dT q o
(r ) 0.0
r dr dr k
d dT qo r
(r )
dr dr k
dT qor 2
r C1 .(1)
dr 2k
By using 1st B.C
q o rin2
0 C1 .(1)
2k
q o rin2
C1
2k
dT q o r q o rin2
dr 2k 2k r
dT q o r q o rin2 1
dr 2k 2k r
2
q o r 2 q o rin
T(r) Ln(r) C 2
4k 2k
nd
By using 2 B.C
5
2
q o ro2 q o rin
To Ln(ro ) C 2
4k 2k
2
q o ro2 q o rin
C 2 To Ln(ro )
4k 2k
2 2
q o r 2 q o ro q o ro2 q o rin
T(r) Ln(r) To Ln(ro )
4k 2k 4k 2k
2
q o 2 2 q o rin
T(r) ro r Lnr Lnro To
4k 2k
q o 2 2 q o rin r
2
T(r) ro r Ln To
4k 2k ro
q o 2 2 q o rin r q o ro2 rin2
2
T(r) ro r Ln T
4k 2k ro 2hro
q o 2 2 q o rin r q o ro r
2
2
T(r) ro r Ln 1 in T
4k 2k ro 2h ro
6
Thermal conductivity non–constant
A hollow pipes outer and inner diameter (d2,d1) respectively. Thermal
conductivity given (k=ko(1+βT) temperature of outside an inside (T2,T1)
respectively .Derive rate heat transfer equation per unit length.
Solution
1 d dT
[ (kr ) 0.0] r
r dr dr
dT dr
kr C1
kdT C1
dr r
T2 r2 dr
T1
k o (1 βT)dT C1
r1 r
β r
k o [(T2 T1 ) (T22 T12 )] C1Ln 2
2 r1
(T2 T1 ) r
k o [(T2 T1 ) β(T1 T1 ) ] C1Ln 2
2 r1
k o (T2 T1 )(1 βTav )
C1
r
Ln 2
r1
dT C1 k o (T2 T1 )(1 βTav )
qk
dr r r
Ln 2 r
r1
dT C1 k o (T2 T1 )(1 βTav )
qk
dr r D
Ln 2 r
D1
7
Applications of hollow cylinders
Final/1992:an hollow Iron pipe out and inlet diameter (8mm,7.6mm)
respectively .It is heated by electric current .Total heat energy transfer
during inside inlet surface of pipe .Calculate temperature difference during
the pipe .the current value (250A) ,k=18.6W/[Link],ρ=0.85 Ω.mm2/m .
Solution
L L
R ρ 0.85 10 6 0.173438L
A π(4 3.8 2 ) 10 6
2
2
qo 2 q o ro
ΔT Tmax Ts (rin ro )
2
Ln(ro /rin )
4k 2k
8
Example: An hollow Iron pipe out and inlet diameter (16mm,12mm)
respectively .It has heat generation (7.5×106W/m3). Outside surface of
pipe is insulated completely .Temperature (120oC) of fluid inside cylinder.
Calculate max temperature ,k=21 W/[Link], k=500 W/[Link].
Solution
q 7.5 106 π(82 62 ) 106 659.73W
q hA (Ts T ) 659.73 500 2π 0008 Τs 120
Ts 146.25o C
2
qo 2 q o ro
ΔT Tmax Ts (rin ro )
2
Ln(ro /rin )
4k 2k
Tmax 156C
11/9/2005:Steam its temperature pass through a pipe its internal diameter
(5cm) and its thickness (0.5cm) its temperature of internal surface (97oC)
.The pipe is covered by two layers. The first its thickness (2cm) and
thermal conductivity (1W/[Link]) and second its thickness (1cm) .heat
transfer coefficient of internal surface and external insulator surface
(500,30) W/[Link] respectively .Air temperature (20oC) and pipe thermal
conductivity (50W/[Link]) .Calculate thermal conductivity of second layer.
Solution
q h in As(Ts T ) 30 * * 0.05*1* (97 30) 315.73W
T 1 T 2
q \\
1 Ln(r1/rin ) Ln(r2 /r1 ) 1
h 1 (π D out L) 2π k1L 2π k 2 L h 2 (π D in L)
100 20
315.73
1 Ln(0.03/0.025) Ln(0.04/0.03) 1
500 * π * 0.08 *1 2 * π *1 *1 2 * π * k 2 *1 30 * π * 0.05 *1
k 2 10.84W/m.o C
q' ' h (Ts T ) 22(30 22) 176W/m 2
q q' ' A in 176 * 2π * 0.02 * 1 22.1168W
9
Q6(sheetNo.2 year 2009): Thin tube (Din=2cm,Do=3cm,k=52W/[Link]) is
designed to carry hot fluid at (T =200oC, h=500W/[Link]). Tube is
covered by a layer of insulation (k=0.18W/[Link]). The outside
environment are (T =200oC, h=500W/[Link]). Determine:–
1. The arte of heat transfer at critical thickness.
2. The temperature at the interface point between the wire and
insulation.
3. The arte of heat transfer at r=rin+0.025m.
Solution
k 0.18
rc 0.0225m
h 8
T1 T 2
q
1 Ln ro /rin Lnrc /ro 1
h 1A 1 2π k1L 2π k 2 L h 2 A 2
200 30
q
1 Ln 0.015/0.01 Ln 0.0225/0.015 1
5002π * 0.01 *1 2π * 52 *1 2π * 0.18 *1 5002π * 0.015 *1
q 133.25W
200 To
q
1 Ln0.015/0.01
5002π * 0.01 * 1 2π * 52 *1
To 195.6 o C
re rin 0.025 0.01 0.025 0.035m
T1 T 2
q
1 Ln ro /rin Lnre /ro 1
h 1A 1 2π k1L 2π k 2 L h 2 A 2
200 30
q
1 Ln 0.015/0.01 Ln 0.035/0.015 1
5002π * 0.01 *1 2π * 52 *1 2π * 0.18 *1 5002π * 0.015 *1
q 102W
10
Heat Transfer Equation In Sold Cylinder
1 d dT q
r 0.0
r dr dr k
1 d dT q
r
k 0.0 r
r dr dr
d dT qr
r 0.0
dr dr k
1 d dT q o
(r ) 0.0
r dr dr k
d dT qr
(r ) By Integral two sides
dr dr k
dT q r 2
r C1
dr 2k
0.0 when r 0.0 ..bond 1
dT
dr
C1 0.0
dT qr 2 r dT qr
r
dr 2k dr 2k
q r 2
Tr C2
4k
T = Ts when r = rout ..bond 2
qr 2 q r 2
Ts C 2 C 2 Ts
4k 4k
q r 2
q r 2
Tr Ts
4k 4k
q 2
Tr
4k
ro r 2 Ts
1
Example1: A diameter of circular pipe (20mm) and (k=16W/m.°C).
The electric resistance (2.122×10–3Ω/m) and current (1000A).
Calculate max temperature can be obtained (T∞=20°C,h=89
W/m2.°C).
Solution
q = RI 2 = 1000 2 × 2.122 × 10 3 = 2122W
q = hA s (Ts - T ) 2122 = 89 × 2 0.01Ts 20
Ts = 399.468C
Let length of circular pipe = 1m
q 2122
q q 6754535W/m 3
V π 0.01 1
2
qro 2
Tmax Ts
4k
6754535.78 0.012
Tmax 399.468
4 16
Tmax 410C
Example2: To design an electric heater gives (2kW) its electric
resistance (ρ=1.1Ωmm2/m) thermal conductivity (17W/m.°C) .Wire
temperature (650°C) properties of air (60W/m2.°C,50°C)
respectively. Current passes (20A). Calculate diameter and length of
wire and maximum temperature.
Solution
q electric = q thermal
I 2 L= hAs Ts T
60 πDL650 50
L
400 1.1 10 6
π 2
D
4
D = 3.672mm
q= hA s Ts T 2 10 60 3.762 10 3 L 650 50
3
L 4.7m
Q = qV 2000 q 3.762 10 3 4.7
2
4
q 39,146,722 W/m 3
D 3.762 10 3
ro 1.881 10 3 m
2 2
2
Tmax
qro2
Ts Tmax
2
39,146,722 1.881 10 3
650
4k 4 17
Tmax 652C
Example3: diameter of wire (5mm) is used electric heater operates by
(700A) its electric resistance (ρ=6×10–4Ω/m).It is covered by insulator
its thermal conductivity (0.5W/m.°C). Properties of air (25W/m2.°C
,30°C) respectively. Calculate:–
1. Outside surface temperature of wire.
2. Outside surface temperature of insulator.
Solution
q electric = q thermal
I 2 L= hAs Ts T
700 2 6 10 4 L 25 π 0.005LTs 30
Ts 778C
k 0.5
rc 0.02m
h 25
5 10 3
r1 2.5 10 3 m
2
r2 r1 rc r2 2.5 10 3 0.02 0.0225m
After Adding Insulator
q electric = q thermal
I 2 L= s
T Tinsulator
Lnr2 / r1
2 k L
700 2 L=
778 Tinsulator L
Ln r2 / r1
2 k
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3
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qelectric = qthermal
I2ρL= hA (Ts–T∞)
7002 6 104 25 π 0.005L(Ts 30)
k 0.5
rcricticaL 0.02
h 25
294=25×π×0.04(Ts-30)
T 123.58 o C
11/1/2003: Electric heater gives (1600W/m) its resistance (ρ=1.23*10–
4
Ω.m2/m). Maximum temperature not exceeds (1250oC) .Heat transfer
coefficient (250W/[Link]) .air temperature (90oC). Calculate diameter
of heater and current requirement .Thermal conductivity of wire of
heater (40W/m.C)
Solution
L
q' L ρI 2 1600
A cross
q' L q o (π r 2 L) q o ro2 509.295............................(1)
509.295
q o ro ............................................................(2)
ro
q o ro2 q o ro
Tmax T
4k 2h
509.295
509.295 ro
1250 90 ro 0.88 *10 3 m D 1.76 *10 3 m
4 * 40 2 * 250
L L
q' L ρI 2 1600 1.23 *10 4 I 2
A cross π(0.88 *10 3 )
I 5.626Amp
4
Example1: Diameter of pipe (70mm) is covered by thermal insulator its
thickness (25mm) .The pipe is heated from inside outer and inner
temperature (321oC,545oC) respectively .rate heat transfer (1260W/m)
Same thermal insulator is used to insulator anther pipe its diameter
(150mm) by thickness of thermal insulator (35mm). Later outer and inner
temperature (50oC , 354oC).Calculate rate of heat transfer per unit length
in second case.
Solution
For thermal insulator:–
T Tout 545 321
q in 1260
Ln(rout /rin ) Ln(60/35)
2π kL 2π k
k 0.4825W/m. o C
For second case
354 50
q 2406.36W/m
Ln((110/75)
2π * 0.4825
Q8/sheet No.2 year 2009: A copper pipe its diameter (28mm) is heated
by electric current (1200A) electric resistance (2×10–6Ω) is covered by a
cotton its thermal conductivity (0.6 W/[Link]) and out diameter (34mm)
after is covered by Plastic its thermal conductivity (0.4 W/[Link]) .and heat
transfer between the air and the pipe (20W/[Link]) .Calculate :–
1. Thickness of Plastic which gives Less Temperature for cotton.
2. Temperature surface of copper.
3. Max Temperature for Plastic.
Solution
k 0.4 3
rcriticaL 0.02m
h 20
t=0.02–17=3mm
1 2
q=I2R=12002×2×10–6=28.8W
T2 T
q
Ln(r3/r3 ) 1
2π k 2L 2π hr3L
1
T2 25
28.8
Ln(20/17) 1
2π 0.4 2π 20 0.02
T2=38.32oC
T1 T
q
Ln(r2 /r1 ) Ln(r3 /r2 ) 1
2π k1L 2π k2 L 2π hr3 L
T2 25
28.8
Ln(17/14) Ln(20/17) 1
2π 0.06 2π 0.4 2π 20 0.02
T2 53.15o C
Example2: A hollow cylinder is made from Uranium outer and inner
diameter (26mm, 16mm) respectively. outer and inner surfaces are
covered by a carbon steel its thickness (0.5mm)from each sides .The
cylinder contains a heat generation (5×105W/m3) the cylinder is cooled by
fluid from two sides its heat transfer coefficient (526W/m2.ºC) from inside
and heat transfer and its temperature from inside and outside
(200ºC,240ºC)coefficient (516W/m2.ºC) from outside max Temperature
is laid on (10.2mm) from centre of cylinder .Calculate temperature of
carbon steel inside and outside and max temperature .hint thermal
coefficient of Uranium and Carbon steel (31W/m.ºC) ,(21W/m.ºC).
Solution
T1 Tfluid
qoV
Ln(r2 /r1 ) 1
2π k1L 2π hr1L
T1 200
5 105 π(10.22 82 ) 10 6
Ln(8/7.5) 1
2π 21 2π 526 7.5 103
T1 =202.5oC
T2 Tfluid2
q o V2
Ln(r2 /r1 ) 1
2π k1L 2π hr5L
2
T2 240
5 105 π(132 10.22 ) 106
Ln(8/7.5) 1
2π 21 2π 516 13.5 103
T2 =242.3oC
q 2 1
C1 Ts 2 Ts1 ( rin ro2 )
4k Ln ro
rin
5 10 5 1
C1 (2432.3 202.5) (13 2 8 2 )
4 31 Ln 13
8
C1=872132
q 2 2 r
Tmax Ts1 (rin ro ) C1Ln o
4k rin
5 105 2 10.2
Tmax 202.5 (8 10.22 ) 872132Ln
4 31 8
Tmax 254 C
o
Example3: Hot water its temperature (110ºC) flows through the pipe its
conductivity (52W/m.K) its inner radius (2cm) and its thickness (0.3cm)
.The pipe is covered by layer of an insulator its external temperature
(30ºC) when the air temperature (22ºC) ,heat transfer coefficient inside the
pipe (80W/m.K) and outside insulator (22W/m.K). Calculate thickness of
layer insulator if its conductivity (0.038W/m.K).
Solution
3
q h w A(T3 T ) 22 * 2r3 (30 22) 1105.84r3 W/m 2
T1 T3
q
1 Ln(r2 /r1 ) Ln(r3 /r2 )
h 1A 1 2kL 2kL
110 30
1105.84r3
1 Ln(0.023/0.02) Ln(r3 /0.023)
80 * 2 * 0.02 2 * 52 2 * 0.038
Ln(r3 ) Ln0.023
1105.84r3 0.1 80
2π * 0.038
15.9r3 4.188281r3 Ln(r3 ) 0.07234 0] 15.9
r3 0.2634Ln(r3 ) 0.0045 0
By Netwon Raphson method r3 0.036m
t 0.036 - 0.023 0.013m
Example4: A tube of thickness (6mm) and (k=40W/m.K ,Din=10cm) is
covered by insulation layer of (5cm) thickness with (k=0.2W/m.K) then
by another layer of insulation with thickness (3cm) and
(k=0.4W/m.K).Inside temperature of tube (300oC) and the outside
temperature (40ºC). Determine the rate of heat transfer.
Solution
T1 T4
q
Ln(r2 /r1 ) Ln(r3/r2 ) Ln(r4 /r3 )
2πk1L 2πk 2L 2πk 3L
300 40
q 428.065W
Ln(56/50) Ln(106/56) Ln(136/106)
2π * 40 2π * 0.2 2π * 0.4
Example5: The same tube ,the outer insulation is minimized to (1.5cm)
and another layer is put its conductivity is given by (k=0.1+0.008T)
.Determine the necessary thickness of insulation ,So that ΔT overall and q
are constants.
T1 T5
q
Ln(r2 /r1 ) Ln(r3/r2 ) Ln(r4 /r3 ) Ln(r5 /r4 )
2πk1L 2πk 2L 2πk 3L 2πk 3L
4
300 T4
q T4 60
Ln(56/50) Ln(106/56) Ln(121/106)
2π * 40 2π * 0.2 2π * 0.4
60 40
k av 0.1 0.008 0.5
2
300 40
428.065 r5 140mm
Ln(56/50) Ln(106/56) Ln(121/106) Ln(r5 /121)
2π * 40 2π * 0.2 2π * 0.4 2π * 0.5
t r5 r4 140 121 19mm 1.9cm
5
Hollow spherical without heat generation
1 d 2 dT
. (r ) 0.0
r 2 dr dr
2 dT
dr ) C1
d (r
dT C1
2
dr r
1
T(r) C1 C 2
r
T=T1 when r=r1
T=T2 when r=r2
1
T2 C1 C 2 ……………………………(1)
r2
1
T1 C1 C 2 ……………………………..(2)
r1
1 1 T T1
T2 T1 C1 ( ) C1 2
r1 r2 1 1
( )
r1 r2
T2 T1 1
C2 [ ] T1
1 1
( ) r1
r1 r2
T2 T1 1 1
T(r) [ ]( ) T1
1 1
( ) r2 r
r1 r2
1
T T 1 T T
q kA
dT
dr
k 4π r2 2 1 2 2 1
1 1 1 1
( ) r ( )
r1 r2 r1 r2
4π k
1 1
( )
r r2
R th 1
4π k
1 1
( )
r ro 1
R th in
4π * k h * 4π * ro2
1
dR th ro2 2
0.0
dro 4 πk h(4 πro 3 )
k
rcritical
2h
1 d 2 dT q o
. (r ) 0.0
r 2 dr dr k
2 dT qor 2
d(r dr ) k dr
dT qor3
r2
C1
dr 3k
dT
0.0 when r 0
dr
dT qor
C1 0.0
dr 3k
2
qor2
T(r) C
6k
T=Ts when r=ro
qor 2
C Ts
6k
qo 2
T(r) (ro r 2 ) Ts
6k
2
q o ro
Tmax Ts
6k
Example1: a liquid oxygen is kept in a spherical its radius (1m) is covered
.what is the thickness of the insulator that makes the evaporation of oxygen
(0.01) from oxygen liquid in (10,000sec). If the spherical is fulled by (80%)
(hfg=215J/kg), temperature of oxygen liquid (90K) and density (1140 kg/m3)
air temperature (288K). Heat transfer coefficient between spherical and air
(4.5W/m2.K).
