Welding Products

Catalogue
WELDING INDUSTRIES OF AUSTR ALIA
An ITW company

Welding Industries of Australia leading welding supply companies are conveniently located throughout
(WIA) specialises in the through-out the world, WIA further Australia to ensure prompt attention
manufacture and distribution of ensures its customers access to the best to any service requirements.
quality welding products. technology in all welding applications.
WIA offer a wide range of welding
WIA was formed in the early WIA maintains design and quality products and accessories for Manual
1960’s and has established high leadership through a commitment Arc, MIG, TIG, Sub-arc, Gas
quality manufacturing facilities to an on-going new product
welding and cutting, and Plasma
in Adelaide, South Australia and development program.
cutting processes. Consumable
Napier, New Zealand. WIA is well
Sales offices located in capital products include coated stick
known throughout industry for
cities and major regional industrial electrodes, solid and flux cored wires.
its manufacture of a wide range
of high quality welding machines centres provide sales and technical Equipment products include single

and welding consumables for support to a large network of leading and three phase, engine driven and

industrial, farm and home use. By welding product distributors. Well inverter welding machines, and gas
establishing strategic alliances with trained and accredited service agents welding and cutting equipment.
Contents 1

Welding Consumables

ARC WELDING ELECTRODES 2

SOLID MIG WIRES 7

FLUX CORED MIG WIRES 10

HARD SURFACING WIRES 12

SUBMERGED ARC WIRES & FLUXES 13

TIG WELDING RODS 14

GA S WELDING RODS & FLUXES 15

RETAIL PACKAGED WELDING CONSUM ABLES 17

Welding & Cutting Equipment

AC ARC M ACHINES 18

DC ARC & TIG M ACHINES 19

AC/DC ARC & TIG M ACHINES 20

MIG M ACHINES 21

MULTI-PROCESS M ACHINES 25

ENGINE DRIVEN M ACHINES 26

PLA SM A CUTTING M ACHINES 28

GA S WELDING & CUTTING EQUIPMEN T 29

TIG TORCHES & COMPONENTS 32

MIG WIREFEEDERS 34

MIG GUNS & COMPONENTS 36

ANCILLARY EQUIPMENT 39

WELDING ACCESSORIES 40

For full Miller equipment range details, please refer Product Index 44
to the Miller International catalogue from WIA

At WIA we are constantly improving our products and reserve the right
to change design and/or specification without notice. E. & O. E. Issued November 2002
2 Arc welding
electrodes

General
Weldmatic
Purpose

AUSTARC 12P AUSTARC 13S

Classification: AS/NZS 1553.1:E4112 AWS A5.1:E6013 Classification: AS/NZS 1553.1:E4113 AWS A5.1:E6013
Excellent easy starting, smooth running, popular all positional mild steel Very popular blue & white striped, mild steel general purpose electrode for
general purpose electrode. Austarc 12P has the extra arc force and fast welding in downhand and vertical positions. Easy to use for less experienced
freezing slag required for vertical down welds. Typical applications include operators. Superior weld appearance and ideal for general purpose and
welding of general purpose structural steel, galvanised gates & fences, structural welding of sheet and plate steel (galvanised or otherwise) and
trailers, steel furniture, wrought iron work. Great operator appeal. The ideal tubular sections, including trailers, duct work, hoppers, storage tanks etc.
general purpose choice for the “one electrode” workshop.
Ask for data sheet WCD 6101 for more details Ask for data sheet WCD 6102 for more details
Size(mm) Pkt(kg) Ctn(kg) Part No. 2.5/3.2 6 Blister Packs 12PBPCAR Size(mm) Pkt(kg) Ctn(kg) Part No. 2.5/3.2 6 Blister Packs 13SBPCAR
2.0 2.5 12.5 12P20 3.2 5.0 15 12P32 2.0 2.5 12.5 13S20 3.2 5 15 13S32
2.0 0.5 10 12P20M 3.2 1.0 12 12P32M 2.0 0.5 10 13S20M 3.2 1.0 12 13S32M
2.5 2.5 12.5 12P25 4.0 5.0 15 12P40 2.5 2.5 12.5 13S25 4.0 5 15 13S40
2.5 1.0 12 12P25M 5.0 5.0 15 12P50 2.5 1.0 12 13S25M 5.0 5 15 13S50

Mild Steel Iron Powder

AUSTARC 24 WELDWELL 7024

Classification: AS/NZS 1553.1:E4824 AWS A5.1:E7024 Classification: AS/NZS 1553.1:E4824 AWS A5.1:E7024
Easy to use, smooth running, heavy coated, high iron powder rutile type Heavy coated rutile contact type electrode developed for high speed welding
electrode for high speed welding of mild steel. Suited to long, heavy fillet of mild steel where a high deposition rate is required.
and butt welding using the touch welding or ‘short arc’ technique and can For welding of bridge girders, pressure vessels, tanks, structural members,
be used on AC or DC power sources. truck and tractor bodies, rolling stock, roof trusses, etc.
It’s instant arc initiation, high arc stability, & low spatter combines in an
excellent fillet weld contour, “edge washing” and slag release. It is recom-
mended for high quality downhand welding of heavy sections where high
deposition rates are required.
Typical applications include tanks, structural frames, tractor, truck & trailer
bodies, rolling stock, roof trusses etc.
Ask for data sheet WCD 6106 for more details Ask for data sheet WCD 6159 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. 4.0 5 15 2440 Size(mm) Pkt(kg) Ctn(kg) Part No. 4.0 5 15 PH702440
3.2 5 15 2432 5.0 5 15 2450 3.2 5 15 PH702432 5.0 5 15 PH702450
Arc welding 3
electrodes

