Paste 2019 – AJC Paterson, AB Fourie and D Reid (eds)

© 2019 Australian Centre for Geomechanics, Perth, ISBN 978-0-9876389-2-2

doi:10.36487/ACG_rep/1910_14_Gomes

Disposal of tailings and the mining industry perspective:

a case study of the Cuiabá Mine

MFM Gomes AngloGold Ashanti, Brazil

JGM Filho AngloGold Ashanti, Brazil
JA Pinheiro AngloGold Ashanti, South Africa
C Crystal SRK Consulting (Canada) Inc., Canada

Abstract
One of the methods that has been studied for the disposal of tailings by the mining industry is dry stacking.
Several studies have indicated that the use of filtered tailings is feasible under certain technical and
operational conditions. The requirements for deposition, and characterisation of the tailings properties, must
be obtained through a wide range of field and laboratory tests. These parameters are key to determining the
behaviour of the material during the dewatering process, the optimum moisture content and the maximum
density of the tailing cake, as well as the physical and environmental stability of the projected geotechnical
structure. The operational aspects related to the handling of the material are also vital to determine the
placement of the filtered tailings on the facility.
In addition, the advantages with respect to water consumption, reduced and/or flexible stack footprints and
geometries, seepage control requirements, closure/reclamation costs and public perception of risk can result
in dry stacking being selected as an economically beneficial alternative, particularly if life-of-mine risks and
costs are appropriately considered. As with any conventional tailings management approach, careful and
diligent planning, engineering and operational controls, quality assurance/quality control (QA/QC),
instrumentation and monitoring are required to manage risks and uncertainties.
This paper presents the criteria that need to be evaluated in the evaluation of filtered tailings as a business
case, based on the experience of the authors developing such projects within the minerals industry.
Keywords: dry stacking, mining industry

1 Introduction
Recent accidents involving dams containing mine tailings and industrial waste have been drawing attention
to these structures, mainly because accidents are growing in number with the increase of industrial
production. In this sense, waste management is becoming one of the criteria by which the socio-
environmental performance of companies is judged.
In order to minimise environmental impacts and improve safety and performance aspects of geotechnical
works, there is concern about how to dispose of mining waste optimally. The AngloGold Ashanti Cuiabá Mine,
located in Sabará, Brazil, developed a feasibility study of dry tailing stacking by filtering in a tropical climate
region with rainfall more than 1,000 mm per annum. The Cuiabá Mine operates underground mining
activities. The ore crushed underground is lifted to the surface and goes to secondary crushing and grinding.
After grinding, the ore goes to flotation. After flotation, the concentrate is filtered and sent by cable car to
the Queiroz metallurgical plant in Nova Lima, Brazil, to complete the process. The current operation of tailing
at the Cuiabá Mine consists of two different disposal methods. Tailings first pass through a cyclone process,
with the overflow going to a thickener and then pumped to a conventional dam. This tailings dam is located
within a natural valley and has a wall of compacted soil with successive downstream raising. The thick portion
from the underflow process is deposited in dewatering cells and then transported by truck and stacked inside

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an old open pit mine. Alternatively, all tailings may not be processed in the cyclone and may be hydraulically
disposed of directly into the tailings dam.
In view of these new constraints and perspectives, a proposal for the evaluation of the implementation of
alternative methodologies for tailings disposal, based on a technological characterisation of materials
involving field and laboratory tests, becomes imperative to quantify the cost–benefit ratio of the future of
tailings disposal. This evaluation should consider engineering techniques for the reconceptualisation of
tailings disposal operations, developing alternatives to the current situation aiming at environmental, social
and economic gains over the life of the mine. For this, geotechnical and technological alternatives must be
considered, in compliance with current environmental legislation in Brazil and its updates throughout the life
of the project. The application of filtered tailings disposal at mining operations worldwide is a potential
alternative to conventional tailings disposal (Lara et al. 2013).
Several parameters should be considered for the conceptualisation and selection of the available alternatives
for dewatering plant and tailing disposal:
 Geotechnical characterisation of tailings.
 Topography of the terrain and climatic conditions.
 Location limitations – existing infrastructure, utilities available area and zone of influence.
 Methods of disposal – hydraulic arrangement, disposal of dewatered material and co-disposition
with waste rock.
 Waste dewatering methods – natural dewatering, cycloning, thickening and filtration.
 Materials handling/transport – pipe (pumping), belt conveyor and trucking.
These aspects are discussed in the following sections. The data and information are from the Cuiabá Mine
project.

