High-Power-Factor LED Driver Design
High-Power-Factor LED Driver Design
Abstract—This paper proposes a novel light-emitting diode obtain smooth dc-link voltage for the following high-frequency
(LED) driver consisting of a buck-boost converter and a buck dc/dc converter. This kind of LED driver inevitably introduces
converter. Each converter adopts a power MOSFET as the ac- highly distorted input current, resulting in a large amount of
tive switch. With no need to use any auxiliary switches or snubber
circuits, both active switches can operate at zero-voltage switching harmonics and a low power factor. In order to prevent distort-
on (ZVS) by freewheeling the inductor current of the converters to ing the ac input source, standards of the harmonic regulation
flow through the intrinsic diodes of the MOSFETS. The buck-boost such as IEC61000–3–2 class C are enacted to limit the input
converter is operated at discontinuous-conduction mode (DCM) current harmonics and to guarantee a power factor of 0.9 at
to perform the function of power-factor correction to ensure al- least. In order to comply with the more stringent regulations
most unity power factor at the input line. The buck converter
steps down the output voltage of the buck-boost converter to drive on current harmonics and to improve the power factor, an addi-
LEDs. It could be designed to operate at either DCM or continuous- tional ac/dc conversion stage is required to cascade in front of
conduction mode. The detailed circuit operations and analysis are the dc/dc converter to perform the function of power-factor cor-
provided. A prototype 60-W LED driver was built and tested. Ex- rection (PFC). It leads to a two-stage approach which includes
perimental results show that the switching losses can be effectively a PFC semistage to shape the input current into a sinusoidal
reduced by operating the active switches at ZVS. The measured
power factor and circuit efficiency are as high as 0.99% and 93%, waveform and a dc/dc semistage to regulate the output volt-
respectively. age [8]–[12]. These two-stage approaches have the advantages
of good performance, fast output dynamic response, and easy
Index Terms—Buck-boost converter, buck converter, light-
emitting diode (LED), power-factor correction (PFC), zero-voltage control. However, they require two power-conversion processes
switching (ZVS). and are usually energy inefficient if the active switches operate
at hard switching. Recently, many single-stage ac/dc converters
have been developed [13]–[22]. These single-stage approaches
I. INTRODUCTION are derived by integrating the PFC converter and the dc/dc con-
verter. By sharing one active switch and the control circuit, the
ITH the advantages of small size, high luminous effi-
W ciency, long life time, fast response, and excellent color
rendering, light-emitting diodes (LEDs) have been widely used
single-stage converters have the advantages of less component
count and are cost-effective solutions.
Among these single-stage and two-stage approaches, the ac-
in many applications. As compared with fluorescent lamps those tive switches usually operate in hard switching, resulting in
require using mercury and may produce pollution, LEDs are high switching losses. The hard-switching operation precludes
environmental friendly devices. In pursuit of energy-saving and the application of higher switching frequency to realize the use
pollution-free light sources, LEDs have gradually replaced flu- of smaller magnetic components and capacitors. In order to im-
orescent lamps and been increasingly and widely used [1]–[7]. prove the circuit efficiency, some soft-switching technologies
For the LED drivers that utilize an ac input source, switching- should be applied to reduce the switching losses of the active
mode ac/dc converters are often adopted, since they have the switches. In the single-stage approaches, both current of the
advantages of high energy-conversion efficiency, high power PFC converter and the dc/dc converter flow through the shared
density, and high control accuracy. Traditionally, an ac/dc con- active switch. It is difficult to make the active switch operate
verter uses a diode-bridge rectifier and a bulky capacitor to at soft switching by creating a current loop for discharging
the energy stored in parasitic capacitance of the active switch.
On the other hand, since the two-stage approaches require two
power-conversion processes, soft-switching operation is even
Manuscript received May 5, 2013; revised July 17, 2013 and September 12, more essential for achieving high circuit efficiency. For reliev-
2013; accepted October 4, 2013. Date of current version April 30, 2014. This
work was supported in part by the National Science Council (NSC) of Taiwan,
ing the switching losses, various circuit using auxiliary switch
Taiwan, under Grant NSC 102-3113-P-214-001 and Grant NSC 102-2221-E- and/or snubber circuits are used [23]–[26]. However, they will
214-027. Recommended for publication by Associate Editor J. M. Alonso. add the circuit complexity and overall cost.