Hydrogen Controlled

AUSTARC 16TC
Classification: AS/NZS 1553.1:E4816 AWS A5.1:E7016
Smooth running, hydrogen controlled, all positional electrode. Great repu-
tation for vertical up and horizontal operation. The original low hydrogen
electrode with twin coating for even greater arc stability. Low temperature
impact toughness and ideal for welding carbon, carbon-manganese, and
low alloy high strength steels. Particularly suitable for structural applications
where notch toughness to –40°C is required.

Ask for data sheet WCD 6109 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. 2.5/3.2 6 Blister packs 16TCBPCAR

2.5 1 12 16TC25M 4.0 5 15 16TC40
3.2 1 12 16TC32M 5.0 5 15 16TC50
2.5 2.5 12.5 16TC25 6.0 5 15 16TC60
3.2 5 15 16TC32

AUSTARC 18XL AUSTARC 18TT

Classification: AS/NZS 1553.1:E4818 AWS A5.1:E7018-1 Classification: AS/NZS 1553.1:E4818 AWS A5.1:E7018-1
Smooth running, basic iron powder, low hydrogen electrode offering out- Versatile E4818/E7018-1 type electrode offering excellent DC performance
standing performance in all positions (except vertical down) on both AC and in all positions except vertical down.
DC current. Applications include welding of pressure vessels, pipes, heavy An ideal choice for root, fill and capping passes in difficult positional
structural girders and beams, tanks, earth moving and mining equipment, pipework. Other major applications include all positional welding of unfired
repair and maintenance. pressure vessels, offshore platforms, hydroelectric penstocks and general
structural members.
Ask for data sheet WCD 6108 for more details Ask for data sheet WCD 6110 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. Size(mm) Pkt(kg) Ctn(kg) Part No.
3.2 5 15 18XL32 3.2 5 15 18TT32
4.0 5 15 18XL40 4.0 5 15 18TT40

WELDWELL 77
Classification: AS/NZS 1553.1:E4818 AWS A5.1:E7018-1
Smooth running basic type iron powder electrode used for all positional
welding except vertical down.
This electrode is used where the highest standards are required. Weld
features include high ductility, x-ray quality and low temperature impact
properties to -40°C. For repair and maintenance of heavy plate and highly
restrained work pieces such as penstocks, turbines, pressure vessels, heavy
girders, earth moving plant, etc.

Ask for data sheet WCD 6171 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No.

2.5 2.2 11 PH7725
3.2 5 15 PH7732
4.0 5 15 PH7740
5.0 5 15 PH7750
4 Arc welding
electrodes

Hard
Weldmatic
Surfacing

ABRASOCORD 43
Classification: AS/NZS 2576:2465-A4
Heavy coated hard facing electrode depositing very hard chromium/ niobium
carbides in an austenitic matrix.
Suitable for applications where resistance to extreme abrasion and moderate
to heavy impact are required such as press screws, grizzly bars, crusher
hammers, ripper teeth and shovel teeth/lips.

Ask for data sheet WCD 6125 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No.

3.2 5 15 AC4332
4.0 5 15 AC4340

ABRASOCORD 350 ABRASOCORD 700

Classification: AS/NZS 2576:1435-A4 Classification: AS/NZS 2576:1855-A4
Smooth running electrode depositing a tough wear resistant air hardening Smooth running electrode depositing an air hardening martensitic
C/Mn/Cr steel alloy which is machinable and can be readily hot forged. Cr/Mo/V steel alloy. It is one of the hardest steel alloys available, is free
Suitable for heavy build-up and surfacing of steel components subjected to from relief checks and offers good resistance to all types of abrasion under
metal-to-metal wear and compressive loading such as track components, low to moderate impact conditions.
gears and shafts, etc. Suitable for surfacing of post hole augers, agricultural points, shares and
tynes, grader and cultivator blades and other components subject to fatigue
or flexing during service.
Ask for data sheet WCD 6120 for more details Ask for data sheet WCD 6121 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. Size(mm) Pkt(kg) Ctn(kg) Part No.
3.2 5 15 HF35032 3.2 6 Blister Packs HF700BPCAR
4.0 5 15 HF35040 3.2 0.5 10 HF70032M
5.0 5 15 HF35050 3.2 5 15 HF70032
4.0 5 15 HF70040
5.0 5 15 HF70050