2 Geotechnical requirements of the tailings

The main parameters for the study are obtained through field and laboratory tests. The extent of these
investigations is defined between the designer and the owner, depending on the quantity and type of
samples available.
During the studies and projects, the first tests are carried out in the laboratory, highlighting:
 Full gradation analyses.
 Atterberg limits.
 Normal and modified Proctor.
 Permeability.
 Direct shear.
 Triaxial.
 Oedometer.
The full gradation analyses (Figure 1), together with the Atterberg limits and the permeability, are essential to
define the behaviour of the material during the filtration process. A typical range of gradation results are
presented in Figure 1. Normally, materials with good filtration performance predominate in the sandy silt range,
with less than 10% clay, non-plastic and higher permeability when they are not densified. However, materials
with higher clay fines content can generally be dewatered with less efficiency. Consideration should be given
to the potential for the tailings properties to vary over the life-of-mine (LOM) as different underground zones
are mined through. Therefore, periods of less efficient filtering should be anticipated.

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Figure 1 Full gradation analyses of samples of the field trial at Cuiabá Mine (Walm Engenharia Tecnologica
Ambiental 2018)

The maximum dry density and optimum moisture content is obtained through the standard and modified
Proctor testing in accordance with ASTM D 698 (ASTM International 2012a) and ASTM D 1557 (ASTM
International 2012b). These tests, along with consideration of minimum and maximum void ratios, are
essential to define the compaction specifications and help evaluate the equipment that will work in the
spreading and compaction of the material to specified densities required in structural and non-structural
zones.
The optimum geotechnical (or gravimetric) moisture content is a key parameter in evaluating the
requirements of the dewatering plant, mainly the type and quantity of filters. The requirements for moisture
condition for appropriate compaction, to meet specifications, should be compared to both the ‘target’
moisture content promised by equipment suppliers based on bench-scale dewatering tests and the actual,
day-in day-out, ‘achievable’ moisture contents. The ‘achievable’ moisture content should be benchmarked
against field-scale operations of similar equipment performance operating under similar conditions. Table 1
presents select results for laboratory density testing of tailings samples for field trials at the Cuiabá Mine.

Table 1 Laboratory density of tailings for field trial at Cuiabá Mine (Walm Engenharia Tecnologica
Ambiental 2018)

Real Minimum Maximum Optimum Dry

Atterberg
Sample density index of index of moisture density
limit
(g/cm³) void void content (%) (g/cm³)
Bloco 1 2.87 0.90 1.4 14.55 1,758 No plastic
Bloco 5 2.80 0.82 1.23 13.8 1,789 No plastic

Permeability after compaction defines the internal drainage system. It also helps to understand the amount
of water that infiltrates and flows superficially during rainfall.

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The oedometric (consolidation) tests contribute to understanding the material consolidation and drainage
behaviour of the stacked materials, key to understanding the potential for self-weight consolidation and need
for additional pore pressure relief if very low permeability materials are stacked too rapidly. The
consolidation behaviour will inform the rate-of-rise limitations during operations. It is very important to set
the stack-raising rate to preclude the potential for static liquefaction. Additional laboratory testing results
filtered tailings for field trials at Cuiabá are presented in Table 2.