Solution
m V 0.8 1140 1 3820.176kg
4 3
3
m m h fg mo = 3820.176?? × ??10 - 6?
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\\
mo=3820.176×10-6
q=3820.176×10-4×2×105=764W
T 1 T 2
q
1 1
( )
rin ro 1
4πk h * 4πr 2
288 90
764
1 1
( )
1 ro 1
4 π 0.07 4.5 (4 π r o )
2
3
288 90
764
(ro2 ro ) 1
4π 0.07ro 4.5 (4π ro 2 )
2
Solution
Tair TN2
q
1 1 1 1
( )
4k r1 r2 4r22
4
300 77
q 13.06W
1 1 1 1
( )
4 0.0017 0.5 0.525 4 0.5252
q mh fg
13.06=804×Vo×2×105
Vo=0.007 m3/day
5
o r
2
r4
q
6 20r 2
T (r ) o
C2
k
T Ts when r rout
o ro
2
ro4 o ro
2
ro2
q
2 q
T (r ) 6 20 ro
C2 Ts
6 20
C2
k k
ro2 ro2 o 10ro 3ro
2 2
q
o
q
Ts C Ts C
6 20 60
2 2
k k
o 7 ro
2
q
60 7q o ro2
Ts C2 C2 Ts
k 60k
o r
2
r4
q
6 20r 2 7q o r 2
T (r ) o
o
Ts
k 60k
Q2(sheet No.2): Representation eye with a contact lens( )ﻋﺪﺳﺔas a composite
spherical system subjected to convection processes at the boundaries:–
a. Thermal circuit with and without contact lens in place.
b. Heat losses from anterior chamber for both cases.
Solution
T 2 T1
q
1 1 1 1 1 1 1 1
( ) ( )
h1 4π rin2 4π k1 r1 r2 4π k 2 r2 r3 h 2 4π ro2
37 21
q
1 1 1 1 1 1 1 1
12 4π * 0.0102 2
4π * 0.35 0.0102 0.0127 4π * 0.80 0.0127 0.0165 6 4π * 0.0165 2
q wo 53.5mW
6
37 21
q
1 1 1 1 1
12 4π * 0.0102
2
4π * 0.35 0.0102 0.0127 6 4π * 0.01652
q wo 130.5mW
7
اﻟﺴﻄﺢ اﻟﻤﺰﻋﻨﻒ
اﻟﺴﻄﺢ اﻟﻤﺰﻋﻨﻒ
t(x) t
L
A(x) w.t(x) A(x) w.t
Straight uniform section fin Straight uniform section fin
L=r2–r1
Ac(x)=2πrt
r2
L
R1
1
Mathematic analysis for heat transfer in fins
q x q xdx dq convection
dq convection hdAs(T T ) hPdx(T T ) : P circumference
dq x
q x dx q x dx
dx
d dT
qx qx (kA(x) )dx hPdx(T T )
dx dx
1 dA(x) dT d 2 T hP
(T T ) 0.0
A(x) dx dx dx 2 kA(x)
(ﻣﻌﺎدﻟﺔ ﻋﺎﻣﺔ ﺗﺼﻠﺢ ﻟﻜﻞ أﻧﻮاع اﻟﺰﻋﺎﻧﻒ ﻋﺪا )اﻟﺤﻠﻘﯿﺔ
d 2T hP hP
2
(T T ) 0.0 But
θ (T T ) and m2
dx kA(x) kA(x)
d 2θ
2
m 2
θ 0.0
dx
2h
hP for rectanglar
m { kt
2h
kA(x) kr
for circlar
2
Cases of fins
1. Heat convection .
2. Insulated fins.
3. Fixed temperatures and two ends
4. Infinite length.
1. Heat convection
θx C1cosh mx C 2sinh mx
dT dT hθL
k x L h(TL T ) hθL When x L
dx dx k
θ θb when x 0
B.C dθ hθ
when x L
dx k
اﻷول ﺑﺘﻄﺒﯿﻖ اﻟﺸﺮط
θb C1cosh 0 C 2sinh 0
C1 θ b
3
kmθ bsinh mL hθ b cosh mL
C2
kmcosh mL hsinh mL
C 1= θ b
–k(C1m sinh(mL)+C2m cosh(mL))= h(C1cosh(mL)+C2sinh(mL))
–k(θb m sinh(mL)+C2m cosh(mL))= h(θb cosh(mL)+C2sinh(mL))
C2 [[Link](mL)+ km cosh(mL)]= θb [k m sinh(mL)+h cosh(mL)]
θb [k m sinh(mL)–h cosh(mL)]
C2 = ––––––––––––––––––––––––––
[[Link](mL)+ km cosh(mL)]
θb [k m sinh(mL)+h cosh(mL)]
θ= θbcosh(mx)+ –––––––––––––––––––––––––– sinh (mx)
[[Link] (mL) + km cosh (mL)]
h
coshm(L x) sinhm(L x)
θ km
θb cosh(mL)
h
sinh(mL)
km
Heat transfer equation
qf= –kAc dT x=0.0
dx
h
sinhmL coshmL
q f kmA cθ b km
coshmL h sinhmL
km
Insulated fins
θ= C1cosh(mx)–C2sinh(mx)
dθ dT
C 2 m sinh(mx) C 2 m cosh(mx)
dx dx
1 0
θ=θb when x=0.0 θb=C1cosh(0)–C2sinh(0)
C 1= θ b
dT
x L 0.0 θ b msinh(mL) C 2 mcosh(mL) 0
dx
θ b sinh(mL)
C2
cosh(mL)
6
θ b sinh(mL)
b cosh(mx) sinh(mx)
cosh(mL)
θ [cosh(mL)cosh(mL) sinh(mL)sinh(mx)]
b
cosh(mL)
θ coshm(L x)
θb coshmL
Heat transfer equation
q f kmA cθ b tanh(mL c )
C1cosh(mx) C 2 sinh(mx)
θ θ b when x 0.0 b C1cosh(0) C 2sinh(0)
C1 θ b
L when x L L b cosh(mL) C 2sinh(mL)
L b cosh(mL)
C2
sinh(mL)
θ L θ b cosh(mL)
θ θ b cosh(mx) sinh(mx)
sinh(mL)
θ cosh(mx).sinh(mL) θ Lsinh(mx) θ bsinh(mx).cosh(mL)
θ b
sinh(mL)
sinh(mx) bsinh(mx).cosh(mL)
b cosh(mx) L
sinh(mL)
cosh(mx).sinh(mL) Lsinh(mx) bsinh(mx).cosh(mL)
b
sinh(mL)
{sinh(mL)cosh(mx) sinh(mx).cosh(mL)} Lsinh(mx)
b
sinh(mL)
7
L
sinh m ( L x ) sinh( mx )
b
b sinh mL
d
[Link](mx) [Link](mx)
dx
d
q f kAc kAc [[Link](0) C 2 [Link](0)
dx x 0
L
cosh mL
b
q f kmAc b
sinh mL
θ=C1emx+C2 e–mx
T=Tb when x=0.0
T=T∞ when x→∞
C 2= θ b
C1= 0.0
L
e mx
b
q f kmAc b
Fins performance
Fin effectiveness and efficiency
q fin
fin effctiveness
q with out fins
For infinite length
1
kmAs b kP 2
hAc b hAc
Fin effectiveness and efficiency
8
Real heat transfer to fins
fin efficiency
max heat transfer
9
Non–uniform section fins
qf=η[Link]
2
t
A f 2 w t L.t
2
2
2h
mL ( L) 3 / 2 : A project Lc .t
kAproject
Fin: Additions of material to a surface to increase area and thus decrease the
external thermal resistance from connecting and/or radiating solids.
Fin effectiveness: Ratio of the actual heat transfer from a fin to the heat
transfer from the same cross-sectional area of the wall without the fin.
Fin efficiency: Ratio of the actual heat transfer from a fin to the heat transfer
from a fin with the same geometry but completely at the base temperature.
10
Example1: Calculate increasing percentage ratio in rate of heat transfer
because we put numbers of straight rectangular section is fixed on plane
wall length of fins (50mm) and thickness (0.5mm) are distributed by equal
distances (500fins/m) .Heat transfer coefficient between the wall and
surrounding before the fins are put (32W/m2.°C).Thermal conductivity
(200W/m.°C).So calculate fins surface efficiency.
Solution
1/2
32 0.5 10 3
1/2
ht 1
0.00632 0.5
2k 2 2 200
The fin is insulated
2h 2 32
m 25.3m -1
kt 200 0.5 10 -3
q qo
Increasing Percentage Ratio t
qo
q total Nq fins q between fins
t
q fin kmA cθ b tanh(mL c ) L c L 50.25 10 3 m
by using
2
q fin 200 * 25.3(0.00051w)θ b tanh(25.3 50.25) 2.16wθ b
q o hAθ b 32(1 * w)θ b 32wθ b
q between fins h(L wall Nt)wθ b For plate wall and rectanglar fins
q between fins 32(1 500 0.5 10 3 )wθ b 24wθ b
q total (500 216 24 wθ b 1104wθ b
(1104 32)wθ b
Increasing percentage ratio 3350%
32wθ b
q max hA wet θ b A wet h2NL fin L wall
q max 32 * (2 * 500 * 0.05 1)wθ b 1632wθ b
qt 1104w θ b
η surface 68%
q max 1632w θ b
1
Example2: Water its temperature (80°C) flows in the pipe its
diameter(60mm) and length (1.2m) and heat transfer coefficient between
the water and surfaces (400W/m2.°C) the energy transfer from out surface
for pipe to air its temperature (18°C), heat transfer coefficient between the
air and surfaces (23W/m2.°C) to increase heat transfer (20fins) are added
the fins are straight and rectangular are put on air side by thickness(3mm)
and length (50mm) the distances between fin and other are equal .thermal
conductivity for the fins (55.6W/m.°C). Calculate percentage increasing
in heat transfer and total heat transfer overall.
Solution
T1 T 2 80 18
qo A Pipe (π 0.06 1.2) 305W
1 t wall 1 1 1
h w A LA h a A 400 23
q h air A s b 305 23 0.06 1.2 b
θ b 58.62C
1/2
1/2
2h 2 23
m 16.6m 1
kt 0.003 55.6
q total Nq fin q between fins
q fin kmA cθ b tanh(mL c ) 55.6 16.6 0.003 1.2 58.62tanh 16.6 0.0515
q fin 134.826
For Circular Wall
A between Fins D Nt L Pipe
A b.f π 0.06 20 0.003 1.2 0.1542m 2
T T1 80 18
q 2 A b .f 0.1542 207.92W
1 1 1 1
h w h air 23 400
q total Nq fin q b.f 20 134.826 207.92 2904.446W
q q o 2904.446 305
% t 852%
qo 305
2
Example3: A wall separates between the air and water a straight
rectangular fins are put on air side to increase heat transfer .Calculate heat
flux before and after the fins are put and efficiency the properties of fins
(t=1.6mm, L=20mm) and water (Tw=93°C,hw=450W/m2.°C) and air
(T=38°C ,h=22W/m2.°C) and wall (twall=2mm, k=200W/m.°C). If fin
number equals to 80 fins.
Solution
T1 T 2 93 38
q A plate 1135.36W
1 L 1 1 0.002 1
h w k ha 450 200 22
q hA Plate b 1135.36 22 1 1 b b 52.42C
After the fins are put
22 0.002
1/ 2
ht 1
0.01 The Fins Are Insulated
2k 2 2 200
1/ 2
1/ 2
2h 2 22 1
m 11.72m
kt 0.002 200
t 1.6
L c L fin 20 20.8mm
2 2
q fin kmA c b tanh mL c
q fin 200 11.7 1.6 10 3 1 52.42 tanh 11.72 20.8 10 3
q fin 46.84 W
A b.f L wall Nt w 1 80 * 1.6 10 3 0.872m 2
T1 T 2 93 38
q A b.f 0.872 1005.73W
1 L 1 1 0.002 1
hw k ha 450 200 22
q total Nq fin q b.f 80 * 46.84 1005.73
q total 4753W
4753 1153.36
%
1153.36
% 312%
3
Example4:A plate its thickness (6mm) separates between the water its
temperature (82°C) and the air its temperature (16°C) .heat transfer
coefficient on water and air side (450W/m2.°C, 35W/m2.°C) respectively
numbers of the straight and rectangular fins are put on air side their
dimensions (L=25cm, t=1.25mm) .Calculate the step of fins if heat flux
(1576W/m2) after fins putting. Thermal conductivity and fins
(200W/m.°C).
Solution
2h 2 35
m 14.79
kt 200 1.25 10 3
t 1.25
L c L fin 25 10 2 250 250.625 10 -3 m
2 2
T 2 T1 82 16
q' '
1 L 1
A Plate
1 0.006 1
1 1 2141.21W
h w k h air 450 200 35
q" h b 2141.21 35 b b 61.17 C
q fin kmA c b tanh mL c
q fin 200 14.79 1.25 161.17 tanh 14.79 250.625 10 3
q fin 225.93W
A b.f L plate Nt w 1 1.25 10 3 N 1 1 1.25 10 3 N
q b.f h air 1 1.25 10 3 N b 35 1 1.25 10 3 N 61.17
q b.f 2140.95 2.6765N
q "b.f 2141.21 1 1.25 10 3 N 2141.21 2.6765N
q total Nq fin q b.f 157601 1 225.93N 2141.21 2.6765N
15760 223.2547N 2141.21
N 61Fins
4
Example5 (10/1/1995): A plate separates
between the water (90°C) and the air its
temperature (15°C) .heat transfer coefficient on 12mm
water and air side (500W/m2.°C,25W/m2.°C)
respectively numbers of the straight and 6mm
rectangular fins are put on air side their
dimensions (L=25cm, t=1.25mm) .Calculate
the step in fins and efficiency of fins and
percentages , the heat flux (15kW/m2) .thermal
conductivity and fins (200W/m.°C).
Solution 2mm 20mm
1/ 2
1/ 2
2h 2 25 1
m 14.73m
kt 0.00125 200
T T1 90 15
q "o 2 1785.71W/m 2
1 1 1 1
h w h air 500 25
q"o h b 1785.71 25 b b 71.42C
q fin kmA c b tanh mL c
q fin 200 14.73 1.25 10 3 1 71.42 tanh 14.73 250.625 10 3
A b.f L wall Nt w 1 1.25 10 3 N 1 1 1.25 10 3 N
T T1 90 15
q b.f 2
1 1
A b .f
1 1
1 1.25 10 3 N 1785.71 2.2321N
h w h air 500 25
q total Nq fin q b.f 1785.71N 1785.71 2.2321N
15 103 1 1 1785.71N 1785.71 2.2321N
N 7.4 7fins
L 1
Step wall
N 7
Steps 0.1428m
15000 1785
% 740%
1785
5
Example6: A wall used to separated between a cold air and a hot water to
increase heat transfer ,uniform straight fins are put its separated distance
(40mm) and thickness of fins (4mm) and length (80mm) .fin efficiency on
air side (96%) and on water side (55%). Heat transfer on air side and
water (45W/[Link],2W/[Link]). Calculate heat transfer percentage after the
fins are put in the following of case :–
1. If the fins are put on air only.
2. If the fins are put on water only.
3. If the fins are put on air and water.
Solution
1
N 25 fins
0.04
q
f f
qmax
qmax=hAwetθb
Awet=NAout surface of fin+A betweenfins
Awet=[N×2(w)Lfin+wt+(wLwall–Nwt)]
qf=ηf qmax=0.96 hAwetθb=2×0.96[2*25*0.08+0.004+(1–25*0.004)]wθb
qf=0.3wθb
qtotal Nq f qbetweenfins
qtotal (25 0.3 1.8) w b 2.988w b
T T Tw Tair
qtotal w air 7.7(Tw Tair ) w
1 1 1 1
hw A UA 45w 9.288w
T T T T
qtotal w air w air 1.915(Tw Tair )
1 1 1 1
hw A ha A 45w 2 w
6
qtotal qo 7.7 1.915
% 302%
qo 1.915
Second case
1
N 25 fins
0.04
q
f f
qmax
qmax=hAwetθb
Awet=NAout surface of fin+A betweenfins
Awet=[N×2(w)Lfin+wt+(wLwall–Nwt)]
qf=ηf qmax=0.55 hAwetθb=45×0.96[2*25*0.08+0.004+(1–25*0.004)]wθb
qf=99.099wθb
qtotal Nq f qbetweenfins
qtotal ( 25 99.099 40.5) w b 2517.975 w b
T T Tw Tair
qtotal w air 44.2(Tw Tair ) w
1 1 1 1
hw A UA 45w 2517.975w
T T T T
qo w air w air 1.915(Tw Tair )
1 1 1 1
hw A ha A 45w 2 w
q qo 44.2 1.915
% total 2208%
qo 1.915
7
Example7: Water its temperature (90°C) flow over a surface of cylinder
its diameter (6cm). Heat transfer coefficient between the surface and water
(1000W/m2.°C) an air flows inside the cylinder its temperature (20°C).