Dissimilar Metals

UNICORD 312
Classification: AS/NZS 1553.3:E312-16 AS/NZS 2576:1330-A3 AWS A5.4:E312-16
Basic, rutile type electrode depositing 29Cr/9Ni type stainless steel weld metal
for high strength welding of a wide range of alloy steels and dissimilar ferrous
metals. For repair and maintenance of steels of unknown composition. Also suit-
able as a buffer or intermediate layer prior to the application of hard surfacing.
Ask for data sheet WCD 6127 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. 3.2 0.5 10 UC31232M

2.5 2.5 15 UC31225 3.2 2.5 15 UC31232
2.5/3.2 6 Blister Packs UC312BPCAR
2.5 0.5 10 UC31225M
Arc welding 5
electrodes

Tubular Hard Surfacing

TUBECORD C-2354
Classification: AS/NZS 2576:2354-A1
Weld deposit offers improved impact performance through controlled
levels of carbon and chromium. Deposit hardness (single layer) 54-57
HRC. Very hard and tough deposit ideal for applications subjected to heavy
abrasion and impact.
Ask for data sheet WCD 6134 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No.

6.3 5 15 TUBC60
8.0 5 15 TUBC80

TUBECORD D-2355
Classification: AS/NZS 2576:2355-A1
Weld deposit offers improved abrasion resistance through higher levels of
carbon and chromium. Ideal for hard surfacing components subjected to
heavy abrasion and moderate impact loading.
Applications include hard surfacing of dredge bucket lips, shovel buckets,
scraper and dozer sides, cone crushers and mill hammers, etc.
Cutting & Gouging
Ask for data sheet WCD 6135 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No.

6.3 5 15 TUBD60
8.0 5 15 TUBD80

TUBECORD E-2460
AUSTARC C&G Classification: AS/NZS 2576:2460-A1

Heavy coated electrode providing a highly mobile means of cutting, gouging Weld deposit contains carbon, chromium, niobium and molybdenum for good
and piercing most steels, using standard AC or DC arc welding equipment. resistance to both impact and abrasion. Applications include hard surfacing
Produces a very high arc force and can be used for general cutting and of grizzly bars, bucket teeth, crusher hammers, rail ballast tampers, dredger
grooving in joint preparations, removing defective welds and reclaiming and ripper teeth, etc.
scrap metal, etc.
Ask for data sheet WCD 6131 for more details Ask for data sheet WCD 6136 for more details
Size(mm) Pkt(kg) Ctn(kg) Part No. Size(mm) Pkt(kg) Ctn(kg) Part No.
3.2 4 12 CG32 6.3 5 15 TUBE60
4.0 4 12 CG40 8.0 5 15 TUBE80

Cast Iron

SUPERCAST Ni SUPERCAST Ni/Fe

Classification: AWS A5.15:ENi-CI Classification: AWS A5.15:ENiFe-CI
Basic, graphite coated electrode for lower strength welding of cast irons. Basic, graphite coated electrode for higher strength welding of cast irons.
For repair and build up of all standard grades of grey cast iron, malleable For repair and build up of SG irons and all standard grades of grey cast
iron, austenitic cast iron and some grades of meehanite cast iron. iron, malleable iron, austenitic cast iron and some grades of meehanite
cast iron. Also suited to welding these cast irons to steel.
Ask for data sheet WCD 6128 for more details Ask for data sheet WCD 6129 for more details
Size(mm) Pkt(kg) Ctn(kg) Part No. Size(mm) Pkt(kg) Ctn(kg) Part No. 3.2 6 Blister packs SNIFEBPCAR
3.2 2.5 15 SNI32 3.2 2.5 15 SNIFE32 4.0 2.5 15 SNIFE40
4.0 2.5 15 SNI40 3.2 0.5 10 SNIFE32M
6 Arc welding
electrodes

Cellulose/Pipeline

WELDWELL 31A PIPEMASTER 60

Classification: AS/NZS 1553.1:E4111 AWS A5.1:E6011 Classification: AWS A5.1: E6010

High cellulose electrode developed for all positional welding on both Cellulosic low carbon steel electrode designed for welding in all
AC and DC current. Recommended for pipeline welding and storage tank positions. Suitable for pipe welding, general purpose fabrication and
construction where either the “Stove Pipe” or “Flick” techniques are used maintenance welding, vertical and overhead plate welding, construction
to obtain full root penetration in critical structural joints. and shipbuilding.
Ask for data sheet WCD 6145 for more details Ask for data sheet WCD 6182 for more details

Size(mm) Pkt(kg) Ctn(kg) Part No. 4.0 5 15 PH31A40 Size(mm) Pkt(kg) Ctn(kg) Part No.
2.5 2.5 12.5 PH31A25 5.0 5 15 PH31A50 2.4 22.7 n/a HO601024C
3.2 5 15 PH31A32 3.2 22.7 n/a HO601032C
4.0 22.7 n/a HO601040C