Table 2 Laboratory characterisation of the tailings field trial at Cuiabá Mine (Walm Engenharia
Tecnologica Ambiental 2018)

Initial Final Measured Calculated Maximum

Over-consolidation
Sample index of index of permeability permeability tension
ratio (m2/s)
void void (cm/s) (cm/s) (kPa)
Bloco 1 4.46E-05 0.74 0.47 1,92E-04 1,09E-05 61
Bloco 5 4.61E-05 0.79 0.63 2,65E-06 8,04E-06 137

Strength testing is essential for the understanding of the drained and undrained geotechnical behaviour of
the structure. During the design of the project, the direct shear, triaxial drained and non-drained tests
provided the complementary parameters for stability analysis of both the potential dry stack as well as the
underlying existing slurry tailings facility.
In addition to the collection of undisturbed samples, piezometer cone penetration testing (CPTU) allowed
analysis of the behaviour of material with and without the presence of water, identifying susceptibility to
liquefaction and helped in the consolidation study.
In the case where dry stacking is proposed over existing slurry impoundments, it is also very important to
define the potential response of the underlying impoundment to the future static and dynamic applied loads,
particularly with respect to consolidation, drainage and whether the tailing has contractile or dilating
behaviour based on the results of CPTU.
As a way of complementing information, and especially in the phase of feasibility and design for construction,
field trials are very important. The objective is to evaluate/validate the behaviour of tailings simulating
operating conditions under the follow aspects:
 Tailings capacity to reach the expected compaction conditions when spread and densified with the
passage of conventional equipment and with the remaining moisture content of the filtration
process and with higher humidity variations (Figure 2).
 Assessment of tailing handling to achieve design conditions.
 Definition of the best combination of layer thickness versus compacting to achieve the project
compaction conditions.
 Collection of undisturbed samples for the determination of the geotechnical characteristics of the
tailing, comparing the field with the project data (Figure 3).
 Collection of deformed samples at different points to evaluate the moisture content in different
stages of the construction process.
From a technical specification made by the consultant, the area is prepared; the material is loaded at the
point of origin, transported and arranged. At this point, the moisture content is checked. If it is below target,
it is wetted. If it is above, it is aerated. The material is spread according to predefined layer thicknesses.
Immediately after spreading, field tests and laboratory samples are collected. An experienced consultant
should carry out this work.

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Figure 2 Spreading the material with a bulldozer (BVP Engenharia 2017)

Figure 3 Undisturbed sample collected in the field (BVP Engenharia 2017)

3 Tailings disposal methods

In addition to the geotechnical properties, the topography of the site will also define the tailings disposal
approaches. With mountainous relief similar to that at the Cuiabá Mine, there is the possibility of stacking
the material in valleys – in the form of a canyon or in a freestanding pile format. Other preliminary geometries
considered included:
 Dry stack on top of existing dams (Figure 4(a)).
 Dry stack in a new location (Figure 4(b)).
 Co-disposition of waste rock and dry tailings (Figure 4(c)).

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a)

b)

c)
Figure 4 Tailings disposal methods in valleys (Hatch Engenharia e Consultoria 2017)

Approaches that reduced or eliminated dependency on a retaining structure dam were preferred. According
to the aforementioned points, the options considered further included the dry stack in a new location
(Figure 4(b)), on an existing dam (Figure 4(a)), with buttressing, or in a co-disposal arrangement with waste
rock (Figure 4(c)). In the case of the Cuiabá Mine, the study indicated that the most economic option was a
combination of buttressing of the existing facility and potentially continuing with filling overtop of the
existing facility, pending performance during field trials, as shown in Figure 5. There was already a dam in the
valley and the geotechnical tests indicated the possibility of using co-disposition of tailing and waste rock for
raising this structure.

Figure 5 Typical section of Cuiabá dry stacking (Walm Engenharia Tecnologica Ambiental 2018)

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4 Dewatering options
The selection of the appropriate tailings dewatering technology depends on an analysis of the specific
circumstances of each project, such as location, climate, topography and the geotechnical and chemical
properties of the tailings.
Consideration was given to a variety of dewatering approaches including pressure filtration (plate-and-frame
filter presses), horizontal belt filters and vacuum ceramic disc filters, as is described in the following section.