Heat transfer coefficient between the surface and to increase heat transfer
(4fins) are put its thickness (1.5mm). Calculate the heat transfer ,If
(k=400W/m.°C).
D t 6 0.15
L fin 0.2.925cm
2 2
1/ 2
ht 1 25 0.0015
0.06 0.5
2k 2 2 400
The fins are insulated
2h 2 25
m 9.13m -1
kt 400 1.5 10 -3
qt qo
Increasing percentage ratio =
qo
qtotal Nq f qbetweenfins
t
qf=kmAcθbtanh(mLc):::Lc=L+ =(20.925+1.5/2)× 10–3=20.925×10–3
2
qf=400×9.13(1.5×10–3w) θbtanh(9.13×20.925×10–3)= 1.43wθb
qo= hAθb =32 wθb
q between fins= hAbetweenfinsθb=h(A total–NAfins) wθb =h(Lwall–Nt) wθb
qo=25(0.06π–4×1.5×10–3) wθb =3.65 wθb
qtotal=(4×1.43+3.65) wθb =9.3699 wθb
T T 90 20
qtotal w air 624 w
1 1 1 1
hw A UA 1000 0.06 w 9.3699 w
8
Tw Tair 90 20
qo 322 w
1 1 1 1
hw A ha A 1000 0.06 w 25 0.06 w
0.005mm
k b 1W/m 2 .C
T ,o 200 o C
h o 40W/m 2 .C
Solution
q o hATb T 1000 * 0.0127 2 * 75 20 8.87W
ﺑﻌﺪ وﺿﻊ اﻟﺰﻋﺎﻧﻒ
2h 2 *1000
m 3
81.65m 1
kr 1.5 * 10
400 *
2
3
q fin kmA c θ b tanhmL c 400 * 81.65 *
π
2
1.5 * 10 3 * 55 * tanh 81.65 * 15
1.5
* 10
4 2
q fin 2.7238W
10
ﻣﻌﺎﻣﻞ اﻧﺘﻘﺎل اﻟﺤﺮارة اﻹﺟﻤﺎﻟﻲ ﺑﯿﻦ
اﻟﺰﻋﺎﻧﻒ واﻟﻤﺎﺋﻊ اﻷﻋﻠﻰ
Heat Transfer Overall
50.9
q total U1A plateθ b U1
0.0127 2 * 55
U1 5737W/m 2 .C
11
Example: A copper dram its diameter (12.5cm) and length (5cm)is heated
by a hot air its heat transfer coefficient (284W/m2.°C).The temperature is
measured in base (93°C) and end (179°C) .Calculate air temperature.
Solution
m
2h
2284
46
kr 42.66.2510-3
h
cosh m ( L x ) sinh m ( L x )
T T km
b Tb T cosh mL
h
sinh mL
km
h
cosh m (0) sinh m ( 0)
179 .5 T km
93 T cosh( 46 0.05)
h
sinh( 46 0.05)
km
179 .5 T
0.12
93 T
T 191o C
1
Example1: A copper pipe its length (50cm) and its diameter (2.5cm)is put in
air its temperature (30°C) and heat transfer coefficient (75W/m2.°C) .The
pipe is fixed at its end by a wall its temperature of ends (70°C, 100°C)
.Calculate minimum temperature in the pipe .and heat transfer to air
,k=380W/m.°C.
Solution
h=75W/[Link].T∞=35oC
100oC 70oC
0.5m
θL
sinhm(L x) sinh(mx)
θ θb
θb sinhmL
dθ θ b coshm(L x) θ L cosh(mx)
m 0.0
dx sinhmL
θ b coshm(L x) θ L cosh(mx)
2h 2 75
m 5.6m 1
kt 200 0.00125
θ L TL T 70 30 40 o C
θ b Tb T 100 30 70 o C
70cosh5.62(L x) 40cosh(5.62x) x 0.3m
L
cosh mL
b
q f kmAc b
sinh mL
40
cosh(5.62 0.5)
q f 380 5.62 (0.25) 2 40 70 98.35
4 sinh(5.62 0.5)
1
Example2: A rotational shaft is rotated on a simply supported its diameter
(12mm) from friction the temperature of simply supported is(175°C)in room
its temperature (35°C) .heat transfer coefficient (5W/m2.°C).In middle
(100°C). Find minimum distance between simply supported to obtained this
bond.
Solution
To check type of fins
1 5 0.006
1/ 2
hr
0.015 L/2 L/2
2 k 2 2 61
The fin is insulated
1/ 2
1/ 2
2h 25
m 5.23m 1
kr 61 0.006
When x=L1=L
L
sinh m ( L 0.5 L ) sinh( 0.5mL )
b
b sinh mL
100 35 2 sinh 2.81L
0.56428
175 35 sinh 5.62 L
L=
θ
coshmL L
θb
q f kmA cθ b
sinhmL
Example3: A rotational shaft is rotated on a simply supported its diameter
(12mm) from friction the temperature of simply supported is(175°C)in room
its temperature (35°C), heat transfer coefficient (5W/m2.°C).In middle
(100°C). Find minimum distance between simply supported to obtained this
bond.
Solution
To check type of fins
2
1 5 0.006
1/ 2
hr
0.015
2k 2 2 61
The fin is insulated
1/ 2
25
1/ 2
2h
m 5.23m 1
kr 61 0.006
When x=L1=L
T T cosh m ( L x )
b Tb T cosh mL
100 35 cosh( 0)
175 35 cosh 5.23 L
L=0.268m
Ltotal=2×0.268=0.535m
3
Annular circle fins
A cylindrical motor cycle engine's cover is made from Aluminum alloy
(H=0.15m,Do=50mm) .Under operation conditions it was noted that (Tb=500K,T
=300K,h=50W/[Link]).Five annular of rectangular fins profile were put in equal distance
in order to increase the rate of heat transfer .The specification of the fins are (t=6mm,
L=20mm, η f 0.95 ).
a. Determine the percent increase of heat transfer after using the fins.
b. Determine the effectiveness .
Solution
q o hAs(Tb T ) 50 * π * 0.05 * 0.15 * (500 300) 235.62W
r2 r1 L 0.025 0.02 0.045m
t 0.006 6mm
r2:critical r2 0.045 0.048m
2 2
q f η f q max
q f 0.95 * 50 * 2 * π * (0.0482 0.0252 ) * (500 300)
q f 100.22W
q total Nq f q between fins
q total 5 *100.22 50 * 0.15 5 * 0.006* * 0.05(500 300)
20mm
q total 689.6
689.6 235.62
% 1.9268911681468064274522860908182%
235.62
q fin 100.22
10.6 25mm
q with out fin 50 * π * 0.05 * 0.006 * 200
45mm
Final 29/6/2008: Suppose that (150W) of heat is to be dissipated from the surface of
cylinder to the environment at (T=25oC,h=10W/[Link]). The cylinder is of
(L=25cm,D=20cm). In order to decrease the surface temperature of the cylinder, several
rectangular fins of (t=2mm, L=25mm,k=200W/[Link]) are placed a long the cylinder.
1. Determine the cylinder the surface temperature before using the fin.
2. Determine the necessary number of so that the surface temperature must not exceed
(80oC).
3. Determine the efficiency and effectiveness of each fin.
Note: Use the corrected length Lc and the fin equation of insulated tip.
Solution
q hAs(Ts T ) 150 10 * (π * 0.2 * 0.25)(Ts 25)
Ts 120.5o C
r2 r1 L fin 0.1 0.025 0.125m
1
t 0.002
r2:corrected r2 0.125 0.126m
2 2
hP 10 * (2π * 0.126)
m 5m 1
kA c 200 * (2π * 0.126 * 0.002)
q kmA c θ b tanh(mL c ) 200 * 5 * (2π * 0.126 * 0.002)(80 25)tanh(5 * 0.026)
q fin 11.25W
q b.f h(H Nt)θ b 10(0.25 0.002N)(80 55) 137.5 1.1N
q total Nq fin q b.f 150 11.25N 137.5 1.1N
N 1.2 2
q fin 11.25
η fin 55.4%
q max 10 * 2π (0.126 2 0.12 ) * 55
q fin 11.25
16.2
q without fin 10 * 2π * 0.1 * 0.002 * 55
2
Example1: A long pipe is heated from one ends when reached to
stead we find temperature at two point distance between them
(100mm)equal (119oC),(100oC) whenever air temperature (20oC). If
diameter (20mm) an thermal conductivity (k=120W/[Link]). Calculate
heat transfer coefficient .
Solution
x x+0.1
L T T
e mx
b Tb T
x Tx T
e mx .......... .......... .......... ......(1)
b Tb T
x Tx 0.1 T
e m ( x 0.1) e mx .e 0.1m .......... .......... .......... ......( 2)
b Tb T
Tx 0.1 T
e 0 .1 m
Tx T
100 20
e 0 .1 m
119 20
m 2.131m -1
2h 2h
m 2.131
kr 0.01 120
h 2.725W/m 2 .o C
Example2: In experiments to calculate thermal conductivity. Two
same pipes in dimensions are used not material. Thermal conductivity
of first pipe (180W/[Link]) .They are fixed in a wall its temperature
(100oC) whenever air temperature (35oC) .Heat transfer coefficient
among them (10W/[Link]) .temperature is measure by thermometer
for both pipes at points from base temperature of first and seconds
(70oC,58oC) .Calculate thermal conductivity of second pipe .
1
Solution
Fir first pipe
x Tx T
e mx
b Tb T
70 35
e m1 x
100 35
m1 x 0.619..... .................... .................... ............1
For second pipe
x Tx T
e m2 x
b Tb T
58 35
e m2 x
100 35
m 2 x 1.04...... .................... .................... ...........2
ﺑﻘﺴﻤﺔ اﻟﻤﻌﺎدﻟﺔ اﻟﺜﺎﻧﯿﺔ ﻋﻠﻰ
اﻷوﻟﻰ
2h
m1 k 1r k2 0.619 k2
m2 2h k1 1.04 180
k 2r
k 63.765W/m.o C
[Link] fin will be very long (L L )
Example3: In an experiment to estimate the thermal conductivity of
materials , a long sold shaft with diameter (2.5cm) is extended from
an electric furnace .Two thermocouples are used to measure the
temperature of two successive points at the at the shaft .During a test ,
the following results are obtained :–
Outside environment : h=29W/mo.K ,T∞=22oC
Distance between the points =10cm
Reading of the thermocouples=164oC ,86oC
1. Determine the value k for this material.
2. explain how can you ensure, practically that the fin is very
long enough.
Solution
2
θ x Tx T
e mx .......... .......... .......... ......(1)
θ b Tb T
θ x Tx 0.1 T
e m(x 0.1) e mx .e 0.1m .......... .......... .......... ......(2)
θb Tb T
Tx 0.1 T
e 0.1m
Tx T
86 22
e 0 . 1m
164 22
m=8m–1
2h 2 * 29
m 8
kr k 0.0125
k 72.5W/m 2 .o C
[Link] fin will be very long (L L )
2.65
mL 2.65 L 0.33
8
3
Unsteady state conduction
Biot number: Ratio of the internal (conductive) resistance to the external
(convective) resistance from a solid exchanging heat with a fluid.
ھﻮ ﻣﻘﺪار ﻻ ﺑﻌﺪي ﯾﻠﻌﺐ دورا أﺳﺎﺳﯿﺎ ﻓﻲ ﻣﺴﺎﺋﻞ اﻟﺘﻮﺻﯿﻞ اﻟﺘﻲ ﺗﺘﻀﻤﻦ ﺗﺄﺛﯿﺮات: رﻗﻢ ﺑﺎﯾﻮت
اﻟﺤﻤﻞ اﻟﺴﻄﺤﯿﺔ وھﻮ ﻗﯿﺎﺳﺎ ﻻﻧﺨﻔﺎض درﺟﺔ ﺣﺮارة اﻟﻤﺎدة اﻟﺼﻠﺒﺔ ﻧﺴﺒﺔ ﻟﻔﺮق درﺟﺎت اﻟﺤﺮارة ﺑﯿﻦ
.اﻟﺴﻄﺢ واﻟﻤﺎﺋﻊ
R conduction h.L c
Bi
R covection k
ﻣﺎ ھﻲ اﻟﺸﺮوط اﻟﻮاﺟﺐ ﺗﻮﻓﺮھﺎ ﻻﺳﺘﺨﺪام ﻣﺨﻄﻄﺎت ھﯿﺴﻠﺮ-
h.L c
[Link] 0.1
k
dT
2. 0, T Tmax when x 0
dx
dT h
3.x L (TL T )
dx k
**ﻟﻤﺎذا ﯾﻜﻮن اﺳﺘﻌﻤﺎل طﺮﯾﻘﺔ اﻟﺴﻌﺎت اﻟﻤﺠﻤﻌﺔ ﻣﺮﺗﺒﻄﺎ ﺑﻘﯿﻤﺔ ﻋﺪد ﺑﺎﯾﻮت
وﯾﺼﺒﺢ ﺗﻮزﯾﻊ درﺟﺔx axis ﯾﮭﻤﻞ ﺗﻮزﯾﻊ درﺟﺔ اﻟﺤﺮارة ﻣﻊBi 0.1 وذﻟﻚ ﻷﻧﮫ ﻋﻨﺪﻣﺎ
. T f (t ) اﻟﺤﺮارة ﻣﻊ اﻟﺰﻣﻦ أي
(اﻷﺷﻜﺎل اﻟﺜﻼث ﻟﻠﺸﺮوط اﻟﺤﺪﯾﺔ ﻟﻤﻌﺎدﻟﺔ اﻧﺘﺸﺎر اﻟﺤﺮارة ﻣﻦT,x) *ارﺳﻢ ﻋﻠﻰ اﻹﺣﺪاﺛﯿﺎت
.( ﻟﻠﻤﻨﻈﻮﻣﺔ أﺣﺎدﯾﺔ اﻟﺒﻌﺪx=0)اﻟﺴﻄﻮح
q generation hA s (T T ) hA s
Ln t
q generation hA s (Ti T ) ρVc
1
dT
q hA s (T T ) ρcV
dt
q generation hA s (T T ) hA s
Ln tq generation 0.0
q generation hA s (Ti T ) ρVc
hA s (T T ) hA s
Ln t
hA s (Ti T ) ρVc
hA
(T T ) st
e Vc
(Ti T )
πD in D o L
Long Hollow cylinder
4
π 2
D o D in2 L
Cone πrL π 2
r h
3
[Link] V
Bi :: L c A
k s
2
Important notes
Shape Lc
Spherical ro
3
Long solid Cylinder ro
2
Insulated plate L
h.L c
To use up laws should the Bi 0.1
k
Example1:Welding point in thermostat like a spherical ,heat transfer
coefficient between thermostat and the gas (400W/m2.K) and thermal
conductivity (40J/m.K) and density (8500kg/m3) what is the diameter the
thermostat (welding point ) ,thermal time constant (1sec) . The thermostat
at (20°C) and put gas surrounding at (200°C) .Calculate to reach the
thermostat to (199°C).
Solution
(T T ) 199 200
t t
e e1
(Ti T ) 25 200
t 5.19 sec
Q5/B/2007second attempt: A piece of Aluminum (m=5.5kg ,
=2707kg/m3, and Cp=0.896kJ/kg.K) initially at a temperature of (290oC)
suddenly immersed in a fluid at (15°C) .The convection heater transfer
coefficient is (58W/m2.K) .Take the aluminum as a sphere. Determine the
thermal time constant and estimate the required to cool the aluminum
to(90°C), using the lumped capacity method of analysis.
Solution
4π 3
m ρV 5.5 2707( r )
3
r 0.07857m
ρVCp 5.5 * 8960
τ 10952.39se c
hA s 58 * 4π * 0.07857 2
3
T T 90 15
t t
eτ e 10952.39
Tin T 290 15
t 14230sec
Example2: A metal piece like cylinder its initial temperature (428°C)
when it get out from thermal treatment furnace then its put cooling water
its temperature (38°C) .Heat transfer coefficient between upper surface
and fluid (57W/m2.°C) and (17W/m2.°C) and side (40W/m2.°C) .The
length of cylinder (15cm) and diameter (30cm) .Determine required time
to decrease temperature of cylinder (260°C). Take k=103W/m.°C ,
α=2.58*10–3.
Solution
V π(0.15) 2 * 0.15
L c1 L c2 0.15m
A crosssection π(0.15) 2
k 103
α ρC 3
39922m 2 /s
ρC 2.58 *10
hL c1 57 * 0.15
Bi1 0.083 0.1
k 103
hL c2 17 * 0.15
Bi 2 0.024 0.1
k 103
hL c2 40 * 0.15
Bi1 0.058 0.1
k 103
T T h As h 1As1 h 1As1
exp( 1 1 )
Tin T ρVCp
260 38 π(0.152 )(57 17) 2π * 0.15 * 0.15
exp( )t
482 38 39922.48 * π(0.152 * 0.15)
t 54.6sec
Example3:A steel pipe its length (10cm) and external and internal
diameter (5cm ,6cm) . It is cooled from (500°C) to (30°C) by container of
water its temperature (10°C) ,(h=1.5kW/m2.°C) when temperature less
than (100°C) and (h=0.5KW/m2.°C) when temperature larger than
(100°C). Consider ρsteel=7800kg/m3, Cp=470J/kg.K , k=54W/m.°C.