Stainless Steel

STAINCORD 308L-16 STAINCORD 316L-16

Classification: AS/NZS 1553.3:E308L-16 AWS A5.4:E308L-16 Classification: AS/NZS 1553.3:E316L-16 AWS A5.4:E316L-16
All positional, rutile type stainless steel electrode depositing very low Rutile stainless steel electrode exhibiting superior all positional weld-
carbon weld metal of 19Cr/10Ni type. For welding 304 and 304L stainless ing (except vertical down) performance, depositing weld metal of
steels in critical applications and for general purpose welding of other 19Cr/12Ni/2.5Mo type.
stabilised and non-stabilised 300 series stainless steels. Recommended for welding 316, 316L and common 300 series stainless
Ask for data sheet WCD 6115 for more details steels such as 301, 302, 304 and 304L. Also suitable for welding ferritic
Size(mm) Pkt(kg) Ctn(kg) Part No. 3.2 2.5 15 SC30832 stainless steel alloys such as 3Cr12.
2.5 2.5 15 SC30825 4.0 2.5 15 SC30840 Ask for data sheet WCD 6116 for more details
Size(mm) Pkt(kg) Ctn(kg) Part No. 2.5/3.2 6 Blister Packs SC316BPCAR
STAINCORD 309MO-16 2.0 0.5 10 SC31620M 2.5 0.5 10 SC31625M
Classification: AS/NZS 1553.3:E309MoL-16 AWS A5.4:E309MoL-16 2.0 2.5 15 SC31620 3.2 0.5 10 SC31632M
2.5 2.5 15 SC31625 3.2 2.5 15 SC31632
All positional, rutile type stainless steel electrode which deposits very low 4.0 2.5 15 SC31640
carbon weld metal of 23Cr/12Ni/2.5Mo type. For welding of matching 309
and 309Mo base metals and a wide range of 300 and 400 series stainless
steels to alloyed and non alloyed dissimilar ferrous metal combinations.
Ask for data sheet WCD 6117 for more details
Size(mm) Pkt(kg) Ctn(kg) Part No. 3.2 2.5 15 SC309MO32
2.5 2.5 15 SC309MO25 4.0 2.5 15 SC309MO40
Solid MIG 7
wires

Carbon Steels

AUSTMIG ES6
Classifications: AS/NZS 2712.1: ES6-GC-W503AH AS/NZS 2712.1: ES6-GM-W503AH AWS A5.18: ER70S-6
Copper coated, low carbon steel MIG wire specifically formulated for optimum performance under CO and Argon/CO2 mixed gases. Suitable for weld-
2

ing of mild and medium strength steels. It is ideal for positional welding of sheet steel and steel pipes/tubes where the relatively high silicon content
promotes smooth even weld beads with excellent edge wetting and contour. Ask for data sheet WCD 6402.

PRECISION LAYER WOUND (PLW) SPOOLS

Precision layer wound spools are more suitable for automatic and robotic
welding applications where equipment is less tolerant of feed irregularities.

Precision Layer Wound 300mm Normal Wound Spools 300mm Mini Spools 200mm Blister Pack Spools 100mm
Size Wt Part No Size Wt Part No Size Wt Part No Size Wt Part No
0.8mm 15kg ES608SL 0.6mm 15kg ES606S 0.6mm 5kg ES606M 0.6mm 0.9kg ES606BP
0.9mm 15kg ES609SL 0.8mm 15kg ES608S 0.8mm 5kg ES608M 0.8mm 0.9kg ES608BP
1.0mm 15kg ES610SL 0.9mm 15kg ES609S 0.9mm 5kg ES609M
1.2mm 15kg ES612SL 1.2mm 15kg ES612S

Low Alloy Steels

AUSTMIG ESD2
Classification: AS/NZS 2717.1:ESD2-GC-W559AH AS/NZS 2717.1:ESD2-GM-W559AH
AWS A5.28:ER80S-D2
Copper coated, random wound low alloy wire used for welding medium to
higher strength steels, particularly where service temperatures up to 500˚C
are encountered. Suitable for plain carbon and C-Mn steels, low alloy steels
and higher strength steels as used in pressure vessels and boilers, etc.
Ask for data sheet WCD 6404 for more details

Size(mm) Spool(kg) Part No.

0.9 15 RW ESD209S
1.2 15 RW ESD212S

AUSTMIG NiCrMo
Classification: AS/NZS 2717.1:ESMG-GM-W769AH AWS A5.28:ER110S-G
Copper coated, low alloy solid wire suitable for all positional welding of high
strength steels using Argon/CO2 mixed gases. Used for full strength welding
of quenched and tempered structural steels of 760 MPa tensile class, such
as USS-T1, Welten 80, N-A-XTRA and Bisplate 80.
Ask for data sheet WCD 6435 for more details

Size(mm) Spool(kg) Part No.