4.1 Filter presses

Pressure-filtration is one of the most used solid–liquid separation machines for discontinuous cake filtration
and for dewatering of difficult-to-filter suspensions. Filtration takes place discontinuously and as a driving
force; a pump applies overpressure. A filter press is made up of a sequence of filter plates, typically made
from polymer, forming contained cloth or wire filter elements. The filter plates are mounted on a supporting
frame between the head and the end piece and are pressed together for sealing. Slurry is forced into the
filter chambers, under pressure, by means of a pump and the filtrate passes through the filter cloth. The
retained solids form a filter cake, and filtration proceeds until each chamber is filled with cake.
A disadvantage of the frame filter press is the solids discharge, by both manual or automated opening and
breaking the cake out of the frames. As more automated operation of cake discharge was introduced,
neighbouring recessed filter plates that face each other to form the filter chamber with a filter cloth stretched
over each plate became more common. As discharge of the cake can be executed more simply than from
simple frame filter presses. Regardless, the process limitations include minimum and maximum filter cake
thickness (i.e. of a certain weight) to ensure that the cake falls out by gravity. But not so thick as to require
excessive retention (or cycle times) for dewatering of the material between the cloths, filter cake formation
against the cloths require a balance of cycle time versus filtration efficiency. Many other factors including
air-blow and wash cycle scheduling and duration can all differentiate the efficiency of the filter presses. A key
limitation can also be limitations on the achievable percent solids by weight of the slurry coming out of the
thickeners, upstream of the filters and in general, the entire process must be considered holistically.
A further development of a chamber filter press is the membrane filter press, which allows the filter cake in
the filter chamber to be squeezed from one side by a rubber membrane. The filter and membrane plates
alternate with each other. The advantages of this design can be that the feed pressure of the slurry can be
kept low and that a high-pressure pump is not needed since the filter cake can be uniformly compressed by
the membrane. However, a trade-off evaluation between cycle-time, cost and efficiency can determine if the
additional ‘squeeze’ is an advantage or disadvantage given project constraints and tailings characteristics. To
summarise the trade-off:
 With respect to the capital expenditure (CAPEX) / operational expenditure (OPEX) comparison, filter
presses are generally more efficient and can achieve a high solids content in a reduced cycle time.
However, the automated operation requires a large number of components (valves and
instruments) all needing maintenance; cleaning and flushing that ensures feed lines remain
operational.
 Many components and peripheral equipment may require high maintenance efforts and high spare
parts demand.
Pressure filtration can therefore be a high CAPEX and OPEX approach. But if the efficiency is considered over
LOM, is generally a lower OPEX option than belt or vacuum filtration options, depending on other operational
factors, including location, climate and operational efficiencies.

4.2 Belt filter

The belt filter type is a continuously or quasi-continuously operating horizontal vacuum filter. Basically, a belt
filter consists of a filter cloth that is moving continuously or with interrupted motion over several rollers.

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With respect to construction and function, two main types of belt filters exist. The oldest variant is the
conveyor belt or carrier belt type, which is the relevant version for applications in tailings filtration. The
conveyor belt, usually a reinforced rubber belt with grooves and slots for filtrate drainage, moves around the
rollers to support and convey the filter belt. The rubber belt slides over a vacuum box, which collects the
filtrate. Different from this version, the tray type consists of a series of trays underneath the cloth belt. The
trays are connected to the vacuum and can either be transported with the cloth, up to a certain position
where they return to the starting position, or can be fixed while the cloth belt moves intermittently. Both
operation methods of the tray type require that the vacuum is periodically cut-off and applied again to allow
for return transport of the trays or for the intermittent cloth transport.
On belt filters, the filtration process takes place in the direction of gravity along the horizontal cloth belt and
typically includes filter cake formation, filter cake washing and cake dewatering by air. Discharge of the filter
cake is performed by reversing the cloth belt around a roller of small diameter and can be supported by
means of a scraper and/or a reverse flow of compressed air. After cake discharge, the filter cloth can be
washed from both sides.
Belt filters are applied in many industries – from chemicals to mineral processing – and are especially suited
for easy filtering products that require intensive cake washing, since the washing medium can be applied on
the filter cake from the top as a pool. Typical filter sizes range from 1 m2 up to over 100 m2. More detailed
information on belt filters can be found in Sutherland (2005) and Wakeman and Tarleton (2006).
With respect to the CAPEX/OPEX comparison, the following features of belt filters shall be mentioned:
 Large space demand as a consequence of a large footprint (per square metre filtration area) and
relatively low specific solids throughput making many filter units necessary to ensure target solids
performance.
 High amount of sealing water required to provide for secure sealing of the rubber belt.
Potentially lower CAPEX, but higher OPEX (if LOM costs including moisture conditioning requirements in
structural zones) are fully considered.

