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ACERT Technology in 3176C Engines

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0% found this document useful (0 votes)
18 views56 pages

ACERT Technology in 3176C Engines

Uploaded by

Moisés
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

ACERT Technology

TM

for Off-Highway C15


Engines

Caterpillar Confidential: GREEN


ACERT Technology
ƒ What does ACERT stand for?
ƒ What is ACERT Technology?
ƒ What engines are affected?
ƒ How is ACERT Technology Different?
ƒ What does ACERT Technology look like?
ƒ How does ACERT Technology work?
ƒ What are the advantages of ACERT Technology?
ƒ Is extra maintenance required?

Caterpillar Confidential: GREEN


ACERT Technology

What does ACERT stand for?


Advanced
Combustion
Emissions
Reduction
Technology

Caterpillar Confidential: GREEN


What is ACERT Technology?

ƒ Multiple technologies
ƒ Varies by engine family
ƒ Varies by engine application
– Medium duty – specs,
changes, new design
– Heavy duty – specs, changes,
new design

Caterpillar Confidential: GREEN


How is the C15 Affected?

• C15 ACERT is based off the C-15 platform


• Displacement changes from 14.6 to 15.2 ltr.
•Bore remains 137mm
•Stroke increases to 171mm from 165mm

Caterpillar Confidential: GREEN


C15 ACERT

Caterpillar Confidential: GREEN


Continued
Design Strategy
• Increased compression ratio
• C15 - 18:1 compression ratio
• Component changes to increase peak
cylinder pressure capability
• Improves cold start characteristics
• Improves white smoke clean up time
• Optimizes ACERT performance

Caterpillar Confidential: GREEN


Rod Bolt Torque Sequence

Caterpillar Confidential: GREEN


Connecting Rod Bolt Torque
Lubricate bolts with engine oil before assembly

Torque bolts 1 and 3 to 70 +/- 4 Nm

Torque bolts 2 and 4 to 70 +/- 4 Nm

Turn bolts 2 and 4 an additional 60 +/- 5 degrees

Retighten bolts 1 and 3 to 70 +/- 4 Nm

Turn bolts 1 and 3 an additional 60 +/- 5 degrees

Caterpillar Confidential: GREEN


Hardened Plateau Honed
Liner
Smooth Surface
Two step honing process:
- Cuts deep grooves for oil
retention
- Smoothes the tops off to
reduce wear and better contact
¾Reduces blow by Deep Cuts
¾Improves oil control and
consumption

Caterpillar Confidential: GREEN


Leak Free Design

Improved joints through out the engine


Oil pan seal
Timing cover
Block to flywheel housing
All fluid connections sealed with standard
thread “O” ring design

Caterpillar Confidential: GREEN


Specifications

C15 ACERT

Caterpillar Confidential: GREEN


Specifications
Model C15

Rated RPM 1800-2100

Displacement 15.2 Ltr. (927 cu. in.)


Bore 137 mm (5.4 in.)

Stroke 171 mm (6.7 in.)

Caterpillar Confidential: GREEN


Specifications
Model C15
Length 1651 mm (65 in.)

Width 889 mm (35 in.)

Height 1346 mm (53 in.)

Weight 1335 Kg. (2937 lb.)

Caterpillar Confidential: GREEN


C15 Power Curve
560 1900
540 1800
520 1700
500
1600

LB-FT
Power
HP

480
1500 Torque
460
1400
440
420 1300
400 1200
1200 1400 1600 1800 2000 2200
* All C15 / C18 ACERT
RPM
ratings are preliminary

Caterpillar Confidential: GREEN


Maintenance Information
500 hr. oil change interval with CAT DEO (or
oil meeting CAT ECF-1 spec) below 6000 ft.
altitude.
250 hr. change interval above 6000 ft.
High load factors and high fuel sulfur content
will affect oil change intervals.
Equipped with Cat’s new high efficiency oil
filter
S.O.S. sampling

Caterpillar Confidential: GREEN


High Efficiency Oil Filters

Revolutionary filter design


Increased contamination
control
Double the efficiency
without increasing the
changing interval
Reduces wear on all oil
lubricated surfaces

Caterpillar Confidential: GREEN


C15 vs. C-15

Caterpillar Confidential: GREEN


C15 ACERT vs. C-15 Tier 2
Model C15 ACERT C-15
Rated Power 540 HP 525 HP
Max RPM 2100 2100
Displacement 15.2 L 14.6 L
Bore 137 mm 137 mm
Stroke 171 mm 165 mm
Size (LWH) 65 x 36 x 53 in 59 x 36 x 50 in
Weight 2937 lb 2959 lb
Power Density 5.44 lb / hp 5.64 lb / hp

Caterpillar Confidential: GREEN


Power Curves
560

540
520
500
C15 ACERT
480 C-15
BHP

460
440
420

400
12

13

14

15

16

17

18

19

20

21

22
00

00

00

00

00

00

00

00

00

00

00
RPM * All C15 / C18 ACERT
ratings are preliminary

Caterpillar Confidential: GREEN


Torque Curves
1900

1800
1700
C15 ACERT
LB-FT

1600
C-15
1500

1400
1300

1200
12

13

14

15

16

17

18

19

20

21

22
00

00

00

00

00

00

00

00

00

00

00
* All C15 / C18 ACERT
RPM
ratings are preliminary

Caterpillar Confidential: GREEN

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