0.9 15 PLW MNICRMO09S
1.2 15 PLW MNICRMO12S
8 Solid MIG
wires

WeldmaticSteel
Stainless

AUSTMIG 308LSi AUSTMIG 309LSi AUSTMIG 316LSi

Classification: AS 2717.3: ES308LSi Classification: AS 2717.3: ES309LSi Classification: AS 2717.3: ES316LSi
AWS A5.9: ER308LSi AWS A5.9: ER309LSi AWS A5.9: ER316LSi
Precision layer wound stainless steel welding Precision layer wound stainless steel welding wire Precision layer wound stainless steel welding
wire depositing extra low carbon, 18Cr/10Ni depositing 25Cr/13Ni type weld metal. wire depositing 19Cr/12Ni/2.5Mo type extra low
type weld metal. Recommended for welding 309, 309Mo and 309L carbon type weld metal.
Recommended for welding 304 and 304L plates, base materials, also stainless steel to mild and For welding 316 and 316L plates, forgings, pipes,
forgings, pipes, castings and bars and for general low alloy steels, stainless steel overlays and other castings and bars in critical applications. Also
purpose welding of other stabilised and non-sta- dissimilar ferrous metals. suitable for general purpose welding of common
bilised 300 series stainless steels such as 302, Ask for data sheet WCD 6410 for more details stainless steels such as 301, 302, 304, 304L and
308 and 308L. ferritic stainless alloys such as 410 and 430.
Ask for data sheet WCD 6408 for more details Ask for data sheet WCD 6409 for more details

Size(mm) Spool(kg) Part No. Size(mm) Spool(kg) Part No. Size(mm) Spool(kg) Part No.
0.8 15 M30808S 0.9 15 M30909S 0.6 0.8 M31606BP
0.9 15 M30809S 1.2 15 M30912S 0.8 0.8 M31608BP
1.2 15 M30812S 1.6 15 M30916S 0.8 5 M31608M
0.8 15 M31608S
0.9 5 M31609M
0.9 15 M31609S
1.0 15 M31610S
1.2 15 M31612S
1.6 15 M31616S
Solid MIG 9
wires

Aluminium Alloys

AUSTMIG 5183 AUSTMIG 5356

Classification: AS 2717.2:E5183 AWS A5.10:ER5183 Classification: AS 2717.2:E5356 AWS A5.10:ER5356
Precision layer wound aluminium wire alloyed with Mg, Mn and Cr. Double Precision layer wound Al/5%Mg wire suitable for welding wrought or cast
shaved for superb feedability. aluminium alloys containing magnesium as the major alloying element.
Recommended for welding 5083 type material in the annealed condition, Suitable for welding selected grades of wrought Al/Mg alloys including
particularly for low temperature applications where good ductility and tough- 5083, 5086, 5454 and 5456.
ness are required such as cryogenic plants, boat building, etc. Ask for data sheet WCD 6413 for more details
Ask for data sheet WCD 6415 for more details

Size(mm) Spool(kg) Part No. Size(mm) Spool(kg) Part No. Size(mm) Spool(kg) Part No.
1.2 6 M518312S 0.8 0.5 M535608BP 1.0 2 M5356102KG
1.6 6 M518316S 0.9 0.5 M535609BP 1.2 2 M5356122KG
0.9 2 M5356092KG 1.2 6 M535612S
0.9 6 M535609S 1.6 6 M535616S
1.0 6 M535610S
AUSTMIG 4043
Classification: AS 2717.2:E4043 AWS A5.10: ER4043
Precision layer wound, Al/5%Si wire for welding of wrought aluminium alloys with
up to 2% alloying additions, and aluminium alloy castings with up to 7% silicon.
Ask for data sheet WCD 6414 for more details

Size(mm) Spool(kg) Part No.

1.2 6 M404312S
1.6 6 M404316S

Silicon Bronze

AUSTMIG SI BRONZE
Classification: AWS A5.7: ERCuSi-A
Copper based wire containing nominal 3% silicon together with small addi-
tions of tin and manganese. Used for welding of silicon bronze base metals
such as Cusilman and Everdur.
For welding of hot water cylinders, calorifiers, heat exchangers and
tube plates. Also suitable for some applications involving copper and
Cu/Zn alloys.

Ask for data sheet WCD 6416 for more details

Size(mm) Spool(kg) Part No.

0.9 12.5 MSIBZ09S
1.2 12.5 MSIBZ12S
10 Flux cored
MIG wires

Fluxofil
WeldmaticHydrogen Controlled

THE FLUXOFIL ADVANTAGE

• SEAMLESS TUBE CONSTRUCTION • LOW HYDROGEN H 5 CLASS • COPPER COATING
Seamless construction ensures the integrity of the wire and flux, preventing moisture penetration which in turn ensures the low hydrogen (H 5) classifica-
tion is maintained, & improves feeding of the wire through the drive rolls, liners and contact tips. Hydrogen is dissipated from the filled tube during high
temperature annealing. The copper coating provides superior electrical conductivity, contact, feedability & shelf life.