4.3 Ceramic disc filter

A special type of disc filter uses micro pore ceramic sectors instead of steel covered with filter cloth.
Ceramic capillary action disc filters are continuously operating units that are mainly used in high-tonnage
applications for dewatering relatively free-filtering suspensions, such as mineral and metal concentrate
slurries. This filter technology is based on high-tech sintered alumina membranes, which have uniform micro
pores to create capillary action (Ekberg & Woitkowitz 1988; Lotzien et aI. 1988; Ekberg & Haartti 1993). The
performance of the filters is mostly based on the special properties of the ceramic filter medium and the
capillary phenomenon, due to which the filters are energy saving and durable under severe conditions, thus
providing an excellent alternative for conventional disc filters with low cake moistures and high capacities
(Outotec 2010).
When submerged in the slurry pool, capillary action assists the uptake of liquid through the pores of the filter.
For the filter (as opposed to the cake), we want the capillary pressure to be high, achieved by having a small
pore diameter and strongly hydrophilic material – that is, ceramic. The action reduces the size of the vacuum
pump required, resulting in reduced energy consumption. Referred to as ‘capillary filtration’, it can produce
moisture contents that approach pressure filtration, and has found application on mineral concentrates (Cox
& Traczyk 2002; Concha 2014) as well as tailings dewatering.
Cake formation (Figure 6(a)) takes place on the disc segments as they move through the slurry basin, and the
time available for this stage depends on the rotation speed of the disc and the height of the slurry level in
the basin. As soon as the segment rises from the slurry, dewatering of the cake (Figure 6(b)) begins. The
available drying time is usually an operating constraint of the filter unit, and also this depends on the rotation
speed and slurry level. Cake discharge (Figure 6(c)) occurs after the dewatering stage due to blade or wire

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scrapers installed on both sides of each disc or to a fast pressurized air pulse (snap blow), as is the case in
conventional disc filters. Just before the segments are immersed into the slurry again, there may also be a
short back flow washing stage for refreshing the filter medium and thus ensuring good cake formation and
dewatering results during the next cycle.

Figure 6 Cake formation: (a) cake dewatering; (b) cake discharge; and (c) stages in rotary vacuum disc
filters (Outotec 2010)

The permeability of the ceramic plates is maintained by two different washing actions. During concentrate
production, a short back flushing of each ceramic plate sector is performed once after cake removal during
each revolution of the disks. Long-term disk permeability is maintained by using separate washing periods in
which the filter is filled with pure water and ultrasonic cleaning is used during the back flushing of water or
diluted acid through the ceramic plates.
The timing of the washing periods is the key factor that affects the cumulatively achievable maximum
production capacity. If washing is done too often, or at a time when it is not really necessary, then the time
spent in washing periods means a loss of cumulative production capacity. Unnecessary washing might also
mean extra washing chemical costs. On the other hand, if washing is done too seldom, or it is not done in
situations where it would be really beneficial, then capacity is lost, because the filter is operating at too low
a disk permeability.
Ceramic rotating disk filters offer many advantages over traditional rotating disk filters. They require much
less maintenance and their energy consumption can be up to 90% lower than that with traditional disc filters,
which together means lower operating costs per produced capacity.