Solution
Cooling from (500°C) to (30oC) with (h=0.5KW/m2. °C)
T T hAs
exp( )
(Tin T ) ρVC
4
π
100 10 500[2 (0.06 2
0.05 2
) 2π 0 .066 0.05) * 0.1]
exp 4
π t
500 10 7800 * (0.06 0.05 ) * 0.1 * 470
2 2
4
t 16.81sec
Cooling from 500C to 100C
T T hAs
exp( )
(Tin T ) ρVC
π
1500[2 (0.06 2
0.05 2
) 2 .066 0.05) * 0.1]
30 10 4
exp
100 10 π
7800 * (0.06 0.05 ) * 0.1 * 470
2 2
4
t 4.5167sec
Total time t 1 t 2 16.81 4.51
Total time 21.32sec
Example4: What is minimum depth to entomb pipe during the winter to
put the pipe in the earth to prevent the freezing .The temperature of earth
(20°C) suddenly lowering to (–15oC) for (60days). 1.38 *10 7
Solution
T(x, t) Ts x
erf
Tintial Ts 2 t
0 (15)
0.429
20 (15)
x
erf 0.429
2 t
x
erf 1 (0.429) 0.4 From table in Arabic
2 t
x
0.4
2 1.38 *107 * 60 * 24 * 3600
x 0.677m
Q2{24/6/2007):A quenching chamber (h=W/[Link],T∞= –15°C) is used
for quenching steel balls (D=0.1m,α=1.172×10–5m2/s,k=43W/m.K).The
balls initially at (400°C) pass through the chamber by transmitted belt so
that 70% of its total thermal energy above –15°C must removed.
5
1. Calculate the required speed for transmitting belt ( take the length as
5m)
2. Calculate the temperature of the balls at the end of the chamber.
Solution
q t
%
q stead state
t
ρVCpθ in 1 e
τ
0.7
ρVCpθ in
ρVCp 43 0.05 1
τ 5
* * 244.6sec
hAs 1.172 * 10 3 250
t
0.7 1 e 244.6
t 294.5sec
distance 5
Vbelt
time 294.5
Vbelt 0.017m/sec
10/6/2006:A long hollow steel cylinder its external diameter (6cm) and
internal (4cm) .Initial temperature (400°C) floats in a cold fluid its
Temperature (20°C) ,heat transfer on external surface (300W/[Link]) and
internal surface (150W/m2.°C). Calculate the total required to reach
(100oC) and rate of heat transfer. Consider k=54W/m.°C ,Cp=470J/kg.K
,ρ=7800kg/m3.
Solution
V π(0.032 0.02 2 )L π(0.032 0.02 2 )
L c Lim Lim Lim 0.0125m
L As L 2 (0.032 0.02 2 ) π(0.04)L L π(0.04)
V π(0.032 0.02 2 )L π(0.032 0.02 2 )
L c Lim Lim Lim 0.0083
L As L 2 (0.03 2 0.02 2 ) π(0.04)L L π(0.06)
hL c 150 * 0.0083
Bi1 0.07 0.1
k 54
hL c 300 * 0.0075
Bi1 0.02 0.1
k 54
T T h As h 2 As 2
exp( 1 1 )t
Tin T ρVC
6
100 20 300 * π * 0.06 150 * π * 0.04
exp( )t
400 20 7800 * π(0.06 2 0.04 2 ) * 470
t 136.84sec
13/6/2004: A long steel sold cylinder its diameter (25mm) in furnace to
(600oC) after it puts in water its temperature (10°C) .The required time to
cylinder arrival to water (5sec) .Find the time to cooled to (200°C) .Heat
transfer in water (800W/m2.K) and air (30W/m.K). k=55W/m.K
,ρ=7833kg/m3 ,C=0.456kJ/kg.K
Solution
r 0.0125
For cylinder L c o 0.00625m
2 2
h.L c 30 * 0.00625
Bi1 0.0034 0.1
k 55
h.L c 800 * 0.00625
Bi 0.0909 0.1
k 55
For air
T T h As
exp( 1 )t
Tin T ρVC
T 10 30 (0.025)
exp( ) *5
600 10 7833 * π(0.01252 ) * 465
T 592.276o C
For water
200 10 800 (0.025)
exp( )t
592.27 10 7833 * π(0.01252 ) * 465
t 31.8682sec
3/11/2007: A titanium alloy from an axial compressor for which
(k=25W/m.K) and (ρ=4500kg/m3) and (Cp=520J/kg.K) is initially at
(60oC) .The characteristic length of the blade is (5mm) and in gas steam at
(600°C). The blade experience a heat transfer coefficient (500W/m2.°C).
Determine the thermal time constant and estimate the temperature of blade
after (1sec) and (5sec).
Solution
ρVCp ρCp V ρCp 4500 * 520
τ Lc * 0.005
hAs h As h 500
23.4sec
7
T T
t
e τ
Tin T
T 600
1
when t 1 e 23.4
60 600
T 82.59o C
T 600
5
when t 5 e 23.4
60 600
T 163.89o C
Q1(sheet3): The temperature time history of a pure copper sphere in an air
stream is shown in figure below. Find the heat transfer coefficient between
the sphere and air stream. Take ρ=8933kg/m3, Cp=389J/kg.K,
k=398W/m.k.
T∞=66°C
T(0)=66°C
T(69sec)=55°C
D=12.7mm
Solution
T 66 when t 0
B.C
T 55 when t 69
T T
t
e τ
Tin T
66 27
0
e τ e 0 .........................................1
Tin 27
55 27
69
e τ ..................................................2
Tin 27
66 27
69
eo 39
69 eτ
55 27 29
e τ
208.23sec
8
3
4π 12.7 *10 3
8933 * * 389
ρVCp 3 2
τ 232.9 2
hAs 12.7 * 10 3
h * 4π
2
h 35.3W/m .K 2
q t
t
% 0.99 0.99 1 e
2.1587
q stead state ρVCpθ in
t 9.94 10sec
Q3(sheet3): A person is found dead at (5PM) in a room whose
temperature is (20°C). The temperature of the body is measured to be
(25°C) when found, and the heat transfer is estimated to be
(h=8W/m2.°C). Modeling the body as a (30cm) diameter, (1.7m) long
cylinder. Estimate the time of death of that person (Hint: The average
human being body is 72% water by mass, and thus we can assume the
body to have the properties of water at the average temperature
(37+25)=31°C, k=0.617W/m.°C, ρ=996kg/m3, Cp=4178J/kg.K).
Solution
T 37 when t 0
B.C
T 25 when t ?
τ
ρVCp
996 * π 0.15 2 * 1.7 * 4178
35847.9sec
hAs
8 * 2π 0.152 2π * 0.15 * 1.7
T T
t
e τ
Tin T
37 20
0
e τ e 0 .........................................1
Tin 20
9
25 20
t
e 35847.9 ..................................................2
Tin 20
37 20
t
eo 17 43869.7
e 35847.9 t sec 43869.7sec hr
25 20
t
21087.6
5 3600
e
t 12.2hr
Q6(sheet3): A (300K) is initial temperature and (1000W/m) power
dissipation, diameter and properties of heating element is shown in figure
below and air (ύ=32.39×10-6m2/s, k=0.0373W/m.K, Pr=0.686) .
Determine:–
1. Steady–state temperature.
2. Time to come within (10oC) of steady–state temperature.
Tin=300K
K=240W/m.K
Ρ=2700kg/m3
Cp=900J/kg.K Air
D=0.01m V=10m/s
T∞=300K
10
Q1(sheet3): The temperature time history of a pure copper sphere in an air
stream is shown in figure below. Find the heat transfer coefficient between
the sphere and air stream. Take ρ=8933kg/m3, Cp=389J/kg.K,
k=398W/m.k.
T∞=66oC
T(0)=66oC
T(69sec)=55oC
D=12.7mm
Solution
T 66 when t 0
B.C
T 55 when t 69
T T
t
e τ
Tin T
66 27
0
e τ e 0 .........................................1
Tin 27
55 27
69
e τ ..................................................2
Tin 27
66 27
69
eo 39
69 eτ
55 27 29
e τ
208.23sec
3
4π 12.7 *10 3
8933 * * 389
ρVCp 3 2
τ 232.9 2
hAs 12.7 * 10 3
h * 4π
2
h 35.3W/m2 .K
Q2(sheet3): Gas temperature is measured by thermometer by using
welding point like a spherical its diameter (1mm) the properties of this
point (k=35W/m.K , Cp=320J/kg.K ,ρ=8500kg/m3) ,heat transfer
coefficient between the point and gas (20W/m2.K). Calculate the required
time to get (99%) from initial difference for temperature.
Solution
1
4
8500 * (0.0005) 3 * 320
3 2.1587 sec
210 * 4 (0.0005) 2
q t
%
q stead state
t
ρVCpθ in 1 e τ
0.99
ρVCpθ in
t
0.99 1 e 2.1587
t 9.94 10sec
Q3(sheet3): A person is found dead at (5PM) in a room whose
temperature is (20oC). The temperature of the body is measured to be
(25oC) when found, and the heat transfer is estimated to be (h=8W/[Link]).
Modeling the body as a (30cm) diameter, (1.7m) long cylinder. Estimate
the time of death of that person (Hint: The average human being body is
72% water by mass, and thus we can assume the body to have the
properties of water at the average temperature (37+25)=31oC,
k=0.617W/[Link], ρ=996kg/m3, Cp=4178J/kg.K).
Solution
T 37 when t 0
B.C
T 25 when t ?
τ
ρVCp
996 * π 0.15 2 * 1.7 * 4178
35847.9sec
hAs
8 * 2π 0.152 2π * 0.15 * 1.7
T T
t
e τ
Tin T
37 20
0
e τ e 0 .........................................1
Tin 20
25 20
t
e 35847.9 ..................................................2
Tin 20
37 20
t
eo 17 43869.7
e 35847.9 t sec 43869.7sec hr
25 20
t
21087.6
5 3600
e
t 12.2hr
2
Q4(sheet): Stainless steel ball bearings (ρ=8085kg/m3, k=15.1W/[Link],
Cp=0.480kJ/kg.K and α=3.91×10-6m2/sec) having a diameter of a
(1.2cm) are to be quenched in water. The balls leave the oven at a uniform
temperature of (900oC) and are exposed to air at (30oC) for a while before
they are dropped into the water. If the temperature of the balls is not fall
below (850oC) prior to quenching and the heat transfer coefficient in the
air is (125W/[Link]). Determine how long they can stand in the air before
being dropped into the water.
Solution
ρVCp 8085 * 0.006 * 480
τ 62sec
hAs 125 * 3
T T
t
e τ
Tin T
850 30
t
e 62
900 30
t 3.7sec
3
Free Heat Convection
q c hA(Ts T )
q 'c' h (Ts T )
q' ': Heat Flux Convection (W/m 2 ).
h Heat Transfer Coefficient (W/m 2 .C).
h x : Location Heat Transfer Coefficient (W/m 2 .C)
ϝΎѧϘΘϧ
ϲ ѧϓ
ϪѧΘϴϤϫ
ϭ Δѧϳέ
ήΤϟ
ΔϳέΎѧθΘϧϻϭΔѧΟϭΰϠϟ
ΓϮѧϗϦϴѧΑΔΒѧδϨϟ
ϮѧϫPranle number ϑ ήѧϋ
ϡΪΨΘѧδϳ Ϛϟάϛϭ Ε Ϯϳΰϟ
ϡΪΨΘγ
ΪϨϋ ϞΜϣΓήϴΒϛ
ϪΘϤϴϗΖ ϧΎϛΫ·ΓέήΤϟ
ϝΎϘΘϧ
ϞϣΎ
όϣΪϳΰϳ
Ϫϧ
ΓέήΤϟ
1.026 Pr 1 / 3 ﻟﺘﺤﺪﯾﺪ ﺳﺮﻋﺔ ﻧﻤﻮ اﻟﻄﺒﻘﺔ اﻟﻤﺘﺎﺧﻤﺔ اﻟﺤﺮارﯾﺔ واﻟﮭﯿﺪرودﯾﻨﺎﻣﯿﻜﯿﺔ ﻣﻦ ﺧﻼل اﻟﻌﻼﻗﺔ
th
1
prove that Nu x 2Nu x for laminar flow
4.64 x
From that prove that Nu x 0.332 Re 0x.5 Pr 1 / 3
Re x
T 3 1 3 y2
kf k . . 3 (Ts T)
yy 0 2 t 2 t y 0 3k
hx :: 1.026 Pr1/ 3
(Ts T) (Ts T) 2 t t
3k
hx :: t
2 t 1.026 Pr 1 / 3
3k Pr 1 / 3
hx 1. 5k
4.64 x
2
1.026 Pr 1 / 3 Re x
k
h x 0.332 Re 0x.5 Pr 1 / 3
x
x x x
1 1 k 0.5 1/3 k 1/3 Re 0.5
h x h x dx 0.332 Re x Pr dx 0.332 Pr x dx
x0 x0 x x 0
x
0.5
ux
x 0.5
u
x
0.332kPr1/3 ν 0.332kPr1/3 x 0.5
hx
x 0 x dx
ν x 0 x dx
u
0.5 x
0.332kPr1/3 0.5 u
0.5
0.332kPr1/3 x 0.5 x
hx
ν
0 x dx
ν
0.5
0
x x
0.5 0.5
u 0.332kPr1/3 0.5 u x 0.332kPr1/3
hx x
ν x ν 0.5x
h x 0.664(k/x)Re 0.5
x Pr
1/3
h x 0.664Re Pr 0.5
x
1/3
2
h x 0.332(k/x)Re 0.5
x Pr 1/3
h x
2h x *
x
k
h .x h .x
x 2 x
k k
2
Nu 2Nu
T
dT
q x'' Ts gradian
dx
T
kf hx (Ts T )
y y 0
T
kf
y y 0
hx
(Ts T )
T T 2T
C u V k 2
x y y
Differential equation of thermal abutting layer
3
d H T
dx 0
(T T )udy
y y 0
Integral equation of thermal abutting layer
0 2C 6 D(0)
C 0.0
T
B 3Dy 2 .
y
0 B 3D ( t ) 2
B 3D( t ) 2
T Ts
T T
3
3 y 1 y
.
2 t 2 t
4
4.64 x
From that prove that Nu x 0.332 Re 0x.5 Pr 1 / 3
Re x
T 3 1 3 y2
kf k . . 3 (Ts T)
y y 0 2 t 2 t y 0 3k
hx :: 1.026 Pr1/ 3
(Ts T) (Ts T) 2 t t
3k
hx :: t
2 t 1.026 Pr 1 / 3
3k Pr 1 / 3
hx 1. 5k
4.64 x
2
1.026 Pr 1 / 3 Re x
k
h x 0.332 Re 0x.5 Pr 1 / 3
x
Mass flow rate over the plates
o5
prove that m ρu Δδ
8
o
3 y 1 y3 3 y2 1 y4
m udy . . 3 u dy . . 3 u
0 0
2 2 2*2 2*4
o
3 1 6 1 4
m u u u
4 8 8 8
the hL and hL .
h .x
Nu x 0.04 Re 0x.9 Pr 1/ 3 x
k
k u u
hx 0.04 x 0.9 Pr 1 / 3 0.04k x 0.1 Pr 1 / 3
x
0 .9 0 .9
u u
L L L
1 1 1
hL hx dx 0.04k x 0.1 Pr 1 / 3 dx 0.04 k Pr x 0.1dx
1/ 3
L0 L0 L0
0. 9 L 0 .9
u u
L
1 1 x 0 .9 1 L0.9
hL 0.04 k Pr
1/ 3
0.04 k Pr
1/ 3
L0 L 0.9 0 L 0 .9
5
1
0. 9
k u L
hL 0.04 Pr 1/ 3
0.9 L
Derive relation for average heat transfer coefficient over a plate .the flow is
0.0592
turbulent C fx
Re 0.2
x
Solution
C fx 2St x Pr 1 / 3 ………………………(1)
hx
St x ……………………………(2)
u Cp
1 1 0.0592 2 / 3
hx C fx Pr 2 / 3 CPu Pr CPu
2 2 Re 0.2
0.0592 0.2 2 / 3 0.0592 0.2 2 / 3
Re x Pr CPu Re x Pr CPu
2 2
0.2
u x 1
L
0.0296 Pr 2 / 3
Cpu = hL hx dx
L0
0.2 0.2 0.2
L u u x
0.0296 Pr 2 / 3
Cpu dx
0
u x
u x
0.8
1 2 / 3Cp 2 / 3 k 0.2u0.2
0.0296 Cp u
L k 2 / 3
k 0.2 0.8
0.8 L
1 Cp u u x
1/ 3 1/ 3 0.8 0.8
0.037
L k
1/ 3
0.8
0
0.037
hL k Pr 1 / 3 Re 0L.8
L
2 2y 2Ts T
2 Ts T
δ δ y 0 δ
q conduction q convection
T
k h x Ts T
y y 0
2Ts T
k* h x Ts T
δ
2k Ts T
hx
δTs T
7
8
Example1: a plate its length (0.3m) and width (0.6m) and its temperature
(150°C). An air flows over this plate its temperature (40°C). Rate of heat
transfer to air (1200W) .Calculate the velocity of air.