FLUXOFIL 11NI H 5 FLUXOFIL 14 H 5

Classification: AS 2203.1: ETD-GCp-W502A.CM1 H5 AWS A5.20: E70T-G Classification: AS 2203.1: ETP-GMp-W503A.CM1 H5 AWS A5.20: E7IT-1M
Rutile based, seamless flux cored wire used primarily with CO 2 shielding gas Rutile based, seamless flux cored wire for all positional fillet and butt weld-
to produce porosity free weld deposits in the downhand welding position. For ing applications using Argon/18-25% CO2 shielding gases. For general
general purpose fillet and butt welding of mild and C-Mn steels. High deposi- construction and fabrication where good impact properties are required and
tion rates achieved in flat and horizontal positions for increased productivity. components cannot be re-positioned for down-hand welding. Also recom-
Applications include general purpose, medium & heavy shop fabrication of mended for semi or fully automatic seam or butt welding applications.
steel for road transport chassis, crane booms & girders, etc. Ask for data sheet WCD 6702 for more details
Ask for data sheet WCD 6701 for more details Size(mm) Spool(kg) Part No.
Size(mm) Spool(kg) Part No. 1.2 15 1412S
1.6 15 11NI16S 1.6 15 1416S

FLUXOFIL 20 FLUXOFIL 31 H 5
Classification: AS 2203.1: ETP-GMp-W559A.Ni1 AWS A5.29: E81T1-Ni1 Classification: AS 2203.1: ETD-GCp-W504A.CM1 H5 AS 2203.1: ETD-GMp-W504A.CM1 H5
AWS A5.20: E70T-5J AWS A5.20: E70T-5MJ
Rutile based, seamless flux cored wire for all positional fillet and butt
welding applications using Argon/18-25% CO2 shielding mixed gases. For Highly basic, seamless flux cored wire for use with either CO2 or Argon/
welding C-Mn steels, fine grained structural and pipe steels. Also used in 18-25% CO2 shielding gas mixtures to produce high quality, notch tough
all positional welding applications requiring a higher strength weld deposit weld deposits in all downhand positions. For welding of carbon, C-Mn and
and/or good impact properties. micro-alloyed steels used in construction of high integrity structures, such as
ships, pressure vessels, offshore platforms and storage tanks, etc. Excellent
Ask for data sheet WCD 6703 for more details
impact properties are achieved to -40°C.
Size(mm) Spool(kg) Part No.
1.2 15 2012S Ask for data sheet WCD 6704 for more details
1.6 15 2016S Size(mm) Spool(kg) Part No.
1.6 15 3116S

FLUXOFIL M42 H 5
Classification: AS 2203.1: ETD-GMp-W769A.K4 H5 AWS A5.29: E110TG-K4
Seamless metal cored low alloy wire depositing 0.5Cr/2Ni/0.5Mo type
steel weld metal which combines 800 MPa class high strength level with
excellent impact toughness to -50°C. Ideal for full strength welding of high
tensile steels, in particular quenched and tempered types such as Bisplate
80, HY100, USST1 and Welten 80C.
Ask for data sheet WCD 6747 for more details
Size(mm) Spool(kg) Part No.
1.2 15 M4212S
1.6 15 M4216S
Flux cored 11
MIG wires

Carbon & Low Alloy Steels

Weldmatic

HOBART FORMULA XL 525 HOBART 71T

Classifications: AS/NZS 2203.1:ETP-GMp-W504A, CM1 H10 Classification: AWS A5.20: E71T-1
AWS A5.20, E71T-1M, E71T-12MJ
Hobart 71T is a gas shielded all positional rutile type flux cored joining
Formula XL 525 is a flux cored all-position wire that is designed for the wire.
welding of mild and carbon steels, especially when good impact toughness Formulated exclusively for use with cost effective CO2 shielding gas with a
at subzero temperatures is required. smooth controllable arc accompanied by low spatter losses.
Ideal for single and multi-pass applications, it delivers outstanding welding The full covering fast freezing slag makes this electrode particularly versatile
performance and produces a high quality, X-ray clear weld deposit with a and produces a superb mitre fillet weld in all positions.
bead contour that is flat to slightly convex. It can be used over rust, mill scale
Hobart 71T is recommended for general purpose all positional welding of mild,
and some primers with no pre-cleaning of the steel necessary. Formula XL
carbon and carbon-manganese steels where excellent weld profile and pen-
525 has outstanding mechanical properties that resemble those of E7018
etration is required. Suitable for applications such as storage tanks, structural
SMAW electrodes, plus high-operator appeal with low fume levels, low
fabrication, machinery, truck chassis/bodies and earthmoving equipment etc
spatter and easy slag removal.
Ask for data sheet WCD 7006 for more details
Typical applications include shipbuild-
ing, storage vessels, offshore structures,
earthmoving equipment and piping.
Shielding gas:
75-82% Argon / 18-25% CO2
Ask for data sheet WCD 7016 for more details.
Size(mm) Spool(kg) Part No. Size(mm) Spool(kg) Part No.
1.2 15 S283212-029 1.2mm 15 kg H8-071T0112-153
1.6 15 S283219-029 1.6mm 15 kg H8-071T0116-153

