Motorcycle Owner's Manual

Bullit Hunt S

Bullit Spirit
 Important Cautions

About running-in of a motorcycle

The first 1000 km operation is very important in the entire
service life of a motorcycle. A correct running-in can guarantee
both the longest service life and the best performance of the
vehicle. Running-in can polish machined surfaces and form
smooth engagement.
Careful and patient running-in can make the motorcycle stable
in driving and give a full play to its excellent performance. It is
important not to do any operation that may cause overheat to
engine components.
For specific running-in method, please refer to "Running-in of
a new vehicle".

Please carefully read the manual and strictly observe all

instructions or descriptions.
Special attention shall be paid to the contents emphasized
with the terms of " " "caution" and "note", etc.
……It concerns with personal safety. Ignoring
it may result in accident.
Precaution……It refers to operational methods that must be
followed or measures that should be taken, so as to prevent
damage.
Note……It refers to special explanations to make maintenance
or important descriptions more explicit.

The operation manual shall be deemed as a permanent document

of the motorcycle. When transfer the vehicle to others, the
instruction manual shall also be transferred to the new owner.
 The series includes the following models:

The Bullit Hunt S

The Bullit Spirit

The instruction manual takes Bullit Hunt S as example.

There are some differences among various models. For any
unconformity between your vehicle and the instruction manual,
the real vehicle shall prevail.
 Foreword

Thank you for your choosing our motorcycle. In design,

development and manufacture of the series motorcycle, our
company applies the latest advanced technology and equipment to
provide you with a motorcycle that is reliable in performance,
novel in design and elegant in appearance. Motorcycle driving is
one of the most exciting sports. The motorcycle is an ideal means
of transport. It can give you infinite driving pleasure. Before
driving your motorcycle, please be familiar with all stipulations
and requirements mentioned in the instruction manual.
The instruction manual deals in the correct use, maintenance
and maintenance of the motorcycle. Observing the following
stipulations will provide a guarantee to your motorcycle for a long
time use without trouble. The distributor has skillful and well
trained technical professionals to provide the best maintenance and
service to your motorcycle.

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 Contents

Chapter 1 User Instructions...........................................................4

Chapter 2 Installation Position of Parts.........................................5

Chapter 3 Control Part.................................................................13

Chapter 4 Instructions on Fuel and Engine Oil...........................45

Chapter 5 Running-in of New Motorcycle................................. 47

Chapter 6 Inspection before Driving...........................................48

Chapter 7 Essentials of Driving.................................................. 53

Chapter 8 Inspection and Maintenance....................................... 72

Chapter 9 Measures to Reduce Pollution....................................72

Chapter 10 Troubleshooting........................................................ 75

Chapter 11 Storage Method.........................................................77

Chapter 12 Circuit Diagram …………………………………...79

Chapter 13 Parameter List...........................................................81

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 Chapter 1 User Instructions
Instructions on safe driving of motorcycle
There should be a condition for the motorcycle to serve your well. The
condition is paying attention to safety at any time. Therefore, you must
observe the traffic laws and follow the six points below.
Wear safety helmet
Safe driving starts from wearing a safety helmet. This is an important
factor in motorcycle driving. A high-quality safety helmet is the first thing of
personal protection in motorcycle driving. The most serious traffic accident is
head injury. Therefore, be sure to wear a safety helmet to drive a motorcycle,
and wear a pair of proper protective glasses.
Please be familiar with the vehicle structure
Your driving technique and your understanding of mechanical knowledge
are the basis of safe driving. Make exercises in a spacious place without other
vehicle and make yourself fully familiar with your motorcycle and control
method. Be sure to keep in mind that, skill comes from practice.
Understand the limit of your safe speed
Driving speed depends on road surface conditions, your skills and the
weather. Understanding the limit may prevent accident. At any time, accident
may be prevented as long as driving in the range of your skill.
Wear well-fitting dress
Loose and fancy dress may make you uncomfortable and unsafe in your
driving. Riding on the cradle, a well-fitting dress may give you freedom for
activities of your arms and legs. Gloves, boots and safety helmet will show
that you are qualified driver. High quality and tight dress shall be your
selection.
Pay more attention to safety during driving in rainy weather
Please note that, in rainy days, the braking distance is two times as much
as that in fine weather. Get away from any manhole cover, paint mark or oil
stain surface to prevent slipping, wet roads are dangerous. Avoid abrupt
steering during acceleration. Be careful when drive over railways and bridges
and keep a safe distance with any vehicle in front.
Inspection before driving
Please carefully read all instructions in "inspection before driving" of the
manual to guarantee the safety of you and passengers.
-3-
Position of serial numbers
Chassis number (or VIN code) Engine number

Position of metal nameplate

Chassis number (or VIN code) and engine number is necessary for
registration of your motorcycle. Such numbers are needed with order
components or service, to allow the distributor to provide you with better
service.
Chassis number (or VIN code) is on the riser pipe of chassis. Engine
number is on the left side of crankcase. Metal nameplate is on the riser pipe of
chassis, showing the main technical parameters, manufacturer and date of
production of the motorcycle.
Write the numbers in the spaces below, for future reference.
Chassis number:
Engine number:

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 Chapter 2 Installation Position of Parts
Handle bar instrument
1 Clutch grip
2 Rearview mirror
3 Left handlebar switch
4 Speedometer
5 Ignition switch
6 Tachometer
7 Right handlebar switch
8 Front brake grip
9 Accelerator

Left side view

1 Fuel pump assembly
2 Fuel injector
3 Air cleaner
4 Front wheel
5 Gear lever
6 Center stand
7 Side stand
8 Rear wheel
9 Rear carrier, LH

Right side view

1 Back foot shelf
2 Battery and Fuse
3 Spark plug
4 Front foot shelf
5 Rear brake pedal
6 Discharge oil bolt

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 Chapter 3 Control Part High beam indicator lamp ○
1
Key When the head light is in high
beam, the indicator is lit.
Turning signal lamp○
2
When left turning signal lamp is
ON, the left turning signal indicator
on the panel " " and turning signal
lamp will flash.
Two keys are provided. Please When right turning signal lamp
use one key and put the other in a is ON, the right turning signal
safe place for future use. indicator on the panel " " and
turning signal lamp will flash.
Instrument panel Precaution:
If one of front and rear turning
lights is damaged, the indicators on
the instrument panel and the turning
lights may be lit consistently, or may
flash fast or slow. Then, timely
locate the cause and carry out
troubleshooting.
Engine trouble warning lamp ○
3
This warning lamp flashes or stays
on if an electrical circuit monito-
ring the engine is not working
cor-rectly. If this occurs, have a Pi-
oneer dealer check the self-
diagnosis system.
The electrical circuit of the warning
lamp can be checked by turning the
key to “ON”. The warning lamp
should come on for a few seconds,
and then go off. If the warning lamp
does not come on initially when the
key is turned to “ON”, or if the

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warning lamp remains on, have a since it was last set to zero.
Pioneer dealer check the electrical Tachometer FIG 2 ○
7
circuit.
It shows the engine rotation speed in
Fuelemptywarning lamp FIG1 ○
4 number of revolutions per minute.
When this warning lamp flashes or Speedometer FIG 1 ○
8
stays on, refuel as soon as possible.
Shows the driving speed in km
Fuel meter FIG2 ○
4 per hour.
The fuel meter indicates the amount Speedometer FIG 1○
9
of fuel in the fuel tank. The display
Shows the driving speed in mile
segments of the fuel meter disappear
per hour.
towards “E”(Empty) as the fuel level
Reset knob FIG 1⑩
decreases. When the last fuel meter
Turn it counterclockwise to reset the
segment starts flashing, refuel as soon as
mileage number on the trip meter to
possible.
zero.
Gearshift Indicator FIG 1 ○
5
Speedometer FIG2 ○
8
This indicator will show the
Shows the driving speed. It can
current gear where the motorcycle is.
switch between kilometers and
There are all 5 gears. The 5 number
miles.
indicators will be lit in turn on
shifting. However, when the gear RESET/SELECT button FIG2○
9
shifter is set in the neutral mode, Be sure to turn the key to “ON”
they will extinguish, but only neutral before using the “R/S” button. To
indicator (N) is lit. switch the speedometer between
Neutral indicator lamp FIG 2 ○
5 kilometers and miles, press the
“RESET/SELECT” button for at
This indicator lamp comes on when the
least three seconds.
transmission is in the neutral
position.
Be sure to stop the motorcycle
Odometer○
6
before making any setting
Records the total distance(km) changes to the multi-function
that the motorcycle has traveled display. Changing settings while
since it was used. riding can distract the operator
Trip meters FIG 1 ○
7 and increase the risk of an
This show the distance traveled accident.

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 will be switched off, which may
Ignition switch result in loss of control or an
accident.
To lock the steering:

FIG1 ( LOCK) FIG2

There are two types, three-position
as showed in following sketches, to 1. Push
be used for different models. [Link]
" " (OFF) position [Link] the handlebars all the way to
All circuits are disconnected and the left or right.
the key can be removed. [Link] the key in from the “OFF”
" " (ON) position position , and then turn it to “LOCK”
All igniting circuits are ON and while still pushing it .
the engine can be started. The key [Link] the key.
cannot be removed in this position. To unlock the steering:
To lock the steering:
“ ”（LOCK）Position (FIG2)
In order to lock the handlebar,
turn the bar to the left, then insert the
key. Rotate it clockwise to full stop
for locking the handlebar.

If the handlebar is locked, the

motorcycle is never pushed any
longer; otherwise you will lose 1. Push
balance. [Link]
Push the key into the main switch,
and then turn it to “OFF” while still
Never turn the key to “OFF” or pushing it .
“LOCK” while the vehicle is moving.
Otherwise the electrical systems
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Left handlebar control system lamp. After lane change or turning,
timely turn the signal light OFF.

Horn button ③
Press " " button and the
horn will sound.

Right handlebar control system

Clutch grip ①
To start the engine or make a
gear shifting, press the grip to
release the drive system and cut
off the clutch.
Dimmer switch ②
When dimmer switch is turned up Engine shutdown switch ①
to " " (high beam) position, the The switch is a rocker switch,
head light is in high beam and the located on the tip of right handlebar
high beam indicator lamp on the control panel, with the rockshaft at
instrument panel is lit. On contrary, the center of the rocker. When it is
when it is turned down to " " (low pressed in " " start position, the
beam) position, the low beam is lit. switch is turned and the engine can
Turning signal operation When be started. It is an emergency switch.
the switch is turned to left " " If the switch is pressed in " "
position, the left turning signal lamp position, the starting circuit is
is lit and the indicator lamp on completely cut off and the starter
instrument panel flashes. When the motor cannot be started. Do not put
switch is turned to right " " the switch in this position during
position, the right turning signal driving.
lamp is lit and the indicator lamp on Front brake grip ②
instrument panel flashes. To apply front wheel brake,
slowly press the brake grip on the
Whenever you are going to right handlebar. As the motorcycle
change lane or make a turning, adopts hydraulic braking ， do not
timely turn ON the turning signal press it abruptly or forcefully.
When the brake grip is pressed,
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the brake light will be lit yourself.
automatically.
Electric start button ③ Fuel tank cap
Press " " button to turn on the
start motor circuit. During starting,
put in neutral gear position to cut off
transmission and guarantee safety.