Pr (kg/m3) (N.s/m2) Cp(J/kg.K) K(W/m.K)
0.7 0.95039 2.82×10–7 1.0089×103 0.003
Solution
150 40
T 95C
2
1200 h L 0.3 0.6150 40
q h L A(Ts T ) replacing
h L 60.6W/m 2 .o C
First trail:: Let, The flow is laminar
h .L 60.6 0.3
Nu L L 0.664Re 0.5 L Pr 1/3
0.664 Re 0.5
L (0.7)
1/3
k 0.03
Re L 10.56 105 5 105
The flow is not laminar
Second trail: The flow is combined
h .L 60.6 0.3
Nu L L (0.037Re 0.5L 871)Pr
1/3
(0.037Re 0.8
L 871)(0.7)
1/3
k 0.03
Re L 6 105 5 105
The flow is turbulent
ρu L 0.95039 0.3u
Re 6 10 5
μ 2.82 10 7
u 0.593m/s
Example2: Air flows on a plate its length (1m) and its width (0.4m). The
air flows on longitude of plate that temperature of plate (120°C) and air
temperature (34°C)and air velocity (20m/s) .Calculate the following :–
(1) Rate heat transfer from plate.
(2) Rate heat transfer in the laminar part.
(3) If the flow on widen side, Calculate the change in heat transfer.
Pr Cp K
0.697 20.36×10–6 1005 0.003
1
Solution
ρU L 20 01
Re L0.3 6
9.823 10 5
μ 20.36 10
The flow is combined
h .L
Nu L L (0.037Re 0.5 L 871)Pr
1/3
k
0.03
hL (0.037(9.8 23 10 5 ) 0.8 871)(0.697 )1/3 38.68W/m 2 .C
1
q h L A(Ts T ) 38.68 (1 0.4) (120 34) 1330.3W
q total q laminar q turbulent
qlaminar h laminar (x critical w)(Ts T )
20x critical
Re critical 5 10 5 5 10 5
20.36 10 6
x critical 0.51m
h laminar
0.03
0.51
0.664 (5 10 5 ) 0.5 (0.697)1/3 24.54W/m 2 .C
ρU w 20 0.4
Re w 0.4 6
3.93 10 5
μ 20.36 10
The flow is laminar
k 0.03
h w 0.664Re 1/2 Pr 1/3 (93.3 10 5 ) 0.5 (0.697)1/3
w 0.4
h w 27.7W/m 2 .C
q total h w AΔT q total 27.7 0.4 1(120 34) 952.88W
Δq q total longitude,side q total widen,side
1330.6 952.88
2
Δq 377.72W
Example3: Air its temperature (37°C) and (1bar) flows over a plate its
length (1m) and with (0.5m) and air velocity (15m/s) and plate
temperature (117°C) .Calculate the percentage of heat transfer in last third
parts µ=208*10–7N.s/m2.
Solution
P 101.325 10 3
ρ 1.00kg/m 3
R Tf 37 117
287 273
2
ρu L 1 15 1
Re L 7
7.27 10 5
μ 208 10
μCp 208 10 7 1064
Pr 0.738
k 0.03
h L 0.037Re L0.8 850 (7.27 10 5 ) 0.8 850 26W/m 2 .C
k 0.03
L 1
q total h L A(Ts T ) 26 1 0.5 117 37 1040W
2 2 2
At x L 1
3 3 3
2
1 15
ρu x 3 4.85 10 5
Re L
μ 208 10 7
Then, the flow is laminar
k 0.03
hL 0.664Re0.5
x Pr
1/3
0.664 (4.85 105 ) 0.5 (0.738)1/3 18.8W/m2 .C
L (2/3)
2
q 2 h 2 A(Ts T ) 18.8 ( 0.5)(117 37) 501.33W
x x 3
3 3
3
Example4: A plate its temperature (120ºC) ,air flows over the plate its
temperature (30ºC) . If laminar rate of heat transfer equals to turbulent
.Length of laminar part (0.5m) .Calculate rate of heat transfer so length of
plate .
ρ 0.995kg/m 3 , k 0.03W/m.K, Cp 1009J/kg.K, μ 577 10 6 Νsm 2
Solution
ρu x criticaL ρu
Re 5 10 5 .......... .......... .(1)
μ μ
q total q Laminar q turubelent
q Laminar q turubelen
q total 2q Laminar
The flow is combined
k 0.03
h laminar 0.664Re 0.5
x Pr
1/3
0.664(5 *10 5 ) 0.5 Pr 1/3
x crit 0.5
h la min ar 939.037kPr1/3
k
h combined L 871)Pr
(0.037Re 0.8 1/3
L
q total q combined 2q Laminar
h combined A total ΔT h Laminar A crit ΔT] ΔT
k
(0.037Re0.8 L 871)Pr * (L.w) 1878Pr1/3 * (1* w)] wPr 1/3
1/3
L
778223
Re 778223 L
5 *10 5
778223
L 1.55m
5 *10 5
Example5: Air its temperature (27°C) and (1bar) flows on a plate with
velocity (2m/s) Calculate the boundary layer thickness at distance
(20cm,40cm) from left side so Calculate heat transfer rate mass flow rate
which inters between (x=20cm,x=40cm). Consider (=1.98×10–6N.s/m2).
K Cp Pr
0.02749 1060 17.36×10–5 0.7
Solution
4.46 x
x
Re x
μ 1.78 10 5
ρ 1.14kg/m 3
υ 17.36 10 6
4
1.14 2 0.2
Re x 0.2 5
0.23 105
1.98 10
1.14 2 0.4
Re x 4 5
0.46 105
1.98 10
4.46x 4.46 0.2
δ x 0.2 0.00612m
Re x 0.23 10 5
4.46x 4.46 0.0.4
δ x 0.4 0.00865m
Re x 0.46 10 5
o 5 5
Mass flow rate m ρu (δ 2 δ1 ) 1.14 2(0.00685 0.00612)
8 8
Mass flow rate 3.6 10 3 kg/m 3
Example6: Air at (350oC) and standard atmospheric pressure(=20*10–6
m2/s) flows along a smooth plate at (12m/s) .For laminar flow ,at what
length from the leading edge does the boundary layer thickness reach to
(0.5cm)?
Solution
4.46 x 4.46 x
x 0.5 *10 2
Re x Re x
Re x 861184x 2 ................................(1)
u x 12 * x
Re L 578034.68x .................... .........(2)
ν 20.76 10 6
578034.68
From 1 and 2 x 0.67cm
861184
x 0.67cm
Example7: Air flows over a plate its length (1m) and its width (0.4m) ,air
temperature (34°C) and plate temperature (120°C) air velocity (10m/s).
The air moves longitude ,Calculate rate of heat transfer, If the air moves
widen, So Calculate the change of rate of heat transfer . for longitude so
find rate of heat transfer in last half of parts. Take k=0.03W/m.°C,
μ=2.075×10–5N.s/m2, Cp=1009J/kg.K
Solution
P 101325
ρ 1.0087kg/m 3
RTf 120 34
287 273
2
5
μCp 2.075 10 5 1009
Pr 0.697
k 0.03
ρu L 1.0087 10 1
Re L 5
4.86 105
μ 2.075 10
The flow is considered laminar.
k
h L 0.664Re L0.5 Pr 1l3
L
0.03
1
0.664 4.86 10 5 0.697 1l3
h L 12.325W/m2 .C
q L h L AΔT 12.325 0.4 1120 34 424W
Second case widen flow
ρu w 1.0087 10 0.4
Re w 5
1.944 105
μ 2.075 10
The flow is considered laminar.
k
h L 0.664Re 0.5
L
L Pr
1l3
0.03
1
0.664 1.944 10 5 0.6971l3
h L 19.48W/m 2 .o C
h L/2
k
L/2
0.664Re L0.5 Pr 1l3
0.03
0.5
0.664 2.43 10 5 0.6971l3
h L/2 17.43W/m 2 .o C
h x Laminar
k
x Laminar
0.664Re L0.5 Pr 1/3
0.644
0.1384
0.664 5 10 5 3.551/3
μ 547 106
k
hL L 871)Pr
(0.037Re 0.8 1/3
L
0.644
hL (0.037(7.225 10 5 ) 0.8 871)(3.55)1/3
2
h L 5161.7W/m 2 .C
q total h L AΔT
q total 5161.7 0.8 2 90 10 660700W
q turbelent q total q laminar
q turbelent 66700 29523 631200W
Second case
h w h L 5161.7W/m 2 .o C
u w 988 0.8u
Re w 1.445u 105
547 10 6
k
hw (0.037 Re 0L.8 871) Pr 1 / 3
w
let the flow is combined
0.644
5161.7 (0.037 (1.445u 10 5 ) 0.8 871)(3.55)1 / 3
2
7
u 0.797m/s
Re w 1.445 0.797 10 6 4.08935 10 6
Example9: Air its temperature (20°C) and pressure (1bar) flows with the
velocity (3.5m/s) over a plate its length (75cm) and its temperature
(60°C). Calculate the heat transfer from the plate. Take
Pr k Cp
0.7 0.02723 2×10–7 1007
Solution
Ts T 60 20
Tf 40C
2 2
P 101325
ρ 1.128kg/m3
RTf 287 (287 40)
u L 1.128 35 0.75
Re L 1.475 106
2 10 7
k
hL (0.037 Re 0L.8 871) Pr 1/ 3
L
0.02723
hL (0.037(1.475 106 )0.8 871)(0.7)1 / 3
0.75
h L 75.3W/m2 .C
q total h L AΔT
q total 75.3 0.75 1 60 20 2259W
q total 2259W
Example10: Air its temperature (20ºC) and pressure (20kPa) flows with
the velocity (30m/s) over a plate its temperature (65ºC). Calculate the heat
transfer coefficient at the distance (30cm) from the plate left end, So
Calculate the heat transfer .Consider width of a plate (1m) .Take
Pr K
0.78 0.02574 181.1×10–7
Solution
Ts T 65 20
Tf 42.5C
2 2
8
P 20000
ρ 0.221kg/m3
RTf 287 (287 42.5)
ρu x 0.221 30 0.3
Re x 1.09 10 5
μ 181.1 107
First case
hx
k
x
0.332Re L0.5 Pr 1l3
0.02574
0.3
0.332 1.09 10 5 0.781l3
h x 8.69W/m2 .C
Second case
hx
k
x
0.664Re L0.5 Pr 1l3
0.02574
0.3
0.664 1.09 10 5 0.781l3
h x 17.38W/m2 .C
q total h L AΔT
q total 17.38 0.75 1 60 20 234.6W
Example11: Air its temperature (2ºC) flows with the velocity (30m/s)
over a plate its length (1.5m) and its width (1m) and its temperature
(52ºC). Heat transfer in the first third part (544W) from the plate left
end, Calculate the location heat transfer in the middle of plate .So
Calculate heat transfer on the long plate .Take
Cp K
1007 0.0263 15.8×10–6
Solution
1 1
x L 1.5 0.5m
3 3
q total h L AΔT
544 h x (1 0.5) (52 2)
h1/3 21W/m2 .C
μCp 184.6 10 6 1007
Pr 0.7876
k 0.0236
hx
k
x
0.332Re 0.5
L Pr
1l3
0.0263
0.5
Re 0.5
L 1.09 10 0.7876
5 1l3
Re 1 4.84 10 5 5 10 5
x L
3
9
u 0.5
4.84 105
15.88 10 6
u 15.54m/s
The flow is laminar
Second case
u L 15.54 0.75
Re 6
7.34 105 5 105
υ 15.88 10
k
h x 0.0296 Re 0.8
x
L Pr 1l3
0.0296
0.0263
0.75
7.34 10 5
0.8
0.78761l3
h x 47.4W/m 2 .C
3)Rate of total heat transfer
u L 15.54 1.5
Re 6
14.678 105 5 105
υ 15.88 10
The flow is turbulent
k
h L (0.037Re L0.8 871)Pr 1/3
L
0.0263
1.5
0.037(14.6 78 10 5 ) 0.8 871 865.26
h L 865.26W/m2 .C
qtotal hL AT
q total 865.26 (1.5 1)(52 2) 64894.5W
Example12:A thin plate its length (1m) separates between cold air and hot
air the is longitudinal .Calculate the heat flux in midway of the plate and
total heat transfer consider the width (0.6m). Take
ρ (new) K Cp u T
–5
Cold air 0.871 2.3*10 0.034 1024 50 140
Hot air 0.9956 2.1*10–5 0.05 1010 10 30
Solution
q' ' UΔT
1
U
1 1
h cold air h hot air
μCp 2.3 10 5
Pr 0.6927
k 0.034
For cold air
10
ρu X 0.871 50 0.5
Re cold,air 5
9.46739 10 5 5 10 5
μ 2.3 10
The flow is turbulent
k 0.034
h x 0.5m 0.0296Re 0.8
x Pr
1/3
0.0296 (9.46739 10 5 ) 0.8 0.69271/3
x 0.5
h x 0.5m 107.5556W/m 2 .C
For hot air
ρu X 0.9956 10 0.5
Re hot,air 5
2.37 10 5 5 10 5
μ 2.1 10
The flow is laminar
k 0.034
h x 0.5m 0.332Re 0.5
x Pr 1/3
0.332 (2.37 10 5 ) 0.5 0.69271/3
x 0.5
h x 0.5m 9.7365W/m 2 .C
1
U 8.92W/m 2 .C
1 1
107.2 9.73
q' ' 8.92 (140 30) 981.8W/m2
3) heat for along of the plate
ρu L 0.9956 10 1
Re L:hotair 5
4.74 10 5 5 10 5
μ 2.1 10
0.05
hL 0.664 (4.74 10 5 ) 0.5 (0.424)1/3 17.1718W/m 2 .C
1
ρu L 0.871 50 1
Re L:hot air 5
18.93 10 5 5 10 5
μ 2.3 10
0.034
hL 0.0296 (18.934 105 )0.8 (0.6927)1/3 77W/m 2 .o C
1
1
U 13.9W/m 2 .C
1 1
77 17.171
q UA ΔT 13.9 * 0.6 * 1 * 110 919W
Example13:A ceiling of car like a plate its length (2m) and its width
(1.7m) temperature of external (28°C) and air temperature (92°C) rate of
heat transfer from air to inside car(2176W/m2.°C). Calculate the car speed.
Solution
ρ Cp K
11
1.142 16.5×10–6 1005 0.0272
Solution
q h L AT 2176 h L (1.7 2)(92 28) h L 10W/m2 .o C
μCp 16.15 10 6 1005
Pr 0.5967
k 0.0272
Let the flow is laminar
k 0.5 1/3 0.0272
h L 0.664 Re Pr 10 0.664 Re 0.5 0.59671/3
L 2
Re L 17.3 10 5 5 10 5
The letting is incorrect
Let the flow is combined
Re L 6.947 105 5 105
ρu L 2u
ReL 694708.9
μ 16.15 10 5
u 5.6m/s
Example14: Air its temperature (35°C) and its (7kPa) flows over a plate
its dimension and its velocity (7.5m/s). The temperature of the plate
(60ºC). Calculate the heat transfer .Take µ=2.029×10–5N.s/m2,
k=0.028W/m.°C, Pr=0.7
Solution
35 65
Tf 50 323K
2
P 7000
ρ 0.0755kg/m 3
R Tf 287 323
ρu L 0.0755 0.3 7.5
Re L 8372.55
μ 2.021 10 5
The flow is laminar
k 0.5 1/3 0.028
h L 0.664 Re Pr 0.664 8372.55 0.5 0.71/3 5.035W/m 2 .C
L 0.3
q 5.053 0.3 0.365 35
q 13.59W
Example15:A plate its length (1m) and with (3m) ,air flows over it its
temperature (27°C) and velocity (2m/s). Calculate the Drag force on the
plate, so Calculate the air when in with side
12
Solution
ρU L 2 1.1614 1
Re L1 7
1.26 10 5
μ 184.6 10
Drag force τ w Area τ w 2τ x
1
τ x C f ρu 2 For
laminar
only x 0.332 Re x 0.5 ρu 2
2
τ x 0.332 (1.26 10 5 ) 0.5 4.34 10 3 N/m 2
Drag force τ w Area 4.34 10 3 (3 1) 1.305 10 2 N
ρU L 2 1.1614 3
Re L1 7
3.775 10 5
μ 184.6 10
Drag force w Area w 2 x
τ x 0.332Re x0.5ρu 2 τ x 0.332 (1.26 10 5 ) 0.5 2.51 10 3 N/m 2
τ x 2 2.51 10 3 5.02 10 3 N/m 2
Drag force τ w * Area 5.02 10 3 (3 1) 15.06 10 2 N
Example16:The weight of thin plate (50×50cm2) is (2kg) ,if a fan is
turned on and air at (25°C) flows down ward and over both surfaces of the
plate with free stream. Velocity of (10cm) .then determine the new weight
of the plate.