Gasless Joining Wires

FABSHIELD 4 FABSHIELD 23
Classification: AWS A5.20: E70T-4 Classification AWS A5.20: E71T-GS
Very high deposition rate, self-shielding flux cored wire for downhand single Fabshield 23 is a general purpose, all positional self-shielding flux cored wire.
or multi-pass welding applications. Specifically designed to desulphurise the It’s especially suited for single pass fillet and lap welds on thin-gauge mild
weld deposit to reduce risk of weld cracking. Typical applications include on or galvanised steels.
site field construction and repair of structural members and machinery. Outstanding weld performance when welding outdoors in windy conditions,
Ask for data sheet WCD 6713 for more details this all positional wire also provides very low spatter levels with a smooth
spray arc type transfer with a good wetting-in action.
Size(mm) Spool(kg) Part No.
2.4 22.7 HO424C Perfect for on site applications such as mild/galvanised gates, fences,
frames, sheds, prefab building fabrications, ornamental ironwork, general
FABSHIELD 21B fabrications, etc.
Classification: AS 2203.1: ETP-GNn-W500A.CM2 H15 AWS A5.20: E71T-11
Self shielding flux cored wire used for all positional welding of galvanised Size(mm) Spool(kg) Part No.
and mild steels. For on site welding applications including farm and rural 0.8 4.5 S222106-022
fabrication, fences, frames and sheds, etc. Other uses include prefabricated 0.9 4.5 S222108-022
0.9 15 S222108-029
steel frame construction, galvanised tank fabrication, repair of trucks, tractors
and earth moving equipment.
Ask for data sheet WCD 6711 for more details

Size(mm) Spool(kg) Part No.

1.2 4.5 HO21B12M
1.2 15 HO21B12S
1.6 15 HO21B16S
2.0 15 HO21B20S

FABSHIELD 7027
Classification: AS 2203.1: ETD-GNn-W500A.CM2 AWS A5.20: E70T-7
Self-shielding tubular wire designed for high deposition and high travel
speed that is characterised by fast freezing slag. Can be used for single
or multiple pass fillet welds, lap joints, or deep groove welds on structural
steel applications.
Ask for data sheet WCD 6730 for more details

Size(mm) Spool(kg) Part No.

2.4 22.7 HO702724C
12 Hard surfacing
wires

Gas Shielded Flux Cored Hard Surfacing

Weldmatic

TUBE-ALLOY 240-0
Classification: AS/NZS 2576: 2350-B7
Chromium carbide surfacing alloy. Can be used on components subject to
severe abrasive wear and heavy impact. Tougher than conventional chromium
carbide. Applications include final overlays on roll crusher rolls, final overlays
on hammermill hammers, cone crushers, shovel teeth and augers.
Ask for data sheet WCD 6802 for more details

Size(mm) Spool(kg) Part No.

1.2 11.3 MK24012S

TUBE-ALLOY 258-0
Classification: AS/NZS 2576: 1550-B7
Premium martensitic alloy designed for surfacing on mild and low alloy steel parts.
Applications include machine components, tools and sliding metal parts.
Ask for data sheet WCD 6808 for more details

Size(mm) Spool(kg) Part No.

1.2 11.3 MK258012S
1.6 11.3 MK258016S

VERTIWEAR 600 TUBE-ALLOY A43-0

Classification: AS/NZS 2576: 1855-B5 Classification: AS/NZS 2576: 2460-B7
Gas shielded, all position, hard surfacing flux cored wire depositing a multi- Premium self shielding wire depositing a high Cr/Nb surfacing alloy which
purpose martensitic steel alloy. Can be used to hard surface mild and low alloy resist severe high and low stress abrasion and low to moderate impact.
steel components subject to moderate abrasion coupled with medium to high The weld deposit will check crack readily and can be used where high
impact. It also exhibit excellent compressive strength and metal to metal wear temperature wear resistance is required.
resistance. Recommended shielding gas is 75% Argon - 25% CO2. Typical Ask for data sheet WCD 6806 for more details
application include ripper teeth and dozer blades.
Size(mm) Spool(kg) Part No.
Ask for data sheet WCD 6808 for more details
1.6 11.3 MKA43016S

Size(mm) Spool(kg) Part No.

1.2 11.3 MKV60012S

Gas Shielded Solid Hard Surfacing

AUSTMIG TD600
Classification: AS/NZS 2576: 1855-B6
Solid, copper coated, chromium alloy welding wire depositing weld metal
with a hardness of nominal 55-60 HRC featuring high resistance to severe
abrasion and impact. Deposit is non-machinable but can be shaped by
grinding. Typical applications include excavator blades, bucket lips, teeth,
crushing mills, screw conveyors, shear blades, etc.
Ask for data sheet WCD 6438 for more details
Size(mm) Spool(kg) Part No.
1.2 15 MTD60012S
Submerged arc 13
wires & fluxes

Weldmatic
Sub Arc Wires

AUSTMATIC S1
Classification: AS 1858.1: EL12 AWS A5.17: EL12
Copper coated solid steel wire with nominal 0.5Mn suitable for a wide range of fillet
and butt welding, and hard surfacing applications. Very low in deoxidants and must be
used with a contributory flux such as Austmatic OP181. For details of typical all weld
metal mechanical properties ask for product data sheet referring to flux in use.
Ask for data sheet WCD 6601 for more details
Size(mm) Spool(kg) Part No. 3.2 25 S132C
2.0 25 S120C 4.0 25 S140C