4.4 Conditions for use of a ceramic disc filter

Using a disc filter for tailing operations requires that:
 The clay content in the solids is low.
 Mine backfill is processed.
 The tonnage is >50 t/hr.
 The equipment is energy efficient.
 There are no space constraints.
 The equipment is of low maintenance.
 The amount of flocculent present is low.
 Operational costs are economical.

4.5 Process requirements and equipment sizing

Benchtop test work was performed on samples of tailings slurry to identify the slurry characteristics
according to the filtration requirements. Ceramic filtration bench-scale test work was undertaken using a
small filter element and a leaf for simulating a disc section within the same properties and structure of the

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full-scale filter disc. The focus was on estimating the dewatering properties of the slurry associated with
feeding and optimum moisture content of the dry cake to obtain the maximum compaction degree and dry
density from the compacted material.
The geotechnical test work identified a target moisture of 14% (process definition). The slurry feed
concentration is 62% (process definition), which corresponds with the classification (cyclone underflow) and
thickeners underflow from the backfill station of the process plant. The key findings of the filtration test work
are shown in Table 3.

Table 3 Filtration test work results (ceramic disc filters) – Cuiabá Mine

Test no. 1 2 3 4 5 6 7
Slurry dry solids content (%) 62.22 62.22 62.22 62.22 62.22 62.22 62.22
Slurry pH 7.31 7.31 7.31 7.31 7.31 7.31 7.31
Cake forming time (s) 10 13 21 8 10 16 4
Cake drying time (s) 16 22 35 18 25 40 18
Cake wash and dead time (s) 4 5 9 4 5 9 8
Cycle time (s) 30 40 65 30 40 65 30
Cake thickness (mm) 10.5 12 15.5 9 10.2 11.5 5.3
Cake moisture content (%) 15.1 14.7 14.8 14.4 13.9 14.3 12.7
Filtration capacity
2,053.33 1,766.67 1,505.64 1,742.22 1,440.00 1,177.44 1,040.00
(kg d.s./m2h)

The process plant is designed for an instantaneous throughput of 232 t/hr (dry solids) with the required
availability in excess of 85%. The project life is 12 years. Combining these inputs with the test work results, it
is possible to estimate the key sizing parameters of the main process equipment for dewatering Cuiabá
tailings using ceramic disc filters (Table 4).

Table 4 Filtration equipment requirements (ceramic disc filters) – Cuiabá Mine

Item Data
Normal feed rate nominal (tph) 232
Project factor 1.2
Project feed rate (tph) 278
Slurry dry solids content (%) 62
Unit filtration rate (t/hr/m2) 1.05
Calculated filtering area (m2) 265
Area per filter (m2) 100
No. of filters – calculated 2.6
No. of filters – standby 1
No. of filters – adopted 4

The quality of the filtered solution resulting from the filtration test work was also observed. There were no
losses of solids within filtrate (content of filtrate solids: 0.001‒0.005 g/litre) as shown in Figure 7. Therefore,
it can be used to reduce water consumption in the processing plant.

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Figure 7 Cake and the turbidity of water after ceramic filtration test with Cuiabá tailings (Testwork
Desenvolvimento de Processos 2017)

5 Tailings handling and placement

The consistency of the tailings (such as mud or wet mass) directly influences its behaviour and handling.
Filtered material can be transported by conveyor belt or truck, depending on the amount of material to be
transported. Larger volumes may justify the choice of a conveyor belt, as it reduces operating costs over the
years and outweighs the high initial investment. Regardless, consideration should be given to conveyance
distance and the potential for filtered tailings to liquefy during transport. For smaller scale operations,
trucking is generally more cost-effective. In the case of this study, the throughput is 5,000 tpd, which justifies
the use of trucks.
The dry stacking arrangement can also be shared with other materials in the same area, which is called
co-disposal. The current co-disposal arrangement, of dewatered (by pond settling) tailings and waste rock at
Cuiabá is shown in Figure 8.