(ρ=1.177kg/m3, Cp=1.005kJ/[Link], k=[Link], =1.57*10–5m2/s ,
Pr=0.721)
Solution
U L 10 1 0.5
Re L0.5 318471.33
ν 1.57 10 5
τ x 0.664 (318471.33 ) 0.5 * 1.177 10 2 0.13848N/m 2
Drag force τ w Area
FD 0.13848 (0.5 0.5) 0.03462N
Wnew Wo 2FD
Wnew 2 * 9.81 2 * 0.03462 19.68924N
m 2.0071kg
13
Example17:Garson its temperature (30°C) flows over a square plate
(30cm×30cm). Drag force actives on this plate (8.4N) on side plat.
Calculate heat transfer coefficient for this flow, Consider:–
Pr ρ Cp K
5664 1258.1 66.49×10–2 2995.9 0.286
Solution
ρU L 1258.1 1.5 0.3
Re L0.3 851.471
μ 66.49 10 2
Drag Force τ w Area 8.4 τ w (0.3) 2
8.4 τ w 49.445N/m 2
τ w 98.89 1
τw 49.445N/m 2 τ w C fx ρu 2
2 2 2
1
49.445 C fx 1258.1 1.5 2 C fx 0.035
2
0.035 56642/3
Cfx 2St x Pr 2/3
St x 5.507 105
2
hx
St x
ρCpu
h x 5.507 105 1258.1 2445.9 1.5 254.2 W/m2 .o C
Example18:Discuss the conditions which the longitudinal flow equals to
widen flow over the plate (2L*L). Consider (the critical Renolds =5*105)
Solution
Let the longitudinal flow is laminar
k
hL 0.664 Re 0L.5 Pr 1 / 3
L
Let the widen flow is turbulent
k
hL 2L 871)Pr
(0.037Re 0.8 1/3
2L
Re2L 2ReL
q Long q widen
hL AT hw AT
k k
(0.037 Re 02.L8 871) Pr 1/ 3 0.664 Re 0L.5 Pr 1 / 3
2L L
14
k k 1/ 3 k 1/ 3
2 L ( 0 . 037 ( 2 Re L ) 0 .8
871 ) Pr 1/ 3
0 . 664 Re 0 .5
L Pr
L Pr
L
1 0.5
2 ( 0 .037 ( 2 Re L ) 0.8
871 ) 0 .664 Re L
0.0322(Re L ) 871) 0.664 Re L
0 .8
0 .5
Re 2 L 2 Re L
q Long q widen
hL AT hw AT
k
(0.037 Re 0L.8 871) Pr 1/ 3 0 . 664
k Re 02 .L5 Pr 1 / 3
L 2L
k k 1/ 3 k 1/ 3
L ( 0 . 037 ( 2 Re L ) 0 .8
871) Pr 1/ 3
0 . 664 Re 0 .5
L Pr
L Pr
2L
(0.037 Re 0L.8 871) 0.332 Re 0L.5
(Re ) 0.8 9 Re 0L.5 23540 0
L
by Newton–Raphson
Re L 379859
The letting is true
Example19:A copper ball (D=16mm,Cp=387J/kg.K ,r=8933kg/m3,
k=399W/m.K) is removed from oven at an uniform temperature (75oC)
then the ball is subjected to the flow air [T =23oC,u
15
=10m/s,µ=181.6×10–7, µs=197.8×107N.s/m2 ,q=15.36m2/s
,k=0.0268W/m.k , Pr=0.709] Determine the average heat transfer
coefficient and the time required to cool the transfer coefficient and the
time required to cool the ball to (45oC).
Solution
u D 10 * 0.016
Re 10416.66
15.36 *10 6
The flow is laminar
2
Nu D 2 0.4 Re D 0.06 Re D3 Pr 0.4
0 .5
s
1.4
181.6 *10 7
Nu D 2 0.410416.66 0.0610416.66 73
0.5 2/3
6
15.36 *10
73 * 0.0268
hD 122.3
0.016
hA s
(T T ) t
e ρVc
(Ti T )
45 23
122.3*3
t
e 8933*0.008*387
75 23
t 68.84sec
16
Internal Flow
ρu m D
Re D
μ
u m : Average velocity
Re D 2300 For circular and non - circular
u r 2
2 1
um o ro
u o : max velocity
1
Texit Tin
q hAΔTLmtd hA
Ts Tin
Ln
Ts Texit
3
Example3: Pipe its diameter (6mm) and its length (1.6m).Water flows in this
pipe with mass flow rate (15kg/s).The water is heated by constant heat flux
internal water temperature (20ºC). What is the value of heat transfer if the
temperature of surface exceed (100ºC). Under the same the pipe is Substituted
by the pipe its diameter (12mm) to get same temperature of water. So
Calculate length of pipe. Take properties:–
μ 7.65 10 4 , Cp 4179 J/kg.C, k 0.0623 W/m 2 .C, ρ 994.9kg/m3
Solution
o
4m 4 (15/3600)
Re D 1157.32
Pμ (π 0.006) 7.65 10 4
4.364 0.623
Nu D 4.364 h D 453.128
0.006
The flow is laminar
اﺻﻐﺮ ﻣﺎ ﯾﻤﻜﻦ أي ﻓﻲ ﺑﺪاﯾﺔ اﻷﻧﺒﻮبTbإن أﻋﻠﻰ درﺟﺔ ﺣﺮارة ﯾﺼﻠﮭﺎ اﻷﻧﺒﻮب ﺗﺤﺼﻞ ﻋﻨﺪﻣﺎ ﺗﻜﻮن
q m CpTexit Tin h D A surface (Ts in Tin )
o
15
4179 (Texit 20) 453.128 π 0.006 1.6(100 20)
3600
Texit 82.786o C
For other pipe
q m CpTexit Tin q
o 15
4179 (82.786 20) 1093.26W
3600
o
4m 4 (15/3600)
Re D 578 2300
Pμ (π 0.012) 7.65 104
The flow is laminar
4.364 0.623
Nu D 4.364 h D 226.6
0.012
اﺻﻐﺮ ﻣﺎ ﯾﻤﻜﻦ أي ﻓﻲ ﺑﺪاﯾﺔ اﻷﻧﺒﻮبTbإن أﻋﻠﻰ درﺟﺔ ﺣﺮارة ﯾﺼﻠﮭﺎ اﻷﻧﺒﻮب ﺗﺤﺼﻞ ﻋﻨﺪﻣﺎ ﺗﻜﻮن
q h D A surface (Tsin Tin )
1093.23 226.6 (π 0.012)L(100 20)
L 1.6m
Example4: In the pipe its diameter (7.5cm) and its length (7m) . amount of air
is heated by mass flow rate (120kg/hr) from (21ºC) to (55ºC). The flow is
fully–developed . Calculate :-
1. Temperature of surface when the temperature is constant.
4
2. Temperature of end pipe when heat flux is constant.
μ 7.65 104 , Cp 4179 J/kg.o C, k 0.0623W/m.o C, ρ 994.5kg/m3
Solution
o
4m 4 (120/3600)
Re D 28294.2 2300
Pμ (π 0.075) 2 10 5
The flow is turbulent Nu D 0.023Re0.8
D Pr
n
70 34
q h D A surface (Ts Tb ) 150480 9419.25 π 0.025L100
2
L 4.2377m
Example6: Water its temperature (20ºC) flows through a hollow pipe its inner
(30mm) and external (40mm). To make temperature of water (80ºC). The
heated by heat generation (1.4*106W/m3) the insulating from out surface
.Calculate the length of pipe to get final temperature of water required . So
calculate temperature of out surface. Consider the mass flow rate of water
(0.015kg/s) and full developed in end of pipe. Take properties:–
μ 352 10 6 N.s/m 2 , Cp 4181J/kg.o C
Solution
o
4m 4 0.015
Re D 1808.57 2300
Pμ π 0.03 352 10 6
The flow is laminar and fully-developed
Because the pipe contains heat generation the system is heated by a constant
heat flux.
q m CpTexit Tin 0.015 4181(80 20) 3,762.9W
o
π
q q o AL 3762.9 1.4 *10 6 (0.042 0.032 )L pipe
4
L pipe 4.89m
Example7: Air its temperature (20ºC) flows (0.7kg/s) in a pipe its diameter
(2.5cm) and its length (6m) at pressure (2kN/m2) heated at constant heat flux
temperature of pipe (55ºC).Calculate final temperature of air. Take :
μ 6.8 104 N.s/m2 , Cp 4144J/kg.C, k 0.0629W/m.C, Pr 4.55
Solution
20 55
Tf 37.5o C Mean temperature
2
P 2 103
ρ 0.02244
RTf 287 310.5
6
o
4m 4 0.7
Re 4
52427.5 2300
Pμ π 0.025 6.8 10
52,427.5 4.550.4 6328.35
0.629
Nu 0.023Re0.8
0.4 0.8
D Pr h D 0.023
0.025
q h D A surface Ts exit Texit m CpTexit Tin
o
7
ρu m D 1.483 10 0.0254
Re D 14656.7 2300
μ 257 10 7
Then the flow is turbulent
L 3
118.1 60 and Ts Tb
D 0.0254
0.0386
Nu D 0.023Re 0.8
D Pr 0.4
h D 0.025 14656.7 0.8 0.6820.4
0.0254
h D 64.9W/m2 .o C
q h D A surfaceΔT 64.9 π 0.06 20 31.74W
o
o
4m
Re m 7.51 10 3 kg/s
Pμ
o
q m CpΔp
310.7 7.51 * 10 3 * 1025 * ΔT
ΔT 40C
Example10:Air its temperature (27ºC) flows with velocity (33m/s) in a pipe its
diameter (5cm) and its temperature of internal surface of pipe (50ºC)
.Calculate heat transfer coefficient and So gradient in temperature through
(1m).Take the properties : –
Solution
μ 185 10 6 , k 0.0263W/m2 .o C, Cp 1007 J/kg.o C, ρ 1.16 kg/m3
L 1
60
D 0.05
0.0263
Nu D 0.023Re 0.8
D Pr
0.4
h D 0.023 (10354.87) 0.8 7 0.4
0.05
h D 43.144W/m2 .C
o π
m ρAu m 1.161 33 (0.05) 2 0.075kg/s
4
o
q m Cp(Texit Tin ) h D A surface (Ts Tb )
Texit 27
q 0.075 1007(Texit 27) 43.144 π(0.05) (50 )
2
8
Texit 27.64 o C
For Exiting Temperature Difference
ΔT Texit Tin 27.64 27 0.64 o C
Example11: Water flows through a pipe its diameter (2.5cm) and Renolds
number (1500) and temperature of water (35ºC). Calculate maximum velocity
of flow and heat transfer coefficient when the pipe is supplied to constant heat
flux. Take : –
ρ 998kg/m 3 , C p 4176J/kg. o C, k 0.626W/m. o C, μ 695 10 6 N.s/m
Solution
ρu D 993 * 0.025u m
Re m 1500 u m 0.042
μ 695 *10 6
u o 2u m u o 2 * 0.042 0.84m/s
Then the flow is laminar and fully–developed
4.364 * 626 * 10 3
Nu D 4.364 h D 109.27
0.025
Example12:Air flows through a pipe and its diameter (2.5cm) with mass flow
rate and its cooled from (227ºC) to (138ºC) .the temperature of the pipe
(93ºC). Calculate the length of pipe.
ρ 884kg/m3 , Cp 4391kJ/kg.C, k 0.6W/m.o C, μ 1.52 *10-4 J.s/m
Solution
o
4m 4 * 0.5
Re D 167531 4000
Pμ π * 0.025 *1.52 *10 4
The flow is turbulent
hD
k
D
0.023Re 0.8
D Pr
n
since n 0.3 cooling process
L 3.42m
9
Other methods
(Tb:out Tb:in ) o
q h D A surface m Cp(Tb:out Tb:in )
(Ts Tb:in )
Ln
(Ts Tb:in )
138 227
8606.2 * π * 0.025L 0.5 * 4391 * (138 227)
93 227
Ln
93 138
L 3.42m
Example13:Water flows with (800kg/hr) inside pipe .the water is heated from
(15ºC) to (50ºC) when the temperature of surface (75ºC) and length of pipe
(5m).Calculate the diameter of pipe.
μ 528 10 6 , k 0.645W/m 2 .C, Cp 4180J/kg.C, ρ 998 kg/m 3
Solution
Let the flow is laminar and fully- developed
o
4m 4 * 0.5
Re D 16751.5 2300 and Ts Tb n 0.3
Pμ π * 0.025 *1.52 *10 4
μCp 1.52 *10 4 * 4391
Pr 1.11
k 0.6
0.6
Nu D 0.023Re 0.8
D Pr
0.3
h D 0.023 * * 167531.5 0.8 * 1.110.3
0.025
Nu D 8606.2W/m 2 .C
o
q h D A surface (Ts Tb ) m Cp(Texit Tin )
227 138
8606.2 * π * 0.025L(93 ) 0.5 * 4391 * (138 227)
2
L 10m
h .D h .D
Nu D D 3.66 D h D .D 2.3607
k 0.645
o (Texit Tin )
m Cp(Texit Tin ) h D A surface
(T Tin )
Ln s
(Ts Texit )
o
1
m* 4180 2.3607 * π * 5 *
75 - 15
Ln
75 - 50
10
o
m 0.01kg/s
o
4m 4 * 0.01
Re 2300
Pμ πD * 528 * 10 6
D 0.01m
Example14:Hollow pipe its external diameter (1.6cm) and internal diameter
(1.45cm). Fluid flows inside the pipe with velocity (2cm/s) and length (8m)
initial fluid temperature (20ºC). Find the temperature of pipe and fluid at end
of pipe. The pipe is heated by constant heat flux (2200W/m2). Take
Cp 2387J/kg. o C , ρ 1116 kg/m 3 , ν 19.18 * 106, k 0.249 W/m.o C, Pr 204
Solution
ρu m D 2 * 10 2 * 0.0145
Re 15.12 2300
μ 19.18 * 10 6
The flow is laminar
L t 0.05DReD Pr 0.05 * 0.0145 *15.12 * 204 2.236 3m
Then the flow is fully-developed
4.364 * 0.249
Nu D 4.364 h D 75W/m2 .o C
0.0145
π
q q // A q 2200 * * (1.6 2 1.452 ) *10 4 0.8W
4
q h D As(Ts in Tb:in )
0.316 75 * π * 0.0145 * (Ts in 20)
Ts in 21o C
Example15:Water flows with mass flow rate (0.025kg/s) through the pipe its
diameter (10cm).The water inters with (5ºC) after (3m), the temperature
becomes (38ºC). Calculate the temperature of pipe.
Cp=4181.3 μ=971.1×10–6 k=605.2×10–3
Solution
o
4m 4 0.025
Re 327.78 2300
Pμ π 0.1 971.1 10 6
μCp 4181.3 * 971.1 * 10 6
Pr 6.71
k 605.2 * 10 3
Lh 0.05DReD Pr 0.05 * 327.78 * 0.1 * 6.71 11m L 3m
Then the flow is laminar and non-fully –developed
11
D
0.0668 Re Pr
Nu 3.66 L
2/3
D
1 0.04 Re Pr
L
0.1
0.0668 * 327.78 * 6.71
Nu 3.66 3 6.539
2/3
0.1
1 0.04 * 327.78 * 6.71
3
6.539 * 0.0605
hD 39.6
0.1
o
q h D As(Ts Tb ) m Cp(Texit Tin )
35 5
39.6 * π * 0.1 * 3 * (Ts ) 0.025 * 4181.3 * (38 5)
2
Ts 114 o C
Example16:A hot air flows with mass flow rate (0.05kg/s) through a plate
stream non-insulated its diameter (0.15m) .The later passes inside undercroft of
house. The air enters to the stream with (103oC) and the air is cooled to (77ºC)
at (5m) distance.
T 0C, h 6W/m. C
Solution
o
q m Cp(Texit Tin ) 0.05 *1010 * (77 103) 1313W
o
4m 4 * 0.05
Re 20404.5 2300
Pμ π * 0.5 * 208 * 10 7
Nu D 0.023Re0.8
D Pr
0.4
0.003
hD * 0.023 * (20404.5)0.8 * 0.70.4 11.6W/m2 .o C
0.75
To T 77 0
q // 304.5W/m 2
1 1 1 1
h L h o 11.6 6
Example17:Water flows turbulent inside pipe its diameter (30mm) and its
length (5m) its temperature of surface (70ºC).The water enters (15ºC) and exit
with (55ºC). If mass flow will be doubled, Calculate water temperature at exit .
k=0.63, Cp=4180J/kg.K,μ=5,77*10-4N.s/m2
12
Solution
o o
o
4m 4m
Re 73555.14 m
Pμ π * 0.03 * 5.77 * 10 4
μCp 5.77 *10 4 * 4180
Pr 3.83
k 0.63
h D .D 0.63 o
0.023Re D Pr h D 0.023 *
0.8 1/3
* 0.023 * (73555.14 m) 0.8 * 3.830.4
k 0.03
o
h D 6464.28 (m) 0.8
o
h D A surface 6464.28 (m )0.8 *π*0.03*5
o o
o
m 6.63 kg/sec
o
m 2 2 * 6.63 13.26kg/se c
6464.28(1.37)0.8 *π*0.03*5
o
Texit 34.38o C
Example18:A hot at (80ºC) enters on (8m) long insulated square duct of cross-
section (0.2m×0.2m) that passes through the attach of house at a rate of
(0.15m3/s). The duct is observed to be nearly is thermal at (60ºC). Determine
the temperature of air .