The starter motor shall be

operated not more than 5 seconds.
Heavy discharge may cause To open fuel tank cap, insert the
overheat to circuit and starter key and turn it clockwise. Then, the
motor. If starting is failed after fuel tank cap can be removed
several attempts, stop to check the together with the key. To replace the
fuel supply system and starting cap, align the arrow on the cap and
circuit (refer to "Troubleshooting"). press the cap, together with the key,
into the fuel tank cap hole until a
Lighting switch④ click sound is heard. Then, remove
" " ON position When the the key.
switch is turned to this position, the
head light, front position light, Make sure that the fuel tank
instrument panel light and rear tail cap is properly installed
light will be lit. before riding. Leaking fuel is
" " parking light position When a fire hazard.
the switch is turned to this position,
the front position light, instrument
panel light and rear tail light will be
lit.
"●" OFF position All the head light,
front position light, instrument panel
light and rear tail light go OFF.
(1) Gasoline level (2) Filler
Accelerator grip⑤
Accelerator grip is used to control
the engine speed. To accelerate, turn Do not fill the tank excessively.
the grip towards yourself. To Never splash fuel to hot engine. No
decelerate, turn the grip away from fuel shall be left on the upper part
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of the filler, or the fuel may middle of moving from low gear to
overflow when fuel temperature 2-speed gear.
rises and expands, causing hazard.
During fuel refilling, Precaution：
shutdown the engine and turn the When the transmission is in
key to OFF position. Smoking or neutral position, the neutral
lighting fire is strictly forbidden indicator lamp is lit on the
during fuel refilling. instrument board. Despite the
lamp is lit, be careful to release the
Gear lever clutch grip slowly to make sure if
the transmission is really in
neutral position.
When engaging into a low gear
during high speed driving, the
engagement of clutch may make a
sudden increase in engine speed. Before
The motorcycle is provided engaging a low gear, slow down the
with a 5-speed gear transmission. motorcycle to prevent unnecessary wear
The gear lever connects to a ratchet of components in transmission system.
mechanism in the transmission. Rear brake pedal
After selecting a gear, the gear lever
returns to the home position，so that
the next gear can be selected. The
neutral gear is between the low gear
and two speed gear. From neutral
position, press downs the gear lever
to engage a low gear. Raise the gear
lever one step to move forward a Press down this pedal to apply
gear. Owing to the ratchet rear wheel brake, and the brake
mechanism，it cannot move two or indicator light is lit.
more gears up or down in one Stand
operation. To shift from 2-speed gear
to low gear, or from low gear to
2-speed gear, it passes the neutral
position but not stays there. To
engage to neutral gear，stop it in the
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 The vehicle is equipped with Spring adjustment
two stands, a center stand ① and a The shock damper springs of rear
side stand②. wheel can be adjusted according to
If you want to use center stand the payload, driving mode and road
to park the vehicle, grasp the conditions. The adjustment can be
handlebar with left hand and step on one of the five stages. Park the
bar of stand, then lift rear rack to put vehicle on its central stand or side
vehicle on stand. stand and turn the spring tension
If you want to park vehicle with ring to the required position. The
side stand, step on side stand end to first stage is the softest and the fifth
front limit position on chassis. stage is the hardest. The second
CAUTION: stage is as the factory setting.
If you park the vehicle on
sloped ground, please let it head
higher direction to prevent it from The springs of both sides must
sliding down. be at the same stage. Otherwise,
For the sake of driving safety, they may cause an unstable
before setting out, please make sure steering bar.
that stands are return to upper
position and they don’t loose and
swag.

Rear shock damper

Front fork assy

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Steering stem This vehicle is equipped with
catalytic converters in the
exhaust system.

The exhaust system is hot

after operation. To prevent a
fire hazard or burns:
● Do not park the vehicle near
possible fire hazards such as
Disk, front brake Disk, back brake grass or other materials that
easily burn.
● Park the vehicle in a place
where pedestrians or children
are not likely to touch the hot
exhaust system.
● Make sure that the exhaust
Tire system has cooled down before
doing any maintenance work.
● Do not allow the engine to
idle more than a few minutes.
Long idling can cause a
build-up of heat.

Catalytic converters

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 Chapter 4 Fuel and lubrication system

Section 1. Fuel

Gasoline is inflammable and explosive. When handling gasoline,

attention should be paid to prevent burnt or accident.
● In places where gasoline is stored or handled, shutdown the engine,
do not smoke, and keep away from naked flame or spark.
● Refueling shall be made in a well ventilated place. After refueling,
immediately clean off any gasoline outside the fuel tank.
Please #93 or #95 (GB17930-1999) unleaded gasoline. This may
prolong the service life of spark plug.
Note!
If the engine produces ping noise, it may be caused by using of improper
fuel. Replace with correct fuel.

The use of improper gasoline will cause severe damage to

internal engine parts, such as the valves and piston rings, as
well as to the exhaust system.
Alcohol gasoline
If alcohol-gasoline is used, please use #90 or higher conforming to
GB18351-2004. To ensure service life of EFI parts, please use
alcohol-gasoline blends (below E10) for EFI type vehicle. Do not
use methanol gasoline, even though it may contain cosolvent and
anti-corrosion agent.
Note!
● If alcohol-gasoline is exposed to water excessively, ethanol may be
separated, resulting in decrease of gasoline octane number. Therefore, the
storage time shall not be too long.
● Before using alcohol-gasoline for the first time, make a through
cleaning of the fuel supply system and fuel tank.
● Always buy a proper amount of alcohol-gasoline. Once there is a poor
fuel tank sealing or a long storage time, moisture content may increase,
causing low octane number and resulting in difficult ignition or weak power.

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Gasoline is poisonous and can cause injury or death. Handle gasoline with
care. Never siphon gasoline by mouth. If you should swallow some
gasoline or inhale a lot of gasoline or inhale a lot of gasoline vapor, or get
some gasoline in your eyes, see your doctor immediately. If gasoline spills
on your skin, wash with soap and water. If gasoline spills on your clothing,
change your clothes.

Section 2 . Lubricant
(Please refer to Regular Maintenance Table)
Use high quality 4-stroke engine oil to prolong engine life. Engine oil
shall be SG or SJ product in API classification. Engine oil of proper viscosity
shall be used according to local air temperature. There are three viscosity
levels suitable for the engine, namely, SAE15W-40, SAE10W-30 and
SAE5W-30.
Refer to the figure below:
MULTIGRADE

TEMP
℃
F
°
-3 0 -2 0 -1 0 0 1 0 2 0 3 0 4 0
-2 2 -4 -1 4 3 2 5 0 6 8 8 6 1 0 4

SG or SJ level SAE10W-40 4-stroke lubricant is recommended.

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Note：
Lubricant shall be replaced at 1000km or about one month for the first
time, every 3000km thereafter. Oil volume is 850ml for replacement or
1300ml after overhaul.
The quality of engine oil is a major factor affecting the service life of
engine. Replace engine oil according to the maintenance period stated in
maintenance table. When driving in dusty area, engine oil shall be replaced
more frequently than the stipulations in the maintenance table.
Explanation:
During cold weather, it is advisable for user to use high quality low
temperature lubricating oil. SG 10W-30 or SF 5W-30 is recommended. For
temperature below -35°C, the following use time, API SG or higher class
5W-30 lubricant of notable brand is recommended.
Warning:
Inferior lubricant may cause irretrievable loss to the engine and seriously
shorten the service life of engine.

Section 3: Electronic Fuel Injection System

ⅰ .Electronic fuel injection system(hereinafter referred to as

EFI system)

Ⅰ.Introduction of EFI system components

1. ECU
According to received information, ECU ○
1
calculates necessary fuel injection quantity in
programming mapping way, and sends operation
signal of output section to fuel injector.
Light load: when engine load is light, fuel
injection time (volume) is determined based on air
inlet pressure and engine rotation speed.
Heavy load: when engine load is heavy, fuel
injection time (volume) is determined based on
throttle valve opening and engine rotation speed.

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 Temperature sensor
Oxygen sensor

2. Temperature sensor of cylinder wall

Temperature sensor ○
2 of cylinder head pro- -vides engine with engine
temperature signal for correcting ignition angle and fuel injection quantity
during startup, idling and normal operation.
When engine temperature is low, injection quantity increases.
Thermistor resistance increases when engine temperature decreases, and
decreases when temperature increases.

3. Oxygen sensor
Made of zirconia element (platinum sheet), oxygen sensor ○
3 changes
output voltage based on different oxygen concentration of internal and
external surfaces.
Change of voltage relies on oxygen concentr- -ation.
Terminal voltage decreases when oxygen concentration is high; terminal
voltage increases when oxygen concentration is low.

Rotation speed

4. Rotation speed (trigger coil, crank position)

Rotation speed sensor ○
4 generates and sends ignition signal to ECU;
according to the signal, ECU calculates and determines injection and
ignition time .
Installation clearance: 0.4 to 0.9 mm

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 Fuel injector

5. Fuel pump assembly

Components: fuel pump ○
1 , pressure regula- ting valve ○
2 , fuel pump
support, etc.
Placed in fuel tank, Fuel pump○
1 is powered by battery (9 to 15V).
By controlling power supply, ECU manages fuel pump action to provide
fuel injector with high pressure fuel.
Placed in fuel tank, pressure regulating valve ○
2 keeps high pressure fuel
from fuel pump at 2.5MPa, providing fuel injector with stable high pressure
fuel.
6. Fuel injector
Fuel injector ○
3 , uses pressurized fuel in fuel pump.
Fuel injector charges fuel via gravity and injects pressurized fuel into air
inlet pipe.
Pressure piston controlled by ECU injects necessary amount of fuel at
optimal timing during engine operation.

7. Air inlet elbow

Connecting to fuel injector, air
inlet elbow ○
4 is the access for
fuel and air to enter cylinder.

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8. Throttle valve
Throttle valve ○
5 is a control-
able valve to control air to enter
engine.
After entering air inlet pipe, air will
mix with gasoline to form
combustible mixture for combusting
and working.