Figure 8 Co-disposal of tailing and waste at the old open pit Cuiabá Mine

In the disposal of the dry material, the structure is uniformly raised. Spreading is usually done with a
bulldozer, which ensures the first stage of compaction. This operation should follow the project compaction
specifications in relation to the moisture content of the material and equipment passes, guaranteeing the
minimum degree of compaction required in the project and formation of the stockpile with the appropriate

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geotechnical stability. If it is necessary to increase the compactness, as well as to shed precipitation, a smooth
roller can be used on a daily basis on the operating deck.
To confirm the information that defines the mode of operation, a field trial is recommended. This work should
have a boundary condition as close as possible to day-to-day operations. Section 2 provides details of the
procedure and tests.

6 Premises for the design of the dry stacking system

In order to become technically feasible, environmentally friendly and not cause the stoppage of the
production, the project should contemplate:
 Additional points for the disposal of filtered material on rainy days.
 Surface water controls and control of sediment carried during the operation. For places of high
rainfall including high intensity and short duration (as at the Cuiabá site), during the construction
of the stockpile it is necessary to consider provisional sumps for retention of sediments carried as
an environmental control measure.
 Particularly during the ‘ramp up’ phase of the filter plant, there is often a need for stoppage and
operational adjustments. These interventions have a short duration but they impact other
production processes. In these moments, it is necessary to place the total tailings at a specific point
prepared for this purpose, in the stockpile itself or in any other structure. This condition must be
predicted in the project, but can generally be avoided if additional filtration units are planned such
that there is always a spare unit if one or more units goes down. In the author’s experience the
need for an off-spec slurry impoundment can be avoided for operations <10,000 tpd. There can be
periods of slow-down in the initial start-up phase of a project where target throughputs have
periodically not been achieved. This can be due to filtration efficiency issues and/or the need for
maintenance or repairs and a lack of redundancy.
 Installation of dewatering with backup equipment. With regards to the sizing of equipment,
especially the filters, it must be considered that several factors can influence their performances.
Critical equipment must have a reserve installed to prevent production delays.
Filters often have low availability. During the project, it is necessary to consider repair time, loss of capacity
filtering and the time needed to clean the plates, among other things. Because of these, the project considers
a global availability factor of 70%.

7 Conclusion
In general, the disposal of dry tailings, instead of conventional hydraulic disposal, reduces the volumes of
geotechnical structures, with a subsequent reduction of associated risks and environmental impacts.
To achieve the geotechnical stability of a dry stack, compaction of the disposed material is essential. The
moisture content of the treated mass is the key parameter to obtain the necessary point in the field. In this
context, the required conditions can be obtained by filtering the pulp. Today, the industry presents a wide
range of filter options for developing efficient systems.
With the technical characteristics properly studied, the tailings generated at the plant may prove to be
suitable for being filtered and stacked dry with geotechnical and environmental safety. The laboratory
process tests and pilot-scale will indicate the moisture content obtained from the filter cake. This value
should be compared with the optimum moisture content obtained in the geotechnical tests.
The high costs of implementation and operation can make this technology appear unfeasible. However, not
only economic issues must be considered. Aspects focused on the environmental impact of construction and
operation, potential risk to community and environment may make the alternative of dry stacking feasible

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compared to the conventional method of constructing a new dam or raising an existing dam and the hydraulic
disposal of the material.
The current trend is to ensure the continuity of the mining activity, but in a more technical and
environmentally safe way, to ensure good relations between industry and society. Advances in tailings
dewatering and dry stacking will greatly benefit the mining industry in the future.

Acknowledgement
We extend our thanks to AngloGold Ashanti for permission to publish the paper.

References
ASTM International 2012a, ASTM D698: Standard Test Methods for Laboratory Compaction Characteristics of Soil Using Standard
Effort (12 400 ft-lbf/ft3 (600 kN-m/m3)), ASTM International, West Conshohocken.
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