The authors are with the Department of Electrical Engineering, I-Shou
University, Kaohsiung 84001, Taiwan (e-mail: hlcheng@[Link];
To find a better solution, this paper proposes a novel two-
isu10001016M@[Link]). stage LED driver. It consists of a buck-boost converter and a
Color versions of one or more of the figures in this paper are available online buck converter. Both active switches can operate at zero-voltage
at [Link]
Digital Object Identifier 10.1109/TPEL.2013.2285560
switching-on (ZVS) to effectively reduce the switching losses.
0885-8993 © 2013 IEEE. Personal use is permitted, but republication/redistribution requires IEEE permission.
See [Link] standards/publications/rights/[Link] for more information.
4950 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 9, SEPTEMBER 2014
In this mode, S1 is on and ib is higher than ip1 . There are two where Ts is the high-frequency switching period. Fig. 5 shows
current loops. Parts of ib are supplied from the dc-link voltage the conceptual waveform of ip1 . The peak values of ip1 follow
and the rest of ib is equal to ip1 and flow through Lp1 , Lp2 , and a sinusoidal envelope and can be expressed as follows:
D5 . The voltage and current equations for vp1 + vp2 , vb , ip1 , ip2 , |Vm sin (2πfL t)| Ts
and ib are the same as those in Mode IV. Both the currents ip1 ip1,p eak (t) = . (14)
2Lp1
and ip2 keep decreasing. The circuit operation enters Mode IV
when ip1 and ip2 decrease to zero. The rectified current irec is equal to the rising part of ip1
and zero elsewhere. The high-frequency contents of irec can be
F. Mode VI (t5 < t < t6 ) removed by the pass filter (Lm and Cm ). Therefore, the input
current iin is equal to the average of irec over a high-frequency
In this mode, S1 is remained at on stage and ib keeps increas- cycle, as follows:
ing linearly. This mode ends at the time when vGS1 becomes to Ts
a low level to turn OFF S1 , and the circuit operation returns to 1 Vm T s
iin (t) = irec (t) · d (t) = sin (2πfL t) . (15)
Mode I of the next high-frequency cycle. Ts 0 8Lp1
According to the discussion of the operation mode, by divert- As comparing (1) and (15), it is noticed that the input current is
ing the current in one active switch to the antiparallel diode of a sinusoidal waveform and in phase with the input-line voltage.
the other one is what enables the active switches to achieve ZVS As a result, a high power factor is achieved. The input power can
operation. By this way, the antiparallel diode conducts current be determined by taking an average of its instantaneous value
prior to the transistor in each MOSFET. The voltage across the over one line-frequency cycle, as follows:
transistor is maintained at about –0.7 V when its antiparallel 2π
is on. This small voltage is negligible and the transistor can be 1 Vm2
Pin = vin (t) · iin (t) d (2πfL t) = . (16)
turned ON at zero voltage. It means that the turn-on switching 2π 0 16Lp1 fs
loss is effectively eliminated. Then, the output power can be calculated as follows:
ηVm2
III. CIRCUIT ANALYSIS Po = η · Pin = (17)
16Lp1 fs
Based on the circuit operation described in Section II, the where η represents the circuit conversion efficiency.