Ⅱ. Disassembly and assembly of EFI system components

1. ECU
Disassembly:
A:Close ignition switch
B:Remove
C:Disconnect wire group plug-in
○
1 and ○
2
Assembly:
Before installation, confirm
plug-in and ECU slot are free
of dust, sundries, water drop, etc.
Press ECU towards plug-in direction gently. After a “snap” sound,
it is installed into position.

ECU is not allowed to be disassembled or assembled when its

power is on.

Attention:
Installation position: with favorable ventilation and heat
dissipation; far away from engine, collision, overheat, exposing to
sunlight, waste gas, water and dust, and electromagnetic
interference; guarantee waterproof tightness.

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2. Temperature sensor of cylinder head

Disassembly:
A:disconnect wire group
plug-in of temperature
sensor of cylinder head.
B:disassemble temperature
sensor○
3 of cylinder head.

Assembly:
Direction of wire group from
sensor should be controlled
within 60°.
Bending of wire group
should be controlled above
radius (R20).
Installation torque:
(12±2) N.m.

It is prohibited to pull or bend wire excessively.

It is prohibited to disassemble or assemble sensor after connecting
plug-in.
It is prohibited for wire group to contact heat source with high
temperature, which will damage wire.

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3. Oxygen sensor
Disassembly:
Disconnect wire group plug-in
of oxygen sensor and
disassemble oxygen sensor ○
1 .
Assembly:
Screw oxygen sensor into
threaded hole.
Tighten torque: 13N.m to 17N.m.
Connect wire group plug-in of
oxygen sensor.
Bending angle of wire group at sensor edge or clamping
location should not be less than R20.

It is prohibited to disassemble or assemble sensor after

connecting plug-in.
Before installation of a disassembled sensor, it is prohibited to
apply anti-rush oil or lubrication oil to the sensor; sintering
prevention agent should be applied to it .
Plug-in must be fixed to a motorcycle directly; it is prohibited to
be suspended.
It is prohibited for oxygen sensor to bump against hard surface,
preventing component damage.
After installation of oxygen sensor, it is prohibited to exert big
knocking force on engine, preventing oxygen sensor damage
caused by big impact force.
It is prohibited for chemical substances (such as serious carbon
deposition, silicone oil, engine oil and lead) from engine to
pollute sensor, which will poison oxygen sensor irreversibly.
It is prohibited to pull or twine wire group of sensor forcefully,
which will damage circuit of oxygen sensor.
It is prohibited to apply grease and cleaning agent to head of
oxygen sensor, preventing its corrosion.

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5. Crank position sensor
Disassembly:
Disconnect 2 bolts○
1 .

Assembly:
Installation clearance:
0.4 to 0.9mm

4. Fuel pump assembly

Disassembly:
A: disassemble fuel pipe
connecting to fuel outlet pipe ○
1
B: disassemble 6 nuts ○
2 and
remove fuel pump.
Assembly:
According to disassembly method,
assembly follows the sequence of
B A
Tightening torque of screw: 2.2N.m
to 2.8 N.m , assembly sequence of
screw: 1-2-3-4-5-6.

4
Never touch live line of wire
5
1
group plug-in by hand. To
disconnect plug-in, locking
device should he released
sufficiently. Hold the plug-in 6
2 3
instead of holding wire group
directly for disconnection. It is
prohibited to exert excessively force, which will lead to wire
group rupture and component damage.

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6. Fuel injector
Disassembly:
A: disassemble fuel inlet pipe.
B: disconnect wire group plug-in of
fuel injector.
C: disassemble 2 bolts ○
1 (M5)
and remove 2 fixing pins.
D: screw out fuel injector ○
2
slowly along axial direction.
Fuel injector inspection:
Switch digital multimeter to ohm;
connect two probes to two pins of fuel
injector; resistance is about 12Ω at
20℃.

Since gasoline is combustible and

explosive, it should be away from
high temperature, spark and open
flame.
Assembly:
Preparation before assembly:
A: after falling on the ground or colliding, a fuel injector should
not be used, which might lead to damage of internal components
or deteriorated
performance of Cap of fuel
fuel injector. injector

B: O-ring and Fuel injector

seal component
should be free of
Oil application
scratch. position of
inner wall of
Air inlet
air inlet wall
elbow
page down

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 page up 6. Fuel injector

C: After disassembly and upon

reassembly of a improperly installed
fuel injector: O-ring must be replaced;
a thin layer of paraffin base mineral oil
should he applied to O-ring ○
3 and its
cooperative wall hole, with oiling
quantity subjecting to dripping free.
Specific assembly steps:
A: align fuel injector with corresponding position of air inlet
elbow; screw it in installation hole slowly, with axial pressing
force less than 500N as shown in ○
4 .
B: after inserting screw in installation hole and fixing pin of fuel
injector, screw it in installation hole of air inlet pipe,with
tightening torque of screw ranging from 6 to 10N.m.

Disassembled O-ring of fuel injector must be replaced with a

new one to prevent fuel pressure leakage.

No oil should be applied to ○

5 .
Be cautious when disassembling or assembling plug-in terminal
of wire group of fuel injector to prevent its damage.
Fuel injector should be assembled or disassemble gently. Surface
finish of assembly interface of air inlet elbow must be guaranteed.
Prevent corrosive liquid from polluting fuel injector, which will
lead to short circuit of coil.
It is prohibited to use 12V voltage to energize fuel injector
directly for above 1 minute, which will lead to fuel injector
damage.
It is prohibited to energize fuel injector without fuel.

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7. Throttle valve
Disassembly:
A: use 10mm open spanner to
loosen locking nut ○
1 of
accelerator cable.
B: take lower end of accelerator
cable out of throttle valve slot.
C: take interior wire of
accelerator cable out of throttle
valve slot.
D: use cross screw driver to
remove connecting sleeve
clamp ○
2 of air inlet elbow.
E: disconnect wire group
plug-in ○
3
F: disassemble air filter clamp ○
4
Assembly:
Install throttle valve based on reversed sequence of disassembly.

After disassembling pulling wire of throttle valve, it is

prohibited to loosen throttle valve from fully open to fully
close status suddenly, which might damage throttle valve and
its main body.
It is prohibited to disassemble throttle valve and its idling
regulating bolt.
It is prohibited to apply cleaning agent of carburetor to main
body components of throttle valve.
It is prohibited to use compressed air for access.
Since stop screw of throttle valve is adjusted upon delivery, its
disassembly or rotation is prohibited.

- 25 -
8. Air inlet elbow
Disassembly:
A: use cross screw driver to
remove connecting sleeve clamp
○
5 of air inlet elbow.
B: disconnect wire group
plug-in ○
6
C: disassemble nut ○
7 and
bolt ○
8 , then remove air inlet
elbow.
Assembly:
Install air inlet pipe based on reversed sequence of disassembly.
Tightening torque of nut ○
7 and bolt ○
8 ranges from 6 to 10N.m.

Ⅲ.Fault diagnosis and maintenance of EFI system

[Link] electric characteristics of fault indicator light
Fault indicator light is on dial of vehicle odometer.
ECU adopts low side control mode for fault indicator light ○ 2 ,

with wiring requirements shown in the figure:

Maximum drive current of MIL control port ○ 1 :1A
Scope of drive voltage: Positive pole of battery
9-16V.
Fault indicator
light

MIL control port

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 ⅱ Identification of fault code
Normal system: when turn the key to open position, fault indicator
light is on; after engine operation, fault indicator light is off.
Faulted system: in case of fault, fault indicator light is on all the
time upon engine operation; after engine flaming out, turn the key
to open position; after waiting for corresponding time, fault light
shows flash code till eliminating current fault and resetting current
and historical fault codes manually.
Each type of fault mode consists of one group of flash pulse. Each
group of fault flash has 1.2s of interval; different fault code has
3.2s of interval.
Flash 10 represents 0.
Instance: take two faults (P0107 and P1693) as instances.

Fault indicator light:

Fault code 0107 Fault code 1693

Next fault
0 1 0 7 1 6 9 3 code
ON

OFF 3.2s 1.2s

0.4s 0.4s

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ⅲFault code diagnosis list
Flash Code and
Item Name Diagnosis Display Fault Description
of Fault light
P0107 Low voltage of pressure sensor

P0108 High voltage of pressure sensor

Pressure sensor of air
inlet Low voltage of temperature sensor of
P0112
air inlet
Low voltage of temperature sensor of
P0113
cylinder
Low voltage of temperature sensor of
P0117
Temperature sensor of cylinder
cylinder wall High voltage of temperature sensor of
P0118
cylinder
Low voltage of position sensor of
P0122
Position sensor of throttle valve
throttle valve High voltage of position sensor of
P0123
throttle valve
P0131 Low voltage of oxygen sensor

P0132 High voltage of oxygen sensor

Oxygen sensor
P0031 High voltage of oxygen sensor heating

P0032 Low voltage of oxygen sensor heating

Fuel injector P0201 Fuel injector fault

P0230 Low voltage of fuel pump

Fuel pump assembly
P0232 High voltage of fuel pump

P0336 Signal of crank sensor is interrupted

Position sensor of crank
P0337 Crank sensor has no signal

Ignition coil P0351 Ignition coil faults

page down

- 28 -
page up

Flash Code and

Item Name Diagnosis Display Fault Description
of Fault light

Idling control system P0505 Idling control faults

P0562 Low system voltage

System voltage
P0563 High system voltage

Fault light P0650 Fault light faults

P1693 Low voltage of speed-meter

Speed-meter
P1694 High voltage of speed-meter

Speed meter P0500 Speed sensor has no signal

*Fault detection position might vary with battery voltage status.

ⅳMaintenance guidance
ⅳ.1. Special maintenance tools and instruments
1. Multimeter
2. Special fault diagnostic instrument
3. Fuel pressure gauge
ⅳ.2. General maintenance tools and instruments
1. Please use multimeter to inspect EFI system.
2. Please use quality components for maintenance for maintenance; otherwise,
normal working of EFI system is unable to be guaranteed.
3. Please follow standardized maintenance diagnosis flow for maintenance
work..
4. During maintenance, components of EFI system are prohibited to be
disassembled and removes.