1.009 kg/m3 , Cp 1.008 J/kg.C, k 0.0297 W/m.C, Pr 0.706
2.06 *10-6 m 2 / s
Solution
4A crosssection 4 0.2 0.2
Dh 0.2m
P 4 0.2
o
4m 4 0.15135
Re 5
46198.8 2300
Pμ π 0.2 (2.06 * 10 *1.009)
k
Ts constant h Dh 0.023Re D0.8 Pr 0.3 16.588 W/m 2 .C
D
o o o
m Cp(Te Tin ) h D As(Ts Tb ) :: m ρ V 1.009 * 0.15 0.15135 kg/s
T 80
0.15135 * 1008 * (Te 80) 16.588 * 0.2 * 8 * (60 e )
2
13
Te 71.41C
Example19: Metallic pipe its length (1.5m) and diameter (3mm). water enters
the pipe (0.015kg/s) and its temperature (87ºC). Calculate exit temperature of
water If surface temperature is fixed (27ºC). Find exit temperature of water If
the pipe is covered by insulator its thickness (0.5mm) its thermal conductivity
(0.05W/m.K) and temperature external surface is (27ºC). k=0.65W/m.K,
Cp=J/kg.K ,=489*10–6N.s/m2.
Solution
o
4m 4 * 0.015
Re 13018.81 2300 The flow is turbelent
Pμ π * 0.003 * (489 *10 6 )
Cp 489 10-6 4184
Pr 3.14
k 0.65
k 0.65
Ts constant h Dh 0.023Re0.8
D Pr
0.3
0.023 13018.80.8 3.140.3
D 0.003
h D 7.02 W/m 2 .C
h D As
o
Te Ts (Ts Tin )e m Cp
7.02*π*0.003*1.5
Te 27 (27 87)e 0.015*4184
Te 86.9 o C
Second case
Ts out T 27 87
q 5.6144W
1 Ln(ro /rin ) 1 Ln(.002/0.0015)
h D As 2π kL 7.02 * π * 0.003 *1.5 2π * 0.05 *1.5
q h D As(Ts T ) 5.6145 7.02 * π * 0.003 *1.5(Ts in 87)
Ts in 30.42 o C
h D As
o
Te Ts (Ts Tin )e m Cp
7.02*π*0.003*1.5
Te 30.42 (30.42 87)e 0.015*4184
Te 86.9C
14
Final 29/6/2008: Water is heated from (15ºC) to(65ºC) as it flows through of
(3cm) internal diameter and (5m) long tube. The tube equipped with an electric
resistance heater that provides uniform heat flux through out the surface of
tube. Assuming that all the heat generated in the heater is transferred to the
water and water is to be provide at a rate (10L/min). Determine:–
1. The power required for heater.
2. The inner surface temperature of the pipe at the exit.
3. The power required for pumping the water.
Take the properties:–
ρ 992.1kg/m 3 , Pr 4.32, k 0.631W/m.o C, υ 0.658 10 6 m 2 /s, Cp 4179kJ/kg.K
Solution
o (0.01/60)
V Au u 0.235m/s
π 2
(0.03)
4
o o 10 10 3
m ρ V 992.1 * 0.165kg/s
60
o
q m Cp(Texit Tin ) 0.165 * 4179 * (65 15)
q 34476W
o
4m 4 0.165
Re D 10750 2300
Pμ π 0.03 992.1 0.658 10 6
The flow is turbulent
hD
k
D
0.023Re 0.8
D Pr
n
0.631
0.03
0.023 * 10750 0.8 * 4.32 0.4
h D 1458W/m 2 .C
q h D As(Ts exit Texit ) 34476 1458 * (π * 0.03 * 5)(Ts exit 65)
Ts exit 115C
f 64Re1 64 *107501 0.005953
L ρu 2 5 992.1 * 0.2352
ΔP f 0.005953 * * 27.36Pa
D 2 0.03 2
o 0.01
Power pump V ΔP * 27.36 0.00456W
60
15
اﻟﺠﺮﯾﺎن اﻟﻤﺘﻘﺎﻃﻊ ﻋﺒﺮ ﺣﺰﻣﺔ ﻣﻦ
اﻷﻧﺎﺑﯿﺐ
.1ﺣﺰﻣﺔ اﻷﻧﺎﺑﯿﺐ اﻟﻤﻨﺘﻈﻤﺔ أو اﻟﺨﻄﯿﺔ
1. In–line bank of tube
SL
SL
[Link]
Vmax
TT D
ST Transfer pitch اﻟﺨﻄﻮة اﻟﻌﺮﺿﯿﺔ
SL Longitudinal pitch اﻟﺨﻄﻮة اﻟﻄﻮﻟﯿﺔ
D Pipe diameter ﻗﻄﺮ اﻷﻧﺒﻮب
1
Example1:Pipe system is arranged like matrix diameter of one (10mm)
and (ST=SL=20mm) all row contains (5) .The cold water inters inside pipe
to stay the external surface temperature (27ºC) .The hot gases passes over
the system with (427ºC) and velocity (5m/s) by cross–flow .Determine
rate of heat transfer per unit length consider number of matrix (110).
Solution
q hAs(Ts T ) If temperature of surface is costant
q hAs(Ts T )If temperature of surface is vairable
T in T1 427 27
T 500K
2 2
ρ 0.6964kg/m 3 , Cp 1030J/kg.K, k 0.0407W/m.C
Nu 1.131RePr
μCp 270.1 * 10 7 * 1030
Pr 0.6835
k 0.0407
VST 20 * 5
Vmax 10m/s
ST D 20 10
Vmax D.ρ 10 * 0.01 * 0.6964
Re D:max 2578.3
μ 270.1 * 10 7
ST 20 S
2 and L 2 from table or given C1 0.329, m1 0.632
D 10 D
Nu D 1.131 * 0.329 * (2578.3) 0.632 * 0.68351/3 h D 134.5W/m 2 .K
q h D As(T T ) 134.5 * π * 0.01 * 0.01 * 50(27 427) 845.1kW/m
If temperature surface is constant
Solution
uD 2 0.015
Re D 1671.3 2300
υ 17.95 10 6
The flow is laminar and crossable
Nu C Re nD Pr1/ 3 from tables C=0.683,n=0.466
19.263 0.0284
Nu 0.683(1672.3) 0.466 (0.7)1/ 3 19.263 hD 36.471
0.015
2
q hD As (Tsi Tbi )
q 36.471 π 0.015 (80 20) 103.12W/m
Big Book: Bank of pipe is arranged by a commutative form .The water flow
inside of these pipes while the air flow over it crossly .External diameter
(16.4mm) and length step (ST=31.3mm) and with step (SL=34.3mm). There is
seven rows at air forward .temperature of these cylinders (70oC) .Air
temperature before the air (15oC) and velocity (6m/s).
1. Calculate average heat transfer coefficient .
2. What is the value of pressure drop across bank of pipes.
Consider : Prs=0.701,Pr∞=0.705
3
Heat Exchanger
Heat exchanger: a device which used to exchange heat transfer between two
fluids that that separator separates between them.
First fluid
Second Fluid
fluid 2
b. Counter flow
fluid 1
fluid 2
1
[Link] out thermal resistance of pipes
1
U
1 1
h1 h 2
[Link] thermal resistance of pipes
1
U
1 r1Ln(r2 /r2 ) r1 1
h1 k r2 h 2
Thin,Th1
dTh
fluid 2
Tho,Th2
Tco,Tc2
dTc
dA Area –axis
h :hot fluid
o :outlet fluid
c :cold fluid
in:inlet fluid
A:seperated area
2
Type of fluid flow in heat exchanger
1. counter flow
ΔTh 1 ΔTh 2
q UA :: ΔTh 1 Th 1 Tc 2
ΔTh 1
Ln
ΔTh 2
ΔTh 1 Th 2 Tc1
[Link] flow
ΔTh1 ΔTh 2
q UA :: ΔTh1 Th1 Tc1
ΔTh1
Ln
ΔTh 2
ΔTh1 Th 2 Tc 2
Hint: for condensing Th2=Th1
Steam temperature
Tc2
Tc1
3
q UAf ΔTLmtd
q act
q max
For parallel flow
o o
q act m c Cp c (Tc 2 Tc1 ) m h Cp h (Th 1 Th 2 )
Tc 2 Tc1
Thermal efficiency for cooling c
Th 1 Tc1
Th 1 Th 2
Thermal efficiency for heating h
Th 1 Tc1
For parallel flow
o o
q act m c Cp c (Tc 2 Tc1 ) m h Cp h (Th 1 Th 2 )
Tc 2 Tc1
Thermal efficiency for cooling c
Th 1 Tc 2
Th 1 Th 2
Thermal efficiency for heating h
Th 1 Tc 2
Maximum heat transfer
o
q max m c Cp c (Th 1 Tc1 )
4
UA
NTU o
m Cp min
.ﻟﻤﻌﺮﻓﺔ أي ﻧﻮع اﺻﺢ ﻓﻲ اﻻﺳﺘﺨﺪام ﻧﺠﺪ اﻟﻄﻮل ﻟﻜﻼ اﻟﺤﺎﻟﺘﯿﻦ ﻧﻘﺎرﻧﮫ باﻟﻄﻮل اﻟﻤﻌﻄﻰ ﺑﺎﻟﺴﺆال
o o
m c C C (Tc1 Tc 2 ) m h C h (Th 1 Th 2 )
3.8 * 4180 * (54.5 37.8) 1.94182(93.3 Th2 )
Th 2 59.9 o C
ΔTLtmd
Th 1 Th 2 Tc1 Tc 2
Th 1 Th 2
Ln
Tc1 Tc 2
5
ΔTLtmd
93.3 59.9 54.5 37.8 24
93.3 59.9
Ln
54.5 37.8
o
m 3.8
N 37
ρu A π 2
990 * 0.37 * * 0.019
4
*ﻓﻲ ﺣﺎﻟﺔ اﻷﻧﺎﺑﯿﺐ ذات اﻟﻤﻤﺮ اﻟﻮاﺣﺪ
q NUA ΔTLtmtd 265262.8 1419 * 37 * π * 0.019 * 24L
L 3.5m
*اﻷﻧﺎﺑﯿﺐ ذات اﻟﻤﻤﺮ اﻟﻮاﺣﺪ ﻻ ﺗﺼﻠﺢ ﻻن اﻟﻄﻮل اﻟﻨﻈﺮي اﻛﺒﺮ ﻣﻦ اﻟﻄﻮل اﻟﻤﻌﻄﻰ
q NUA( TLtmtd ) *
(TLtmtd )* F (TLtmtd ) 24 * 0.86 20.64
q NUATLtmtd 265262 .8 1419 * 37 * * 0.019 * 20.64 * 2 L
*
L 1.69 m
*اﻷﻧﺎﺑﯿﺐ ذات اﻟﻤﻤﺮﯾﻦ اﻟﻮاﺣﺪ ﺗﺼﻠﺢ ﻻن اﻟﻄﻮل اﻟﻨﻈﺮي اﺻﻐﺮ ﻣﻦ اﻟﻄﻮل اﻟﻤﻌﻄﻰ
Example2:Double-pipe heat exchanger used to heated the water to its final
temperature (25ºC) and its mass flow rate (2000kg/hr).The process is done
by hot water its temperature at entire heat exchanger (85ºC) and its mass flow
rate (1500kg/s), side surface of heat exchanger and heat transfer over all
(1400Wm2.ºC). Find activity of heat exchanger and final temperature of cold
water and hot so rate of heat transfer
Cph=4137kJ/[Link] ,Cpc=4174 kJ/[Link]
Solution
o 2000
Cc m c Cc * 4174 2318.8 C max
3600
o 1500
Ch mh Ch * 4137 1723.75 C min
3600
UA 1400 * 2
NTU 1.625
C min 1723.75
C 1723.85
Cr min 0.7436
C max 2318
1
2 0.5 1 exp[NTU(1 c r )
2 0.5
]
21 C r (1 c r )
1 exp[NTU(1 c r2 ) 0.5 ]
6
1
0.5 1 exp 1.61 0.7436
21 0.64361 0.7436 0.1266
1 exp 1.61 0.7436
q o
act q max (m C) min (Th in Tc in ) 1723.75 * (85 25) 103425W
q max
q act 0.1266 * 103425 13093.605W
o
q act m cold Cp(Tco Tc in ) Tc o 32.596o C
o
q act m hot Cp(Th in Th o ) Th in 79.356o C
q UA surface
Th1 Tc1 Th 2 Tc 2 1400 * 2 * 85 25 79.35 32.6
Th 1 Tc1 Ln
85 25
Ln
Th 2 Tc 2 79.35 32.6
q 158.8kW
Example3: Condenser in steam power plant represented by a heat exchanger
that the steam is condensed to liquid water. The heat exchanger from
(cylinder –pipe) and contains one pass and (30,000Pipes) and each pipe has
two passes. The pipe its diameter (25mm). The steam is condensed at external
surface and heat transfer coefficient (11,000W/m2.ºC) and heat transfer
(2×109W). Heat is transferred by cold water with mass flow rate (3×104kg/s)
for all pipes entire temperature of water (20ºC) while the stem is condensed at
(550ºC).
1. What is the temperature of outer cold water?
2. What is the required length of pipe?
Cp Tc1 Μ K Pr
4179 27 855*10–6 0.613 5.83
Solution
o
q m c C c (Tc1 Tc 2 )
2 *109 3 *104 * 4179(Tc1 20)
Tc1 36o C
q nNUATLtmtd
*
N: ﻋﺪد اﻷﻧﺎﺑﯿﺐ
n: ﻋﺪد اﻟﻤﻤﺮات
Mass flow rate for one pipe
7
o 3 * 10 4
m 1
3 * 10 4
o
4m 4 *1
Re D * 10 6 59,566.7 2300
Pμ π * 0.025 * 855
The flow is turbulent
Nu D 0.023Re0.8
D Pr
0.4
0.613
hD * 0.025(5956 6.7) 0.8 (5.83) 0.4 7552W/m 2 .o C
0.025
1
U 4477.8
1 1
7552 11000
t o t i 36 20 t t 50 50
P 0.53 & P o i 0
t i1 t i 50 20 t i1 t i 36 20
For one pass
2 * 109 4477.8 * π * 0.025 * L * 1 * 21 * 2 * 30000
L 4.51m
Example4:Counter heat exchanger (pipe inside pipe) used to cool the oil in
o
the gas turbine unit . m 0.2kg/s mass flow rate of water in inner pipe
o
(Din=25mm) .oil mass flow arte in the external ( m 0.1kg/s )and diameter
(45mm).if entire of oil and water (Thin=100oC,Tcin=30oC) respectively
.Calculate length of the pipe to get (Tho=60oC) for oil at end of pipe.
For Oil
C h 2131J/kg.o C, μ 3.25 *10 2 N.s/m 2 , k 0.138W/m.K
For Water
Cp 4178J/kg.K, μ 725 *10 6 , k 0.625W/m.K , Pr 4.85
solution
8
o
4m 4 * 0.2
Re 313.4128
Pμ 0.025 * π * 3.25 *10 2
313.4128 2300 and heating by constant heat flux
the flow is laminar and Nu 4.36
h D .D 3.66 * 0.138
Nu hD 20.2032
k 0.025
For oil
D h D o D in 0.045 0.025 0.02m
o
4m 4 * 0.1
Re 8780.96 then the flow is turbulent
Pμ π * 0.02 * 725 * 10 6
Nu 0.023Re 0.8
D Pr
0.3
(cooling process)
0.625
hD * 0.023 * 8780.96 0.8 * 4.85 0.3 1648.67
0.02
1 1
U 19.955W/m 2 .o C
1 1 1 1
h 1 h 2 20.2 1648.67
o o
m c C C (Tc 1 Tc 2 ) m h C h (Th 1 Th 2 )
0.2 * 4178 * (Tc 2 30) 0.1 * 2131 * (100 60)
Tc 2 40.2 o C
o
q m Cp(Th1 Th 2 ) 0.1* 2131 * (100 60) 8524W
(Th 1 Tc 2 ) (Th 2 Tc1 ) (100 40.2) (60 30)
q UAs 8524 19.955 * (π * 0.025L)
(Th 1 Tc 2 ) 58.8
Ln Ln
(Th 2 Tc1 ) 30
L 280m
Example5:Oil of machine flows (500kg/h) is cooled by water from (100ºC)
to (50ºC) through parallel heat exchanger (Double Pipe). The water flows in
the pipe its inlet temperature (20ºC) and exit (40ºC). Heat transfer overall
coefficient (1kW/m2.ºC). Calculate water mass flow rate also heat exchanger
area If the heat exchanger operate with counter for same rate of heat transfer
Calculate the ratio in change of area.