two converters in the proposed circuit operate as a buck-boost By substituting (13) into (10), the duration for ip1 to decrease
converter and a buck converter, respectively. Although the an- from the peak value to zero is given by
tiparallel diode of the active switch of one converter serves as
the freewheeling diode of the other converter, the features of the (1 + n) Vm |sin(2πfL t)| Ts
tp,off (t) = . (18)
buck-boost and the buck converter can be retained. Therefore, 2Vdc
the two converters can be analyzed separately. In order to operate the buck-boost converter at DCM,
tp,off (t) must always be less than half of the switching period
A. Buck-Boost Typed Power-Factor Corrector (1 + n) Vm sin(2πfL t)Ts Ts
tp,off (t) = < . (19)
In practice, the frequency of the line-voltage source fL is 2Vdc 2
much lower than the high switching frequency fs of S1 and S2 . From (19), Vdc should be designed to be high enough to
It is reasonable to consider the rectified input voltage vrec as ensure DCM operation over an entire input line-frequency cycle,
a constant over a high-frequency cycle. In the operation from as follows:
Mode I to Mode III, either S2 or DS 2 is on, the rectified voltage
Vdc > (1 + n) Vm . (20)
vrec supplies energy to raise the current ip1 . Since the buck-
boost convert is operated at DCM, ip1 raises from zero at the
B. Buck Converter
beginning of Mode I and reaches a peak value at the end of
Mode III. The rising time of ip1 is the sum of both on times of The on time of the buck converter is the interval from the
S2 and DS 2 , and is equal to half of the high-frequency switching beginning of operation Mode IV to the end of Mode VI. During
CHENG AND LIN: DESIGN AND IMPLEMENTATION OF A HIGH-POWER-FACTOR LED DRIVER WITH ZERO-VOLTAGE 4953
TABLE I
CIRCUIT SPECIFICATIONS
Fig. 9. Waveforms of v in and iin (v in : 100 V/div, iin : 1 A/div, and time: Fig. 12. Waveforms of ip 1 , ip 2 , and ib (ip 1 , ip 2 , ib : 2 A/div and time:
5 ms/div). 10 μs/div).
Fig. 10. Waveforms of V o and Io (V o : 100 V/div, Io : 0.1 A/div, and time:
5 ms/div).
Fig. 11. Transient response to step changes in line voltage (v in : 100 V/div, Fig. 13. Waveforms of v D S 1 , iS 1 , v D S 2 , and iS 2 at (a) the peak point and
V o : 5 V/div, and time: 50 ms/div). (b) the zero-crossing point of the input-line voltage (v D S 1 , v D S 2 : 200 V/div,
iS 1 , iS 2 : 2 A/div, and time: 5 μs/div).
4956 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 9, SEPTEMBER 2014
TABLE IV
LOSSES IN THE SEMICONDUCTOR COMPONENTS
Fig. 15. Voltage and current waveforms of LED string and the active switches
at duty ratio of 30%. (a) V L E D and Io (V L E D : 100 V/div, Io : 0.1 A/div, and
time: 2 ms/div) and (b) v D S 1 , iS 1 , v D S 2 , and iS 2 (v D S 1 , v D S 2 : 200 V/div,
iS 1 , iS 2 : 1 A/div, and time: 5 μs/div).
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4958 IEEE TRANSACTIONS ON POWER ELECTRONICS, VOL. 29, NO. 9, SEPTEMBER 2014
Hung-Liang Cheng (M’08) was born in Chunghwa, Cheng-Wei Lin was born in Kaohsiung, Taiwan,
Taiwan, in 1964. He received the B.S., M.S., and in 1988. He received the B.S. and M.S. degrees
Ph.D. degrees in electrical engineering from the Na- in electrical engineering from I-Shou University,
tional Sun Yat-Sen University, Kaohsiung, Taiwan, Kaohsiung, Taiwan, in 2011 and 2013, respectively.
in 1986, 1988, and 2001, respectively. He is currently a Research Assistant with
From 1988 to 2007, he was an Electronic Re- the Department of Electrical Engineering, I-Shou
searcher with the Chung-Shan Institute of Science University. His current research interests include
and Technology, Taoyuan County, Taiwan, where he power electronic converters and their applications on
designed and developed high-power transmitters in lighting.
radar and missile systems. Since February 2007, he
has been with the Department of Electrical Engineer-
ing, I-Shou University, Kaohsiung, where he is currently an Associate Professor.
His current research interests include power-electronic converters and electronic
ballasts/drivers for lighting applications.