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5. During maintenance, electronic components (electronic control unit, sensor,
etc.) should be handled gently, preventing falling on the ground and suffering
shock.
ⅳ.3. Maintenance attention
1. When disconnecting and connecting plug-in, ignition switch must be at off
status, preventing damage of electrical components.
2. With about 250KPa of fuel supply pressure, EFI system adopts high
pressure resistant fuel pipe. Without engine operation, the fuel route also
keeps high fuel pressure. As a result, do not disassemble fuel pipe randomly
during maintenance. If maintenance of fuel system is necessary, the fuel
system should undergo pressure releasing before disassembly of fuel pipe.
Pressure releasing method: remove fuel pump relay (or pull out plug of fuel
pump), start and leave engine idling till it flames out. After completing
maintenance, please supply fuel to fuel pipe of engine, with operation method
shown as follows: switch ignition key from OFF to ON and wait for a while.
Disassembly and replacing of fuel pipe should be conducted by professional
maintenance people in area with favorable ventilation.
3. It is prohibited to operate fuel pump without fuel. which will lead to
shortened service life and even burnout. Besides, it is prohibited to connect
positive and negative poles reversely.
4. when taking a fuel pump out of a fuel tank, plug-in should be disconnected
first and power supply of fuel pump should be prevented to avoid generating
electric spark and causing fire.
5. When inspecting an ignition system, spark test of spark plug should be
conducted only if it is necessary and it should last as short as possible. During
testing, throttle valve should not be opened; otherwise, a large amount of
unburned gasoline will enter exhaust pipe, damaging three-way catalytic
converter (to conduct spark test of spark plug, plug-in of fuel injector
should be pulled out first).
6. Since idling regulation is entirely completed by EFI system, manual
regulation is unnecessary. Since limit screw of throttle valve has been
adjusted in manufacturer upon delivery, it is prohibited to change its
initial position.
7. Before conducting welding operation on the entire vehicle, positive and
negative pole cables of battery and ECU (electronic control unit) must be

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removed.
ⅳ.4. Parameters of maintenance components
Specification
Item Contents
Parameters
Storage temperature ℃ -40 ～105
ECU Working temperature ℃ -20 ～ 85
Working voltage V（DC） 9～16
Temperature -10 ℃ KΩ 58.10 ～68.28
sensor of 0℃ KΩ 33.15 ～ 8.29
cylinder wall
（R-T 20 ℃ KΩ 11.99 ～13.43
characteristics） 40 ℃ KΩ 4.89 ～ 5.33
Temperature Working temperature℃ -40 ～200
sensor of
cylinder wall Tightening torque N.m 12±2

Working voltage V 12 ～14

Heating rod resistance
Oxygen sensor 8 ～15
Ω(23 ℃)
Tightening torque N.m 13 ～17
Working temperature ℃ -30 ～130
Fuel injector Working voltage V（DC） 14
Working medium
<500
pressure KPa
Idling stepping Resistance Ω（5 ℃～
53±5.3
motor 27 ℃）

ⅳ.5. Excessive fuel gas removal function

Instruction: in case of excessive fuel gas, the following 〖Excessive fuel gas
removal function〗operations are able to be conducted.

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1. When conducting maintenance operation, leave a vehicle to main
supporting (neutral gear position) to prevent accident.
2. Open ignition lock and wait for completion of system self-inspection.
3. Keep accelerator fully opened and press electric start simultaneously to
enter excessive fuel gas removal function for 5s till excessive fuel gas is
removed.

ⅴ.Fault diagnosis and troubleshooting

ⅴ.1. Fault classification

1.
Fault of the following parts might lead to engine start failure

Speed sensor Ignition coil

Fuel pump Fuel
（trigger (flyback
assembly injector
coil） transformer

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 2.
With fault of the following parts, engine is able to work
at ECU preset value

Pressure Temperature
Position sensor Oxygen
sensor of air sensor of
of throttle valve sensor
inlet cylinder wall

ⅴ.2 Diagnosis and troubleshooting of fault without fault code

Instruction: incase of vehicle fault, please check flash of
fault indicator light or read fault code via diagnostic instrument
first. If there is no corresponding fault code, please conduct fault
diagnosis based on the following table till fault is eliminated.

Fault Inspection
Cause Troubleshooting
Phenomenon Method
Engine Open ignition
start switch and check
Fuel Excessively less fuel level gauge
failure Supplement fuel
pump gasoline in fuel tank (or confirm
or
has no gasoline quantity
flames
fuel in fuel tank)
out
outlet
easily Plug of fuel pump has Check fuse and
Change
after its no voltage power relay

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 startup Poor contact of plug
Check plug-in Conform plug-in
of fuel pump
Excessively low
voltage of battery
Fuel Use multimeter Charge of
leads to excessively
pump to measure change a new
low fuel pressure and
has fuel battery voltage battery
discharge of ignition
outlet
coil
and
Remove spark
high Carbon deposition or Remove carbon
plug to check
voltage incorrect clearance of deposit or adjust
carbon deposit
cable spark plug clearance
and clearance
has
Fuel route leakage
spark Check fuel pipe Change fuel pipe
leads to excessively
for leakage or tighten clamp
low fuel pressure
Connect fuel
pressure gauge Check for
Excessively low fuel
between fuel abnormal fuel
pressure of fuel route
pump and fuel pressure
injector
Engine idling
Spray leakage Check and
unstable Air leakage of idling
test liquid during tighten stepping
stepping motor seat
engine operation motor
Spray leakage Check
Leakage of valve and
test liquid during assembling of
flange assembling
engine operation valve and flange
Check stepping Remove sundries
Engine idling
Stepping motor stuck motor seat for or change
excessively high
sundries or fault stepping motor
Connect pressure
Check fuel
Insufficient Excessively low fuel gauge between
pressure for
output power pressure of fuel route fuel pump and
abnormity
fuel injector

ⅴ.[Link] and troubleshooting of fault code

Instruction: in case of system fault and fault light flashes, read
fault code via fault light or diagnosis instrument and confirm fault
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location based on “ ⅲ Fault code diagnosis list”. Conduct
diagnosis and troubleshooting based on follow-up operation
1. Generally, causes of fault are divided into four circumstances:
● Plug-in fails to be plugged properly
● Connecting wire is poor
● Plug-in is corroded with poor contact
● Components are poor
● ECU is poor
2. Maintenance methods:
● Check wire and plug in
● Replace components with those from original manufacturer
● Check a component for fault
● Check system(ECU) reference voltage

Important note:
1. All judgments below are based on the fact functions of entire
vehicle, engine, wire group and other system components are
normal.
2. Prior to checking start, check sensor and wire group plug-in
for looseness and poor connection before conducting the
following operation and checking.

ⅴ.3.1. Oxygen sensor fault

1. Check heating rod resistance of oxygen
sensor:
● Close ignition switch;
● Pull out plug-in of oxygen sensor;
● Measure resistance between pin C and D
of oxygen sensor
Check whether resistance conforms to standard (between 8Ω and
15Ωat 23℃)

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Yes: heating rod resistance of sensor is normal; conduct operation 2.
No: change oxygen sensor.
2. Check heating voltage of oxygen sensor:
● Close ignition switch;
● Pull out plug-in of oxygen sensor;
● Open ignition switch; start and keep a vehicle idling.
● Waiting for 20s, use multimeter to measure voltage of
corresponding pin at wire group side (i.e. corresponding to pin C
and D of oxygen sensor);
Check whether voltage conforms to standard (12V to 16V)
Yes: ECU system controls heating normally; conduct operation 3.
No: check wire group.
3. Check output signal voltage of oxygen sensor:
● Close ignition switch and connect plug-in of oxygen sensor;
● Start and keep a vehicle idling (or by means of driving it),
heating engine till temperature of cylinder head around 60℃;
● Switch multimeter to DC voltage; contact black and red probes
with pin A and B of oxygen sensor separately;
● Check change of multimeter voltage:
Check whether output voltage changes between 0 and 1V.
Yes: output voltage of oxygen sensor is normal; conduct wire
group checking.
No: replace sensor.
4. Change oxygen sensor:
A user must change oxygen sensor with the same model from
original manufacturer.

ⅴ.3.2. Pressure sensor of air inlet

1. Check input voltage of pressure sensor
of air inlet:
● Close ignition switch;
● Pull out plug-in of pressure sensor of
air inlet;
● Open ignition switch (without starting an engine);
● Measure voltage between corresponding pins at wire group end

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(i.e. corresponding to pin B and D of pressure sensor of air inlet)
Check whether input voltage conforms to standard (4.75V to
5.25V)
Yes: power supply of ECU system is normal; change sensor.
No: check wire group.
2. Change pressure sensor of air inlet:
● A user must change pressure sensor of air inlet with the same
model from original manufacturer.
3. Check resistance of air inlet temperature:
● Close ignition switch;
● Pull out plug-in of pressure sensor of air inlet and use multimeter
to measure resistance of two pins of a sensor;
Standard:
R-T Characteristics

Temperature ℃ Resistance KΩ

-10 8.11～9.71
0 5.21～6.04
20 2.32～2.54
40 1.10～1.21
Check whether resistance falls within standard scope.
Yes: resistance of inlet temperature is normal; check wire group
No: change pressure sensor of air inlet.
4. Change sensor:
A user must change pressure sensor of air inlet with the same
model from original manufacturer.

ⅴ.3.3. Position sensor of throttle valve

1. Check input voltage of position sensor of
throttle valve:
● Close ignition switch;

- 37 -
● Pull out plug-in of position sensor of throttle valve;
● Open ignition switch;
● Measure voltage between corresponding pins at wire group end
(i.e. corresponding to pin A and C of pressure sensor of air inlet);
Check whether voltage conforms to standard (4.75V to 5.25V)
Yes: power supply of ECU system is normal; change position
sensor of throttle valve.
No: check wire group.
2. Change position sensor of throttle valve:
A user must change position sensor of throttle valve with the same
model from original manufacturer.
Attention:
Position sensor of throttle valve must be
changed by professional people.

ⅴ.3.4. Temperature sensor of cylinder wall

1. Check resistance of temperature sensor of cylinder wall:
● Close ignition switch;
● Pull out plug-in of temperature sensor of cylinder wall; use
multimeter to measure resistance of pin A and B;
Standards:
R-T Characteristics

Temperature ℃ Resistance KΩ

-10 58.1~68.28
0 33.15～38.29
20 11.99～13.43
40 4.89～5.33
Check whether resistance falls within standard scope.
Yes: temperature sensor of cylinder wall is normal; check wire
group.

- 38 -
No: change temperature sensor of cylinder wall.
3. Change temperature sensor of cylinder wall:
A user must change temperature sensor of cylinder wall with the
same model from original manufacturer.

ⅴ.3.5. Position sensor of crank

1. check resistance of position sensor of
crank:
● Close ignition switch;
● Pull out plug-in of position sensor of crank;
use multimeter to measure resistance of two pins.

Check whether resistance conforms to standard (100Ω~200Ω）

Yes: Position sensor of crank is normal; check wire group.
No: Change position sensor of crank

ⅴ.3.6. Fuel injector

1. Check resistance of fuel injector coil
● Close ignition switch
● Pull out plug-in of fuel injector; use multimeter to measure
resistance between pin A and B of fuel injector:
Check whether resistance conforms to standard（8.5Ω～15.5Ω）
Yes: Fuel injector is normal; check wire group.
No: Change fuel injector.