Cp oil 1800J/kg.K, Cp w 4179J/kg.Kρ 990kg/m3 , Pr 5.84,
k 0.614W/m.o C, μ 9.6 *10 4 N.s/m 2
Solution
9
o o
m c C C (Tc1 Tc 2 ) m h C h (Th 1 Th 2 )
o
m c *1800 * (100 50) 500 * 4179 * (40 20)
o
m c 538.4063kg/h
o 500
q m Cp(Th 1 Th 2 ) * 1800 * (100 50) 12500W
3600
(Th 1 Tc 1 ) (Th 2 Tc 2 )
for parallel 12500 UAs A parallel 0.306509m 2
(Th 1 Tc 1 )
Ln
(Th 2 Tc 2 )
(Th 1 Tc 2 ) (Th 2 Tc 1 )
for counter 12500 UAs Acounter 0.2888m 2
(Th 1 Tc 2 )
Ln
(Th 2 Tc 1 )
0.3065 0.2888
% 0.0577
0.3065
24/5/2005:Water flows (225kg/hr) is heated from (35ºC) to (95ºC) in heat
exchanger (Double Pipe) by oil its temperature (210ºC) with (225kg/hr). If
diameter (100mm) and heat transfer overall (500W/m2.K). Calculate the
length of heat exchanger by LMTD and NTU .Consider Cpw=4190J/kg.K
,Cpoil=2095J/kg.K
Solution
By consider the flow is parellel
o 225
C min m oil Cp oil * 2095 130.9375
3600
o
225 C
C max m w Cp w * 4190 261.875 min 0.5
3600 C max
q max C min (Th in Tc in ) 130.9375 * (210 35) 22914W
o 225
q act m c Cp(Tc 2 Tc1 ) * 4190 * (95 35) 15712.5W
3600
225
15712.5 * 2095(210 Th 2 ) Th 2 100
3600
q act 15712.5
ε 0.685
q max 22914
10
By consider the flow is parellel
1 exp[ NTU(1 (C min /C max )]
1 exp[1 (C min /C max )]
1 exp NTU(1 (130.9375/261.875))
0.667
(1 (130.9375/261.875))
The flow is counter
1 exp[ NTU(1 (C min /C max )] 1 exp(0.5NTU)
0.685
1 (C min /C max )exp[ NTU(1 (C min /C max )] 1 0.5exp(0.5NTU)
0.685 0.3425exp( 0.5NTU) 1 exp(0.5NTU)
0.3425exp(0.5NTU) 0.31427 exp(0.5NTU) 0.9176 NTU 0.1719
UA
NTU A 0.363 L 1.156m
C min
ΔT1 Th 1 Tc 2 210 35 175
ΔT2 Th 2 Tc 2 100 95
ΔT1 ΔT2 175 5
q UA 15712.5 500A A 0.6572 L 2m
ΔT1 175
Ln Ln
ΔT2 5
10/6/2006: Heat exchanger (Double–pipe) and counter flow used to heat
(450kg/min) water from (10ºC) to (85ºC) when it passes in internal pipe .On
external steam condensed in (120ºC). Heat transfer on steam side
(1500W/m2.K) and water side (8000W/m2.K). Calculate Area of heat
exchanger. If water mass flow rate decrease to (180kg/min). Calculate exit
temperature of water. Consider Cmin for water Cp=4190J/kg.K
UA
ε 1 e C min
.
o
450
C min m Cp w * 4190 31425
60
o 450
q act m Cp w (Tc 2 Tc1 ) * 4190 * (85 10) 2356875
60
o 450
q max m Cp w (Th 1 Tc1 ) * 4190 * (120 10) 3456750
60
UA 1263.15A
q
2356875
ε act 0.6818 ε 1 e Cmin 0.6818 1 e 31425
A 28.5m 2
q max 3456750
o 450
For second case : q max m Cp w (Th 1 Tc1 ) * 4190 * (120 10) 3456750
60
11
UA 1263.15*28.5
ε 1 e C min
1 e 4190*(180/60)
0.9428
q act
ε q act 0.9428 * 3456750 3259331
q max
o 180
q act m Cp w (Tc 2 Tc1 ) 3259331 * 4190 * (Tc 2 10) Tc 2 113.708
60
13/6/2004: Heat exchanger (Double–pipe) operate with counter flow system
used to cool the oil by water .Its entire oil and water (150ºC, 13ºC)
respectively and Its outer oil and water (97ºC, 37ºC) respectively. The length
(4.5m). Calculate the length if oil temperature to decrease to (77ºC). Its entire
oil and water and mass flow rate is same.
Solution
(Th 1 Tc1 ) (Th 2 Tc 2 )
q UAs
(Th 1 Tc1 )
Ln
(Th 2 Tc 2 )
(150 13) (97 37)
q UP * 4.5 ....................(1)
137
Ln
60
(150 13) (77 37)
q UP * L ....................(1)
137
Ln
40
(150 13) (97 37) (150 13) (77 37)
4.5 L L 5.3264m
137 137
Ln Ln
60 40
11-5Book: Feed water heater supplies (10,000kg/h) water its temperature
(65ºC), entire water temperature (20ºC). Saturated steam used to heat at
(1.3bar) and heat transfer overall (2000W/m2.K).
1. Calculate the area by using NTU and LMTD.
2. Steam mass flow rate condensing.
Solution
o 10000
q m Cp(Texit Tin ) * 4180 * (65 20) 522500W
3600
Tsaturated 270.1o C and h fg 2174.16 when P 130kPa
12
o o
q m h fg m steam 240.322kg/s
By LMTD method
(T Tc1 ) (Tsat Tc 2 )
q UA sat A 1.1516m 2
(T Tc1 )
Ln sat
(Tsat Tc 2 )
By NTU method
o 10000
q max m Cp(Tsat Tin ) * 4180 * (270.1 20) 2903938.89 W
3600
q 522500 C (10000/360 0)
ε act 0.17992 and min 0.01156
q max 2903938.89 C max 240.322
1 exp[ NTU(1 (C min /C max )] 1 exp{ NTU(1 0.01156)}
0.17992
1 exp[1 (C min /C max )] 1 exp{(1 0.01156)}
UA
NTU 0.1202 NTU
C min
A 0.6978m2
13
Important laws of heat transfer
.1اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻟﺘﻲ ﺗﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ وﺣﺮة ﻣﻦ ﻛﻠﺘﻲ ﺟﮭﺘﯿﮭﺎ أو ﻣﻌﺮﺿﺔ إﻟﻰ
ﻣﺎﺋﻌﯿﻦ ﻣﻦ اﻟﺠﮭﺘﯿﻦ.
qo 2 Ts Ts1 Ts Ts1
T ( x) (L x2 ) 2 x 2
2k 2L 2
k Ts2 Ts1
xmax .
qo 2L
) Tmax f ( xmax
.2اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻟﺘﻲ ﺗﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ و ﻣﻌﺰوﻻ ﻣﻦ إﺣﺪى ﺟﮭﺘﯿﮫ وﻣﻌﺮض إﻟﻰ
ﻣﺎﺋﻊ ﻣﻦ اﻟﺠﮭﺔ اﻷﺧﺮى.
qo 2
T ( x) ﺑﺪون ﻣﺎﺋﻊ )( L x 2 ) Ts................(1
2k
qo 2 qo L
T ( x) (L x )
2
ﺑﻤﺎﺋﻊ ) T ................(2
2k h
. 4اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻟﺘﻲ ﺗﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ ﻓﻲ اﻻﺳﻄﻮاﻧﺎت اﻟﻤﻌﺰوﻟﺔ ﻣﻦ اﻟﺨﺎرج.
2
q o 2 2 q o ro
T(r) (ro r ) )Ln(r/ro ) Ts (general equation
4k 2k
2
qo 2 q o ro
ΔT Tmax Ts (rin ro )
2
) Ln(ro /rin
4k 2k
ب.اﻟﻤﻌﺎدﻟﺔ اﻟﻌﺎﻣﺔ اﻟﺘﻲ ﺗﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري داﺧﻠﻲ ﻓﻲ اﻻﺳﻄﻮاﻧﺎت اﻟﻤﻌﺰوﻟﺔ ﻣﻦ اﻟﺪاﺧﻞ.
2
qo 2 q o rin
ΔT Tmax Ts (ro rin )
2
) Ln(rin /ro
4k 2k
1
qo 2 2
T(r) (ro r ) Ts (general equation)
4k
q o ro2
Tmax Ts
4k
q o ro2 q o ro
Tmax T
4k 2h
T1 T 2
q ( with fluid)
1 Ln(r2 /r1 ) Ln(r3 /r2 ) 1
.........
h1 A1 2π k1 L 2π k 2 L h2 A2
Tin Tout
q ( without fluid)
Ln(r2 /r1 ) Ln(r3 /r2 ) 1
.........
2π k1 L 2π k2 L 2π rL
T1 T2
q
1 1 1 1
( )
4πk r1 r2 4πr22
1 1
( )
r r2
R th 1
4π k
2
2h
hP for rectanglar
m { kt
2h
kA(x) kr
for circlar
θ coshm(L x)
θb coshmL
3
Heat transfer equation
t
q f kmA cθ b tanh(mL c ) By
using
L c L
2
q total Nq fins q [Link] ns
إذا ﻛﺎن اﻟﺴﻄﺢ اﻟﻤﺰﻋﻨﻒ أﻧﺒﻮب ﯾﺤﻤﻞ زﻋﺎﻧﻒ ﻣﺴﺘﻄﯿﻠﺔ ﻣﻮازﯾﺔ ﻟﻄﻮﻟﮫ:أوﻻ
q between fins h(D Nt)L Pipeθ b
إذا ﻛﺎن اﻟﺴﻄﺢ اﻟﻤﺰﻋﻨﻒ ﻟﻮح ﯾﺤﻤﻞ زﻋﺎﻧﻒ ﻣﺴﺘﻄﯿﻠﺔ ﻋﻤﻮدﯾﺔ ﻋﻠﻰ طﻮﻟﮫ:ﺛﺎﻧﯿﺎ
q between fins h(L wall Nt)wθ b
(إذا ﻛﺎن اﻟﺴﻄﺢ اﻟﻤﺰﻋﻨﻒ أﻧﺒﻮب ﯾﺤﻤﻞ زﻋﺎﻧﻒ ﻣﻮازﯾﺔ ﻟﻘﺎﻋﺪﺗﮫ )ﺣﻠﻘﯿﺔ:ﺛﺎﻟﺜﺎ
q between fins h(H pipe Nt)wθ b
L
e mx
b
q f kmAc b
4
hA
(T T ) st
e Vc
(Ti T )
hA
q (T T ) st
e Vc
q (Ti T )
hAside
VCp
Q VCpin (1 e )
T ( x, t ) Ts x
erf
Tint ial Ts 2 t
x
erf : ﻋﻤﻖ اﻟﺘﻐﻠﻐﻞ اﻟﺤﺮاري
2 t
Ts Ti
q kA
t
5
u x u x
Re x
Cp
Pr
k
ρ:ﻛﺜﺎﻓﺔ اﻟﻤﺎﺋﻊ
X: ﻧﻘﻄﺔاﻟﺤﺴﺎب
:ﻣﻌﺎﻣﻞ اﻟﻠﺰوﺟﺔ اﻟﺴﻜﻮﻧﻲ
:ﻣﻌﺎﻣﻞ اﻟﻠﺰوﺟﺔ اﻟﺤﺮﻛﻲ
k
h Laminar 0.332Re0.5
x Pr
1/3
x laminar
k
h Laminar 0.664Re0.5
x Pr1/3
x laminar
q Laminar h LaminarA ΔT
C fx 0.664Rex0.5
for laminar
C fx 1.328Rex 0.5
k 0.8 1l 3
hx 0.0296 Re L Pr
x
k
hx 0.037Re 0.8 x Pr
1/3
L
q turbulent q total q laminar
Cfx 0.0592Rex 0.2
For turbulent
Cfx 0.074Rex 0.2
k
hx (0.037Re0x.8 871) Pr1/ 3
x
q total h x A ΔT
Cfx 0.074Rex0.2 1742Rex0.5
Drag force supplied on a plate
Drag force τ w Area τ w 2τ x
x 0.664 Re x 0.5 u2 Laminar only
7
Ts T
Tf
2
Tf: ﺗﺴﺘﺨﺪم ﻟﻘﯿﺎس اﻟﻜﺜﺎﻓﺔ
P
::R=287
RT f
4.64 x
x
Re x
x
1.026 Pr1 / 3
th
5*105ﻣﻌﺎدﻟﺔ اﻟﺠﺮﯾﺎن اﻟﻤﺨﺘﻠﻂ إذا ﻛﺎن رﻗﻢ رﯾﻨﻮﻟﺪز ﻻ ﯾﺴﺎوي
hx
k
x
0.037 Re 0x.8 A Pr 1/ 3
A 0.037Re 0.8
critcal 0.664Re ctitcal
0.5
Stanton number
hx
St x ...........................................(3)
Cpu
hL
St L ...........................................(3)
Cpu
1 L
C f C fx dx........................................(4)
L 0
C f x 2St x Pr 2/3
T Ts 2 y 1 y
3
θ
θ b T Ts 3 δ 2 δ
0.25
2
Nu D 2 0.4 Re D 0.06 Re D3 Pr 0.4
0.5
s
Texit Tin
mean Logathem temperature
Ts Tin
Ln
Ts Texit
h D As
o
Te Ts (Ts Tin )e m Cp
D
0.0668 Re Pr
Nu 3.66 L
2/3
D
1 0.04 Re Pr
L
C. for the entire length
1/ 3
D
Nu 1.86 Re D Pr m
L s
إذا ﻛﺎﻧﺖ اﻟﻠﺰوﺟﺔ اﻟﺴﻄﺤﯿﺔ ﻻ ﺗﺴﺎوي اﻟﻠﺰوﺟﺔ ﻟﻠﻤﺎﺋﻊ
10
ﻓﻲ ﻧﮭﺎﯾﺔ اﻷﻧﺒﻮبq hD As (Tso Texit )
o
q m CpTb ..........................(1)
(Ts i Tin ) (Ts o Texit ).........(2)
. ﺗﻜﻮن اﺻﻐﺮ ﻣﺎ ﯾﻤﻜﻦ ﻓﻲ ﺑﺪاﯾﺔ اﻷﻧﺒﻮبTbإن أﻋﻠﻰ درﺟﺔ ﺣﺮارة ﯾﺼﻠﮭﺎ اﻷﻧﺒﻮب ﻋﻨﺪﻣﺎ/1م
q''=constant ﯾﻌﺘﺒﺮ ﻣﻦqoاﻷﻧﺒﻮب اﻟﺬي ﯾﺤﺘﻮي ﻋﻠﻰ ﺗﻮﻟﯿﺪ ﺣﺮاري/2م
****************
(laminar flow and fully-developed) اﻟﺠﺮﯾﺎن اﻟﻄﺒﺎﻗﻲ.1
Nu D 4.364
(turbulent) اﻟﺠﺮﯾﺎن اﻟﻤﻀﻄﺮب.2
k
hD 0.023 Re 0.8
D Pr
n
D
n 0.4 when Ts Tbi (heating)
n 0.3 When Ts Tbi (cooling)
o
power V Δp
L ρu 2
Δp f
D 2
0.14
μ
Nu D 0.023Re Pr m
0.8
D
1/3
μs
Nu C Re nD Pr 1 / 3
[Link]
Vmax
2(SD D)
ρV .D
Re D | max
max μ
11
1
U
1 1
h1 h 2
ΔTLtmd
Th1 Th 2 Tc1 Tc 2
Th 1 Th 2
Ln
Tc1 Tc 2
ﻓﻲ ﺣﺎﻟﺔ ﻋﺪم وﺟﻮد ﺑﺼﻮرة واﺿﺤﺔ ﻧﺴﺘﺨﺪم ﻗﻮاﻧﯿﻦ اﻟﺠﺮﯾﺎن اﻟﺪاﺧﻠﻲ ﻓﻲ اﻷﻧﺎﺑﯿﺐ
q NUATLtmtd
For power station only
ΔTLtmd
Tc1 Tc 2
Ts Tc 2
Ln
Ts Tc1
* إذا ﻛﺎن اﻟﻄﻮل اﻟﻨﻈﺮي اﻛﺒﺮ ﻣﻦ اﻟﻄﻮل اﻟﻤﻌﻄﻰ إذن ﻻ ﺗﺼﻠﺢ اﻷﻧﺎﺑﯿﺐ ذات اﻟﻤﻤﺮ اﻟﻮاﺣﺪ
q NUA( TLtmtd ) *
( TLtmtd )* F ( TLtmtd )
F: correct factor
q NUATLtmtd
*
UA
NTU
C min
C min
Cr
C max
1
2 0.5 1 exp[NTU(1 c r )
2 0.5
]
21 C r (1 c r )
1 exp[NTU(1 c r2 ) 0.5 ]
اﻟﺠﺮﯾﺎن اﻟﻤﺘﻮازي
12
1 exp[ NTU(1 (C min /C max )]
1 exp[1 (C min /C max )]
(Th 1 Tc1 ) (Th 2 Tc 2 )
for parallel
(Th 1 Tc1 )
Ln
(Th 2 Tc 2 )
اﻟﺠﺮﯾﺎن اﻟﻤﺘﻌﺎﻛﺲ
1 exp[ NTU(1 (C min /C max )]
1 (C min /C max )exp[ NTU(1 (C min /C max )]
(Th 1 Tc 2 ) (Th 2 Tc1 )
for counter
(Th 1 Tc 2 )
Ln
(Th 2 Tc1 )
q nNUATLtmtd
*
N: ﻋﺪد اﻷﻧﺎﺑﯿﺐ
n: ﻋﺪد اﻟﻤﻤﺮات
o
Mass flow rate for each pipe m
Mass flow rate for one pipe
no. of pipe ρu A crosssection
13