2. Change fuel injector:

● A user must change fuel injector with the same model from
original manufacturer.

3. Attention:
● When installing fuel injector, silicone oil is suggested to be used
for lubricating assembly junction surface of fuel injector seal ring
and air inlet manifold.
● Prevent corrosive liquid from polluting fuel injector, which will

- 39 -
lead to short circuit of coil.
● After falling on the ground or colliding, a fuel injector is
prohibited to be used, which might lead to damage of internal
components or deteriorated performance of fuel injector.
● It is prohibited to use 12V voltage to energize fuel injector
directly for above 1 minute, which will lead to fuel injector
damage.
● It is prohibited to energize fuel injector without fuel.

Fuel injector must be change by professional people.

ⅴ.3.7. Fuel pump assembly

Before checking start, the following operations are able to be
conducted only when Battery voltage is around 12V
1. Check fuel pump voltage:
● Close ignition switch;
● Pull out plug-in of fuel pump;
● Open ignition switch; use multimeter to
measure voltage of corresponding pin at wire
group end of fuel pump (measure is required to
be completed within 3s after opening ignition Diagram of pin of fuel
switch—in this case, fuel pump relay is pump relay
connected);
Check whether voltage conforms to standard (around 12V)
Yes: power supply of the system is normal; change fuel pump.
No: conduct operation 2.
2. Check lines of fuel pump:
● Close ignition switch;
● Pull out ECU plug-in, open ignition switch and check whether
corresponding pins of wire group are connected:

- 40 -
 Inspection Judgment
No. Standard
Points Yes No
Fuel pump
Open circuit
relay A Circuit is
a Connected of fuel pump
pin-ECU_J2-9 connected
relay
pin ;change
Fuel pump an ECU
Fuel pump
relay B with
b Connected power +12V
pin-fuel pump known
open circuit
A pin good
condition Open circuit
Negative pole
to check of fuel pump
c of power-fuel Connected
again power
pump B pin
grounding

● Close ignition switch and connect ECU plug-in;

● Open ignition switch and check for connection
based on the following table(measure is required
to be completed within 3s after opening ignition
switch—in this case, fuel pump relay is connected).
Inspection Judgment
No. Standard
Points Yes No
Fuel pump
Fuel pump
relay B
d relay+12V
pin-positive
Fuel open circuit
pole of power Measure
pump has
voltage Fuel pump
rotation
Fuel pump 12V power +12V
sound
e A(+)B(-)and open circuit;
power voltage change fuel
pump relay

3. Change fuel pump assembly:

● A user must change fuel pump assembly with the same model

- 41 -
from original manufacturer.
4. Attention:
● When leaving a vehicle out of service for a long time, it should
be started regularly (15 to 20 minutes of idling operation are
suggested to be conducted every other month)
● Fuel tank is suggested to be cleaned once every 10,000Km,
preventing strainer blocking caused by excessive sundries in it .
It is prohibited to energize fuel pump without fuel.

ⅴ.3.8. Idling stepping motor

1. Check resistance of coil of idling stepping
motor
● Pull out plug-in of idling stepping motor;
use multimeter to measure resistance of
pin A&B as well as C&D of stepping motor:
Check whether resistance conform to standard(53±5.3Ωfrom 5℃
to 27℃)
Yes: Idling stepping motor is normal; check wire group.
No: Change idling stepping motor.
2. Change idling stepping motor:
● A user must change idling stepping motor with the same model
from original manufacturer.
● It is prohibited to pull or push it on shaft manually; otherwise
actuator will be damaged permanently; motor shaft must be
moved by driver.

[Link]:
Idling stepping motor is not allowed to be
disassembled or assembled when its power is on.

ⅴ.3.9. Throttle valve

Since throttle valve has been set properly before its delivery, it is

- 42 -
prohibited to be adjusted and disassembled in any way.
1. Assembly attention:
● Assembly of throttle valve and engine should prevent sundries
and water from entering throttle valve access.
● Plug-in should be inserted and pulled out carefully, preventing
damage of wiring pin and reducing unnecessary inserting and
pulling out.

2. Change throttle valve

A user must change throttle valve with identical specification.

3. Maintenance attention
● A user should remove sundries, grease and carbon deposition in
throttle valve regularly based on actual utilization.
● It is prohibited to adjust idling regulating screws.
It is prohibited for a user to disassemble position sensor of throttle
valve(to be removed by professional maintenance people).

- 43 -
ⅵ.Regular maintenance schedule
Regular Regular Regular Regular Regular
Item Name Maintenance 1 Maintenance 2 Maintenance 3 Maintenance 4 Maintenance 5
……
Travelled mileage 5000km 10000km 15000km 20000 km 25000km ……
Check fuel Check fuel Check fuel
Check fuel pipe& injector, pipe& injector, pipe& injector, Check fuel
Fuel
system
pipe; Change change pipe or change pipe or change pipe or pipe; Change ……
Major operation contents

it, if necessary clean injector, clean injector, clean injector, it, if necessary
if necessary if necessary if necessary
Filtration Check air filter; clean it, if necessary. Check gasoline filter, change it ,if necessary.
system Every regular Maintenance
……

44
Check throttle Check throttle
Air inlet
system —— valve; clean it, —— valve; clean it, —— ……
if necessary if necessary
Check spark Check spark
Ignition
system —— plug; Change —— plug; Change —— ……
it, if necessary it , if necessary
System
diagnosis Reading fault of diagnostic instrument ……
Note: 1. When driving it in area with excessive moisture or dust, maintenance should be conducted
more frequently.
2. After driving it in rainy days, maintenance should be conducted more frequently.
3. After driving it in the field, maintenance should he conducted more frequently.

- 44 -
ⅶ.Restore factory settings
Instruction:
in case of the following circumstance, operation of 〖 Restore
factory settings〗 should be conducted:

1. After changing stepping motor.

2. After changing fuel injector.
3. After changing or maintaining valve assembly.

Operation method:
Method Ⅰ: open/close ignition lock rapidly for 5 times (about
0.5s of interval) and keep closing ignition lock for above 15s to
complete reset.

MethodⅡ: use fault diagnostic instrument and conduct reset based

on its operation instruction.

- 45 -
 Chapter 5 Running-in of new motorcycle

The importance of correct new vehicle running-in was mentioned in

Foreword. The correct running-in method is as follows.
Maximum speed
The maximum speed during running-in period is shown in the table.

First 800 km <5000 rpm

At 1600 km <7500 rpm
After 1600 km <10000 rpm

Changes of engine speed

Do not drive at a constant engine speed for a long time. For a
better running-in, properly increase and reduce the throttle opening.
Change engine speed from time to time to let various engine parts get
"bearing" pressure. When the pressure is "unloaded", the engine parts
will cool down, helping the fitting of different parts. During
running-in period, engine load may be properly increased. Apply some
load to engine parts to guarantee good fitting. This is every important,
but do not apply excessive load to the engine.
Avoid driving at a low speed
Running at a certain low engine speed (with light load) can only
polish the parts but cannot get a good running-in. So long as the upper
limit of recommended throttle opening is not exceeded, drive the
vehicle in various gears with proper acceleration. However, never
drive at the maximum acceleration during the first 1600 km.
Make oil circulating before driving
After starting of warm or cold engine and before applying load or
driving, let the engine run at idle speed for an adequate time. This
allows lubricant to flow to all import engine parts, so as to reduce
wearing and increase the service life. This also helps the engine to
warm-up sufficiently.

- 46 -
First maintenance inspection
The maintenance of the first 1000 km is the most important.
During running-in period, all engine parts have been run-in and other
parts engaged. Then, all parts shall be adjusted, all fasteners be
tightened, contaminated engine oil be replaced and filter element be
replaced.
Timely making 1000 km maintenance can guarantee a long
engine life and the best engine performance.
Precaution：
1000 km maintenance shall be carried out according to the
"Troubleshooting" in the manual. Pay special attention to the
"precaution" and "warning" in the section.

- 47 -
 Chapter 6 Inspection before Driving

Before driving, make sure to carefully check the following items.

Never ignore the importance of the inspection.

Contents Purpose
1、 Smooth
Steering
2、Free steering
handlebar
3、No loose
Operate all lamps -- head light, tail light, brake
Lighting light, instrument board lighting lamp, turning
signal lamps
Transmission
Proper oil level
oil
1、 Adjust clearance of rear brake pedal and
front brake grip
Brake
2、 No "spongy" feeling
3、 No leakage
Neutral gear, gear position, oil level indicators
Indicators
(or turning signal indicators)
1、 Proper free play in accelerator wire
Accelerator 2、 Free fuel flow and reliable accelerator
throttle valve returning to closed position
1、 Correct air pressure
Tires 2、 Proper tread pattern depth
3、 No injury or cut
Horn Correct function
1、 Proper free play in clutch wire
Clutch
2、 Smooth operation and full releasing.
Fuel Adequate fuel for the distance to drive.

Driving 1、 Proper tightness

chain 2、 Proper lubrication

- 48 -
 Chapter 7 Essentials of Driving

If it is the first time for you to drive this type of motorcycle, you
are advised to practice on a road away from highways, until you have
completely been familiar with the control and operation of the vehicle.
Before driving, make sure that the side stand is returned to the
uplift position.
Do not make gear shifting or deceleration in course of turning.
Slow down to a safe speed before turning.
Do not shift into a low gear during turning.
It is dangerous to drive a motorcycle with a single hand. During
driving, take a firm hold to the handlebar with both hands and put
your feet on the foot board. In any event, never free your both hands
from the handlebar.
On a wet road, the friction force is low and so is the brake force
and turning capability. Therefore, decelerate in advance.
Observe the traffic laws and speed limit.

Engine starting
Make sure the fuel is enough and the engine shutdown switch in
" " position. Insert the ignition key in ignition switch and turn it to
ON position. If the transmission is in neutral position, the neutral
indicator lamp is lit.

Make it a habit that, engage the neutral gear and firmly press

- 49 -
the clutch grip before starting the engine. This can prevent dash
forward in case of mistaking gear engagement.
Press the electric starting button for ignition. Never rotate the
accelerator grip when pressing the starting button.

Note：
After engine ignition, immediately release the starting button, to
avoid adverse effects to the engine.
If the engine is not started after 5 seconds, wait for 10 seconds
before making another attempt to prevent damaging the battery.
In case of failure in engine starting after two or three attempts,
rotate the accelerator grip for 1/8 or 1/4 turns and try again.
A motorcycle not used for a long time and poor atomizing fuel
may result in starting difficulty. In this case, do not rotate the
accelerator grip, but repeat starting.

Never start the engine in a room with poor or no ventilation.

It is because carbon monoxide gas is poisonous. Never leave the
motorcycle unattended with a running engine.

Precaution：
Do not allow the engine run for a long time without driving, or
the engine may get overheat causing damage to internal parts or
chrome plating of exhaust system.

Start driving the motorcycle

Precaution：

- 50 -
 Start the engine with the transmission in neutral position, the
clutch engaged and driver riding in normal driving position.
Firmly press the clutch grip, wait a little moment, press down the
gear lever to engage the first gear, rotate the accelerator grip slowly to
you and smoothly and slowly release the clutch grip. When the clutch
is engaged, the motorcycle will move forward.
To change into a higher speed gear, firstly decelerate a little,
release the accelerator and, at the same time, press the clutch grip,
shift the gear lever to the next higher speed gear position and release
the clutch grip, slightly rotate the accelerator. In this way, the highest
gear can be engaged gradually.
Note：
For high speed driving, always avoid releasing the accelerator
suddenly. it is advised to wait a moment when the engine is running at
3000-5000rpm before fully releasing the accelerator. This can prevent
the engine from shutdown due to abnormal combustion.

Use of transformation device

Transformation device is able to allow the engine running
smoothly within normal range of operation. The transmission gear
ratio is carefully selected for the engine performance. Driver shall
select gears suitable to general conditions but shall not use the clutch
for the purpose of speed control. To decelerate, shift to a low gear to
allow the engine running in a normal speed range.

Precaution：
① The engine speed shall not be in the red range of the
tachometer in any gear.

- 51 -
Driving on a slope
② To shift from a high gear to a low gear, control the speed in a
safe speed range before gear shifting. Otherwise, abrupt deceleration
(sudden rise of engine speed) may happen, causing gear impacts, sever
parts wearing, or overbalance of the vehicle. It is dangerous.
Slope climbing:
● When going up a steep slope, the motorcycle may decelerate
due to insufficient power. Then, immediately shift to a low gear to
allow the engine running a normal power range. Pay attention that,
gear shifting shall be made quickly to keep adequate forward
momentum of the motorcycle.
● When going down a slope, use the engine for braking, by
shifting into a lower gear.
● Be sure to keep in mind that, never drive too fast down a
slope! Never allow the engine to run a very high speed for a long time.
Use of brake and parking method
Rotate the accelerator grip outward to fully close the throttle.
At the same time, apply the front and rear brakes with even
forces.
Use gear shifting to slow down.
Before the motorcycle is stopped, firmly press the clutch grip,
shift into neutral gear and observe the neutral indicator to make sure
the neutral gear is engaged.

The faster the vehicle is driven, the longer the braking distance
will be. Be sure to make correct estimation of the distance between

- 52 -
you and the vehicle or object in front of you for adequate braking
performance.
An inexperienced driver always uses the rear brake only. This
will cause premature wearing and too long a braking distance.
It is dangerous to use front brake only. This may cause slipping
and out of control. On wet highway or other dull road surface and
during turning, be extremely careful to apply the brake gently. Hard
braking on rough or dull road surface is very dangerous.
The motorcycle shall be parked on stable and flat ground.
To park your motorcycle on a gentle slope by using the side
stand, engage the first gear to prevent sliding off the side stand.
Remember to shift to neutral gear before starting the engine.
Turn the ignition switch to OFF position to shutdown the engine.
Remove the key from ignition switch.
Lock the steering bar for safety.

- 53 -
 Chapter 8 Inspection and Maintenance

The following table shows the interval of regular maintenance in

travel distance or number of months. At the end of an interval, be sure
to carry out the specified inspection, lubrication and maintenance. If
your motorcycle is used with heavy loads, such as high power driving
in a dusty environment, the maintenance shall be carried out more
frequently. Your distributor can give your further guide. The parts of
steering gear, shock absorber, bearings and wheels are critical
components, and require professional skills to repair. In the light of
safety, it is advisable to the inspection and maintenance done by your
distributor or qualified maintenance staff.

Precaution：
In regular maintenance, it may be necessary to replace one or
more parts. For part replacement, it is advisable to use genuine parts
or equivalent products. No matter if you are experienced in vehicle
maintenance or not, the items with * mark shall be handled by your
distributor or qualified maintenance staff. For the items without such
mark, you can do it by yourself according to the instructions.

After correct running-in of 1000 km, maintenance is mandatory to

ensure the safety of your motorcycle and give it a full play of its
performance.
Be sure to make regular maintenance thoroughly according to the
instructions in the manual.

- 54 -
 List of Regular Maintenance
Interval: based on km 1000 4000 8000
odometer reading or Number of
number of months 5 20 40
months
*Battery (specific gravity of
I I I
electrolyte)
Spark plug I C R
Clutch I I I
*Valve clearance I I I
Air filter - C C
I I I
*Fuel hose
Replace every 4 years
Engine oil and oil filter R R R
Oil filter screen C C C
*Chassis bolt and nut T T T
Transmission oil R R R
*Brake I I I
Front fork - I I
Tyres I I I
I I I
Driving chain
Clean and lubricate every 1000 km
*Steering gear I I I
*Rear shock absorber - I I
*Cylinder head nut and exhaust pipe
T T T
bolt
Note: Inspection: I, Tightening: T, Cleaning: C, Replace: R

- 55 -
 Lubrication Table
Interval Every 6000 km or Every 12000 km or
Item 6 months 12 months
Accelerator wire Engine oil -

Clutch wire Engine oil -

Speedometer wire - Grease

Driving chain Lubricate every 1000 km

*Brake cam shaft - Grease

Accelerator grip - Grease

Brake wire Engine oil -

Speedometer gear case
- Grease
and wheel bearing
Brake pedal Grease or engine oil -
Lubricate every two years or every 20000
*Steering gear
km

Special note：
To secure your ride please conduct termly check and tightening of spoke
according to the following sheet at local distributor or professional
maintenance shop.

mileage（Km）
item
Every 3000
500 1500 3000 5000 8000
hereafter
check √ √ √ √ √ √

tighten/change √ √ √ √ √ √

Note: If spoke cap or spoke is worn, it must be changed immediately.

- 56 -
 water to the upper limit. Never
Battery use tap water.

Battery is normally stored Precaution：

inside the guard board on the Never damage, clog or alter
right side of the frame. The the vent pipe for battery. Please
battery for the model may be of make sure that the vent hose is
conventional type or connected to the vent fitting of
maintenance-free type or battery, with the other end kept
lithium type. always open. The vent pipe and
battery shall be installed
Direction for use of conventional correctly.
type battery:
The polarity of battery
wiring shall be always correct.
Connect the red wire to positive
(+) and the green wire to
negative (-). Wrong connection
1. Maximum level mark may damage the charging system
2. Minimum level mark and battery.
Before using, fill electrolyte
Note：
to a level between the upper and
After the first 1000 km and
lower limits. During using, the
every 3000 km, have the specific
fluid level must be kept between
gravity of each battery cell
the upper limit and lower limit. checked by your distributor, by
using an electrolyte hydrometer.
1. Safety
Once the battery has been in 1 Electrolyte contains strong
use, no diluted sulfuric acid shall acid and shall be prevented
be added. If the fluid level drops
from contacting the skin.
below the lower limit, fill distilled
- 57 -
 During operation, wear
safety helmet and safety
clothing.
2 In case that electrolyte gets
in eyes, immediately wash
the eyes with plenty of clear
water for at least 15 minutes,
before going to hospital. No electrolyte filling is
3 In case that electrolyte is necessary before and after
drunk, drink a large amount battery using. To prolong the
of water or milk, and then service life, fully recharge it
milk or vegetable oil before using.
Note：
containing magnesia.
4 Keep away from reach by No matter what type it is,
children. the battery may discharges and
2. Electrolyte filling power may drop after a long
Before filling electrolyte, store time. After removing from
remove battery from the vehicle. the vehicle and fully recharge,
Check if the electrolyte store it in a cool and well
conforms to specification ventilated place.
requirements. When the vehicle is not
used for a long time, remove the
Direction for use of lithium negative (-) wire from battery.
or maintenance-free battery:

- 58 -
Spark plug color can tell you if standard
L

0.6-0.7mm

spark plug suit your usage. If a

standard spark plug shows wet or
very dark, it may be better to use
a spark plug with lower caloric
value. A normal working spark
plug shall be light gray or cotton
yellow. If a spark plug is very
white or even glowing, it means
the spark plug was working in
overheated conditions. Replace it
with a spark plug of higher
caloric value.

Precaution：
Spark plug shall not be over
After the first 1000 km and
tightened to prevent the threads
every 3000 km thereafter, clean
of cylinder head from being
off any carbon deposit from
damaged. When spark plug is
spark plug by using a small steel
removed, prevent any impurities
wire brush or a spark plug
from getting into the engine
cleaner. Readjust the spark plug
through spark plug hole.
gap with a thickness feeler to
Standard spark plug for the
keep it between 0.6 - 0.7 mm.
motorcycle is carefully selected
Replace spark plug every 6000
and suitable for most operations.
km.
If the color of spark plug is
When cleaning off carbon
found different from standard
deposit, observe the color of the
spark plug, it is advisable to
ceramic tip of spark plug. The
contact your distributor before
- 59 -
replacing with spark plug in a Precaution：
different heat resisting range. An Engine oil window shows the
improper spark plug may cause oil level. When oil level is low,
serious damage to the engine. A never start the engine. Fill oil
spark plug of other brand may until the oil level is just below
result in operational difficulties. the upper limit of oil window.
Therefore, consult with your
Replacement of engine oil and oil
distributor before selecting other filter
brand spark plug. Replace engine oil and oil
strainer after the first 1000 km
and every 3000 km thereafter.
Oil replacement shall be carried
out when the engine is still warm,
so as to thoroughly drain old oil
Engine oil
from the engine. The method is
A long service life of the
as follows:
engine depends on using high
1. Park the motorcycle by using
quality engine oil and regular oil
the central stand.
replacement. Oil level check and
2. Remove oil filler cap.
regular oil replacement are very
important tasks.

Check engine oil level

- 60 -
3. Remove drain plug from
strainer cover on the engine
bottom to drain oil.
Note：Be careful not to remove
the neutral gear positioning
screwed plug to avoid dropping
of neutral gear cam pin and
spring, resulting in difficult gear
shifting.
5、Remove filter element cover, pull
out oil filter element and replace it
with a new one.

Spring

Precaution：
Insert the opening part of oil
filter element in the engine and
check if the element is installed
firmly.
6 、 Before reinstalling the filter
4 、 Remove three screws from element cover, check for any
filter element cover. mistake in installation of the spring
and gasket of oil filter element.
1 Cap nut Precaution：
② Filter element cover The gasket shall be replaced
with a new one each time when the

- 61 -
element is replaced. The Combination Braking
7、Install the filter element cover and
System(CBS) means that when
screw on the nut. Do not fasten the
nut excessively tight. you step the Rear brake pedal,
8、Tighten the oil drain ring and fill rear brake and front brake will
fresh engine oil about right amount work at the same time. This set
into the oil filler, before gently
let the rider who be used only
tightening the top cover.
9 、 Start the engine and allow it rear brake more safety. Of
running idle speed for several course, in case of an emergency
seconds. case ,you must be used rear and f
Precaution：
ront brake both together , so that
Carefully check for any oil
leakage around the filter element ensures enough braking force .
cover. Check the brake after first
10、 Shutdown the engine and wait 1000 km and every 3000 km
for a minute before checking the oil thereafter.
level from engine oil window. The Correct braking operation is
oil shall be kept on "F" (full) line. If very important to safe driving. Be
the oil level is below "F" line,
sure to carry out regular inspection
replenish until it reaches the "F".
Precaution： of brake system by qualified
Please use the engine oil distributor.
recommended in "Instructions on
fuel and engine oil".

Brake Brake is related to personal

There are Combination Braking safely and shall be kept in good
System (CBS) disk brake. order.
Rear brake pedal If the brake system needs
repair, you are strongly
recommended to have the job
done by your distributor. They
are equipped with complete tools

- 62 -
and proficient techniques and front wheel brake lining.
capable to do it in a safe and
economical way.

Front brake
For the brake, the distance
from natural status to braking
action is known as "free play".
Precaution：
The front brake is a disk
Wheel disk brake system is a
brake, the free play of brake
high pressure brake. For safety, the
lever measured at lever bracket
replacement of oil pipe and
shall be 2-5.0mm (0.08-0.10in).
hydraulic oil shall not exceed the
interval specified in the maintenance
schedule in the manual.
Brake fluid

It is harmful if brake fluid is

drunk by mistake or contacts the
eyes or skin. If it is drunk by mistake,
spit it out by force. If it contacts skin
Hydraulic brake system shall or eyes, wash with plenty of clear
be checked everyday, as follows: water and go to hospital.
1、Check for leakage in the
front wheel brake system. Precaution：
2、Check for any leakage or The vehicle uses ethanol series
crack in oil pressure pipe. hydraulic oil. It shall not be mixed
3、The front brake lever shall with silicate or petroleum fluid.
have a certain back spring force. Otherwise, the brake system may be
4、Check wearing conditions of
- 63 -
seriously damaged. Never use The essential of checking
unpacked fluid or any fluid left over the front wheel brake lining is to
in the last maintenance, because see if the lining is worn to the
moisture may get into the old fluid. limit mark. If wearing exceeds
Only SAE J1703 brake fluid shall be the mark, the brake lining shall
used. Pay attention not to splash be replaced with a new one.
hydraulic oil to paint or plastic
surface, to prevent corrosion.
Check the fluid level in the Do not drive immediately after
brake fluid tank. Replenish with replacing a new wheel disk brake
lining. Press the braking grip for
specified hydraulic fluid if the level
several times to allow the brake
is low. Along with wearing of brake lining fully extended, the grip spring
lining, fluid in the tank may flow to force restored, and the brake fluid is
the pipe and the level may become circulated smoothly.
low. Brake fluid replenishment shall
Front brake light switch
be considered as an import item in
regular maintenance.

Brake lining The switch of front brake

light is located below the brake
grip. Loosen the screw and move
the switch position back and
forth to find a proper point so
that the lamp is lit immediately

- 64 -
when pressure is applied but Silencer
before the grip is fully pressed.

Rear brake

Adjustment of rear-wheel brake

The rear brake is disk brake,

refer to the paragraphs for front Please keep away from the
brake disk brake for maintenance. motorcycle silencer after a long
The brake pedal free play time driving, to avoid being burnt.
should measure 3.5-6 mm (0.14-0.24
Fuse
in) as shown. Periodically check the
brake pedal free play and, if
necessary, have a dealer adjust it.

The fuse box is located inside

1 the guard board on the right side of
the chassis. A fuse is provided for all
1 Free play
the electrical system. In case of any
trouble to electrical system, check
An incorrect brake pedal free play
indicates a hazardous condition in the fuse first. If the fuse is blown out,
the brake system. Do not operate replace it with the spare fuse (15A)
the motorcycle until the brake in the fuse box.
system has been checked or
repaired by a dealer. Precaution：
Always replace the blown fuse with
- 65 -
a new one of the specified amperage. clogged by dust, the output power
Never use aluminum foil, steel wire may reduce and the intake resistance
or other things as substitute for fuse. may increase; The fuel consumption
If a new fuse is blown in a short time, will also increase. Therefore, the air
it means there is a major electric filter element shall be checked and
trouble. Contact your distributor cleaned every 3000 km, as follows.
immediately. Precaution：
If the motorcycle is working in
Replacement of bulb dusty conditions, the air filter shall
The rating of bulbs can be be checked and cleaned more
found in Chapter 13 Parameter List. frequently before schedule.
Always replace a bulb with a new 1、Remove the left side guard board.
one of the same rating. Otherwise, 2、Unscrew the air filter outer cover
overload to electric system and screw (1) and take out the air filter
premature bulb damage may be sleeve (2).
caused.

Precaution：
The head light is generally
reflection lamp. Do not touch the
reflector during bulb replacement, so
as to prevent reduction of service
life.
For turning signal light, tail
light and brake light, when installing
light shield, do not excessively 3 、 Take out the air filter foamed
tighten the fixing screws to avoid plastic sleeve shell.
damaging the light shield. 4、Separate the foamed plastic from
the outer frame.
Air filter Precaution：
If the air filter element is ● During cleaning the filter
- 66 -
 element, check for any damage Before and during cleaning,
to the filter element and replace attention should be paid to check the
when necessary. filter element for any crack. Replace
● Never start the engine without it if any crack is found.
the filter element installed, or 4、 Reinstall the filter in reverse
the engine wearing may be order. Make sure the filter
increased. element is firmly fixed in
correct position and reliably
Clean the foam type filter as sealed.
follows:
A

① ②
④ ③

Cleaning of paper filter element

Cleaning method is as follows:
1、Remove the left side guard board.
2 、 Remove the tensioning band
screw of air filter connector. Pull out
the intake pipe and separate it from
the filter.
3、Take out the filter element
1、 Fill a pan of proper size with
4 、 Pat the filter element while
incombustible cleaning solution.
rotating it, to remove dust, and blow
Immerge the filter element in
off remaining dust by using
the cleaning solution and wash
compressed air.
it.
5、 The filter element is made of
2、 Press the filter element with
paper and cannot be cleaned by
both palms to squeeze out
using any oil-based agent.
cleaning solution. Never twist
Precaution：
the filter element to avoid
Before and during cleaning,
damaging.
pay attention to check the filter
3、 Soak the filter element in engine
element for any contamination,
oil tank and squeeze oil out,
crack or damage. Replace it with a
keeping it slightly wet.
new one when necessary.
Precaution：
Reinstall the filter in reverse
- 67 -
order. Make sure the filter element is
firmly fixed in correct position and
reliably sealed.
Precaution：
1 2
Never start the engine without
the air filter installed. The air filter 1、 Loosen the locking nut.
element must be cleaned or replaced 2、 Rotate the adjuster to make the
more frequently if the motorcycle is wire clearance between 0.5 - 1.0
used in dusty conditions. Never start mm.
the engine without the filter element 3、 After clearance adjustment,
installed, or the engine wearing may tighten the locking nut once
be increased. Be sure to the air filter again.
element is in good working Precaution：
conditions, because this part is very After accelerator wire
important to engine service life. adjustment, check the operation of
Precaution： accelerator grip. Engine idle speed
Idle speed adjustment shall be shall not increase due to the
carried out while the engine is fully adjustment, and the grip shall return
warmed up. to the closed position automatically.

Adjustment of accelerator wire Adjustment of valve clearance

The valve clearance shall be
checked and adjusted under the
cooling condition of engines.
1. Remove the fan guard and
cylinder head cover.
2. Turn the magnetor rotor
anticlockwise to align the marker T
1 Locking nut ②Adjuster
of the rotor with the vertical line
projected on the right case cover.
Make sure that the piston is on the
- 68 -
top of the compression stroke. Note:
3. Insert a clearance gauge between As the valve clearance imposes a
the adjusting screw and valve stem marked impact on the engine
to ensure a proper clearance of the performance, inspection and
exhaust valve. adjustment shall be severely
4. Standard valve clearance observed at a regular time interval
Intake valve clearance: specified in the Scheduled
0.04-0.05mm Maintenance Scheme.
Exhaust valve clearance: The valve clearance increases
0.05-0.06mm with the passage of time and thus
5. To obtain a proper valve clearance, affects engine performances by
loose the adjusting nut and then turn producing loud noise and abnormal
the mating screw. Turn the adjusting suction/exhaust processes. Therefore
nut on the completion of adjustment periodic adjustment, preferably done
and measure the clearance until it by professionals with special tools,
meets the criteria. of valve clearance is essential. To
obtain an optimal valve clearance,
the adjustment is recommended to
be finished by the motorcycle
distributors or the maintenance
center.
Valve clearance adjustment is
essential for new motorcycles on the
completion of their first 1000 km.

Adjustment of clutch
Clutch adjustment is made
through adjusting the tension of wire
rope for clutch grip. Before feeling
the gear disengagement by pressing
the clutch grip, the wire clearance
- 69 -
measured at clutch grip shall be 4
mm. If the clutch wire clearance is
found incorrect, carry out adjustment
Adjustment of driving chain
as follows.

①Adjusting bolt ②Locking nut

③Mark ④Rear wheel shaft nut
To adjust:
1、 Park the motorcycle with
central stand.
2、 Loosen rear wheel shaft nut.
3、 Loosen the locking nut.
4、 Rotate the adjusting bolt left
and right to adjust the chain.
Loosen nut (2) and rotate the
grip tensioning ring (3) clockwise to Note：
the stop. Loosen the wire rope When a new chain is installed,
adjusting ring lock nut (6), and it is necessary to check both chain
rotate the wire tensioning ring (5)
wheels. Replace if necessary.
back and forth, until the grip
clearance is about 4 mm. Grip The tension of driving chain
tensioning ring (3) can be used for shall be adjusted every 1000 km, to
fine tuning. After the adjustment is keep a removable distance of 20 - 30
completed, tighten locking nut (2) mm in the midpoint of the two chain
and (6), and cover them with wheels.
rubber sleeve (4).

- 70 -
15-25mm

Check the tire air pressure

and tread pattern after first 1000
km and every 3000 km thereafter.
Besides regular check, make it
habit to check the tire air
pressure from time to time, to
ensure maximal safety and long
Precaution： life.
The open end of driving
chain connection clip shall point Tire pressure
away from the direction of A low tire pressure may
rotation. intensify tire wearing and badly
affect the driving stability,
①

causing difficulties in turning.

But, a too high tire pressure may
reduce the contact area between
tires and road surface, causing
①Chain connector clip ②
Direction of rotation wheel-slip and even out of
Cleaning and lubrication of control. It is necessary to always
driving chain keep the tire pressure within
Dirt on driving chain may specified limit. Tire pressure
intensify the wearing of driving adjustment shall be made when
chain and chain wheels.
the tire is cold.
Therefore, clean the driving
chain every 1000 km with
cleaning solvent, and lubricate it
with special chain lubricant or
engine oil.
Tires
- 71 -
 safety. Check the tire wear and
Tread pattern inflation pressure from time to
time.
When driving a motorcycle
with over-worn tires, the driving
stability is low and it may get out
of control. When the depth of
front wheel tread pattern is
reduced to 1.6 mm or less, it is
advisable to replace the cover
tire. When the tread pattern of
rear wheel is reduced to 2 mm or Chapter 9 Measures to
less, replace the tire with a new Reduce Pollution
one.
To reduce exhaust emission
and noise pollution, please
follow the several points below:
Use special purpose lubricant
Use unleaded gasoline
Observe any abnormal engine
noise

：
Problems may happen if no
standard tire is used. You are
sincerely recommended to use
standard tire.
Correct tire inflation pressure
is very important for normal
vehicle performance and driving
- 72 -
 Chapter 10 it with the high voltage cable.
Troubleshooting 2、 Pull out plug-in of fuel pump
3、 Turn the ignition switch to ON
If the engine cannot be started, position and the engine
check the following items to locate shutdown switch to " "
the cause. position. Place the spark plug
near the engine, and start the
1、If there is fuel in fuel tank.
engine. If the ignition system is
2、If fuel pump has no fuel in working order, there shall be
outlet. blue sparks jumping over the
3、 If it is confirmed that fuel spark plug gap; If there is no
pump has fuel outlet, take spark, contact your distributor
the next step to check the for repair.
ignition system.

Do not make the above check

with the spark plug fixed near fuel
Never allow fuel to flow injector to avoid fire hazard by
everywhere. Collect it in a vessel. igniting the vaporizing fuel in
Keep fuel away from hot engine cylinder.
and exhaust pipe. During the To avoid electric shock, it is
operation, keep away from any advisable to put the metal part of
flame or heat source. spark-plug in contact to a metal
Smoking is strictly prohibited part without paint on the vehicle
during fuel system checking. body. To avoid disaster by electric
Carry out the work in a spacious shock, any person suffering from
place. heart diseases shall not do the
check.

Engine shutdown
1、 Check the fuel volume in fuel
tank.
2、 Check sparks of ignition system.
3、 Check no-load operation of the
engine.
Note：
1、 Remove spark plug and connect
- 73 -
 Before any troubleshooting, it
is advisable to consult with your
distributor in advance. If the
motorcycle is still in warranty period,
be sure to contact your distributor
before making any attempt to repair
by yourself. Tampering with the
vehicle in warranty period may
invalidate the basis of warranty.

- 74 -
 Table of Engine Troubleshooting
Trouble Cause Remedy

Engine start failure See from ⅴ.2 Diagnosis and troubleshooting of

or flames out easily fault without fault code of
after its startup Section 3: Electronic Fuel Injection System,
Chapter4
1、 Serious worn out 1、 Replace cylinder body and
cylinder and piston piston
2、 Serious worn out needle 2、 Replace bearing and relate
bearings in small and big parts
Abnormal noise
ends of connecting rod 3、 Adjust ignition time
from engine
3、 Premature ignition 4、 Clean out carbon deposit
4、 Excessive carbon deposit 5、 Replace spark plug
in combustion chamber
5、 Overheated spark plug
1、 Water or dirt in carburetor 1、 Clean the carburetor
2、 Clogged fuel passage 2、 Clean or replace fuel pipe
3、 Leaking crankcase 3、 Replace sealing
Unstable
Abnormal engine operation

4、 Leaking connection 4、 Tighten screw

engine
between carburetor and 5、 Adjust carburetor
operation
engine
5、 Over-rich or over-thin gas
mixture
1、 Low gear driving over a 1、Change gear position and
long time control time
2、 Over loaded driving or 2、Control load-carrying and
long time driving with rest from time to time for
heavy load cooling
3、 Over-rich or over-thin 3、Adjust carburetor
Overheat gas mixture 4、Replace with qualified
engine 4、 Unqualified engine oil or engine oil and fill oil to
insufficient transmission transmission case
oil 5、Adjust free play or replace
5、 Slipping clutch clutch, friction lining and
6、 Too tight chain spring
7. Unreleased brake 6、Adjust tension
[Link] brake clearance

- 75 -
 Chapter 11 Storage Method

If the motorcycle is not used for a long time in winter or other

seasons, it is necessary to carry out special maintenance with
appropriate materials, equipment and techniques.
Motorcycle
When a motorcycle is not used for a long time, make preparation
before storage: Wash the motorcycle, park it with the central stand on
a solid and flat ground and prevent it from rolling. Turn the handlebar
of motorcycle to the left side and lock it. Remove the ignition key. For
safety, select a place suitable for long time storage. To re-use the
vehicle, carry out a complete inspection to ensure normal performance
of all parts of the motorcycle.
Fuel
Before storing the motorcycle, empty the fuel tank. Gasoline
used in motorcycle is highly inflammable and even explosive under
certain conditions. Therefore, never allow the motorcycle to get close
to any fire. Never park the vehicle in a place storing articles subject to
spontaneous combustion (such as grains, coal, cotton, etc.), because
fire hazard may happen when the fuel in the vehicle contacts naked
flame.
Tires
Make tire inflation to normal pressure value. Keep the outside of
tire clean. Avoid exposing to sunshine or moisture for a long time.
Avoid contacting acid, alkali and oil to prevent tire corrosion.
Battery
When the vehicle is not used for a long time, remove the battery
and fully recharge it before storing it in a place out of reach of
children. Then, recharge it every month in summer and every two
- 76 -
months in winter. If the battery is installed on the vehicle for a long
time, recharge it every month.
Steps during storage
For conventional battery, check electrolyte level every month. If
the fluid level is low, timely replenish it with distilled water or pure
water to the highest level mark. (Never use electrolyte or tap water)
Battery shall be kept clean. Corrosion may happen if electrolyte
is splashed to the vehicle body, terminal or wires. In case of corrosion,
wash immediately with clear water and apply a coat of grease after
drying off.
Insufficient power may cause difficulty in engine starting, weak
horn sounding and no flashing turning signal light. Then, immediately
recharge the battery for 15-20 hours. Note that, storing a low battery
for a long time may cause battery damage.
When a battery has whitened plate electrodes, low power or low
fluid level below the lower limit, and cannot restore the performance
after a long time storage even after recharging, it means the service
life has been terminated.
Steps of returning service
1、Clean the entire motorcycle.
2、Remove spark plug before reinstalling spark plug.
3、 Reinstall battery.
Note：
Make sure to connect the positive connector before the negative
one.
4、Adjust tire pressure according to the tire part of the the manual.
5、Lubricate all parts that require lubrication according to the
manual.
6、"Check before driving" as instructed in the manual.
- 77 -
Chapter 12 Circuit Diagram

XF125R-B

- 78 -
XF125R-B(C)

- 79 -
 Chapter 13 Parameter List
Model Bullit Hunt S Bullit Spirit
Dimensional parameters
Overall dimension (L ×W ×H) mm 1940×835×1080 1900×735×980
Wheelbase mm 1340 1310
Minimum ground clearance mm 175 145
Turning clearance circle diameter mm 5100 5200
Castor angle（°） 29
Steering handlebar turning angle (°) (left /
42
right)
Mass/volume
Overall mass kg 118±5 116
Max. loading mass kg 80
Fuel tank capacity L 14
Engine
Model K157FMI
Type Single cylinder, 4-stroke, air cooling
Cylinder bore×stroke mm 57.0×48.80
Total displacement ml 125
Compression ratio 9.3：1
Max. power and corresponding speed
8.0/9500
kW/(r/min)
Max. torque and corresponding speed N.
9.0Nm /8000r/min
m/ (r/min)
Min. fuel consumption g/kW·h 367
Min. stable idle speed r/min 1450±100
Ignition mode ECU
Starting mode Electric
Lubrication mode Pressure and splashing
Lubricant SAE 10W/30
Fuel #93 or higher unleaded gasoline
Air filter type Polyurethane foam filter element
Gas distribution mode Overhead cam valve
Transmission device
Clutch type Wet type normal pressure multi disc
Transmission type Foot operated 5-gear transmission
Primary reduction ratio 3.471
Final stage reduction ratio 2.800
Transmission ratio 1st gear 3.000
2nd gear 1.857
3rd gear 1.368
4th gear 1.095
5th gear 0.913
Vehicle type
Wheel rim type Spoke type
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Model Bullit Hunt S Bullit Spirit
Dimensional parameters
110/70-17/
Tire size Front/ Rear 110/70-17 / 130/70-17
140/70-17
Tire pressure kPa (front/ rear) 225/225
Brake type Front Disk
Rear Disk
Brake control mode (front/ rear) Hand brake/foot brake
Shock absorber type Front Spring oil damping
Rear Spring oil damping
Electric system
Spark plug model CR7E
Head light specification Semi-closed 12V 35W/35W
Turning light 12V 10W 12V 0.85W
Front position light 12V 4W 12V 5W
12V
Brake light / rear-position light 12V 21W/5W
3W/1.27W
Meter indicator light 12V 2W
Fuse size 15A
Battery 12V 9Ah
Electromagnetic vibration type 12V 3A
Horn model
105dB(A)
Model or type of speedometer Electronic
Non-shielded spark plug ignition suppresser
Radio jamming suppression type
+throttled spark plug

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 The copyright and final power of interpretation of the manual
belongs to Mooof NV. Without prior permission by our
company, no part of the manual shall be reproduced, quoted or
reprinted.
All information, descriptions pictures and specifications in the
manual are the latest before publishing. Owing to improvement or
other changes, the contents of the manual may differ from actual
conditions. our company reserves the right of modification at any
time.
Product specifications and parameters are subject to change
without notice!
Product configuration and spare parts supply may vary for
different countries or regions. For details, please consult with your
local distributor!

Issued by: Mooof NV

All rights reserved © Reproduction prohibited

First edition, 2017

May 2017

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Distribution & Manufacturing by:
Mooof NV
Rijksweg 440, 8710 Wielsbeke
BELGIUM
[Link]