AUSTMATIC S2
Classification: AS 1858.1: EM12K AWS A5.17: EM12K
Copper coated solid steel wire with nominal 1.2Mn/0.25Si suitable for a wide range
of general purpose and structural welding applications. A silicon killed wire suitable
for use with OP181 flux producing weld deposits with improved tolerance to rust and
mill scale. Higher tensile strengths than obtained with Austmatic S1 wire.
Ask for data sheet WCD 6602 for more details
Size(mm) Spool(kg) Part No. 3.2 25 S232C
2.0 25 S220C 4.0 25 S240C
2.4 25 S224C

AUSTMATIC SD3
Classification: AS 1858.2: EMH12K AWS A5.23: EG
Copper coated high manganese steel wire for use with fully basic Austmatic
OP121TT flux to produce high quality, notch tough weld deposits. Typical applica-
tions include high heat input multipass welding of high integrity structures such
as offshore platforms, pressure vessels and hydroelectric penstocks.
Ask for data sheet WCD 6603 for more details
Size(mm) Spool(kg) Part No.
3.2 25 SD3172532C
4.0 25 SD3172540C

Sub Arc Fluxes

OERLIKON OP121TT VORARC SUBTEC BAB

Classification: AWS A5.23:F7A8-EG-G Classification: AS 1858.1: S1/BAB EL12-FMM-W403A AS 1858.1 S2/BAB EL12K-FMM-W503A
Agglomerated highly basic flux for use with AC or DC current up to 1000 Semi basic flux suitable for single and multiple pass welding with Austmatic
Amps per wire. Recommended for use with Austmatic SD3 in critical welding S1 & S2 wires. Good operating characteristics and slag detachment. Good
of pressure vessels, hydro-electric penstocks, offshore platforms and other impact values are achieved when used with Austmatic S1 or S2 wires.
high integrity structures subject to arduous or hostile service conditions.
Pack Weight Part No. Ask for data sheet WCD 6608 for more details Pack Weight Part no. Ask for data sheet WCD 7008 for more details
Bag 40kg OP121TTB Bag 25 kg BAB-25

OERLIKON OP181 VORARC SUBTEC BFB-M

Classification: AWS A5.17: F7A2- EM12K AS 1858.1 S2/OP181: EL12K-FGH-W503A Classification: S1/BFB-M Cladding AS 1858.1 S2/BFB-M EM12K-FBL-W403A
AS 1858.1 SD3/BFB-M ESG-FBL-W505A
Versatile general purpose flux suited to fast fillet welding and multipass butt
welding of steels up to 25mm thick. Cost effective welding with Austmatic An agglomerated fluoride-basic flux suitable for a wide variety of joining and build-up
S1 and S2 wires. Applications include single and multipass welding of applications requiring good slag detachment in multi-pass welding. Applications
structural steels and, in particular, high speed fillet welding. include use as a joining flux for solid 300 series stainless steel and cladding with
400 series stainless steel (except 414). Excellent impact values are produced when
used with Austmatic SD3 wire.
Pack Weight Part No. Ask for data sheet WCD 6605 for more details Pack Weight Part no. Ask for data sheet WCD 6623 for more details
Bag 40kg OP181B Bag 25 kg BFB-M25
14 TIG welding
rods

Carbon
Weldmatic
Steel

AUSTROD 70S-2 AUSTROD 70S-6

Classification: AS 1167.2: R2 Classification: AS 1167.2: R6
AWS A5.18: ER70S-2 AWS A5.18: ER70S-6
Copper coated, triple deoxidised filler Copper coated, double deoxidised
rod ideal for high quality TIG weld- filler rod for TIG welding of killed,
ing of killed, semi-killed and rimmed semi-killed and rimmed steels.
steels. Particularly suitable for root Particularly suitable for root pass
pass welding of pipe and pressure welding of pipe and pressure ves-
vessel steels, and is recommended sel steels. Argon shielding gas is
for welding of heavily mill scaled or recommended.
rusty plate.
Ask for data sheet WCD 6331 for more details Ask for data sheet WCD 6330 for more details
Size(mm) Pack(kg) Part No. Size(mm) Pack(kg) Part No.
1.6 5 TG70S216 1.6 5 PZ650016
2.4 5 TG70S225 2.4 5 PZ650024

Aluminium

AUSTROD 4043 AUSTROD 5356

Classification: AS 1167.2: R4043 Classification: AS 1167.2: R5356
AWS A5.10: ER4043 AWS A5.10: ER5356
Al/5Si filler rod recommended for Al/5Mg filler rod recommended for
fusion welding of aluminium alloy cast- fusion welding of various 5XXX/7XXX
ings except those containing zinc or series wrought and cast aluminium
magnesium as the main alloy addition. alloys as used in the manufacture
Suitable for welding wrought aluminium of aluminium boats, truck fuel tanks,
alloys. Applications include repair of and thin sheet, pipe and tube fab-
blow or sand holes and surface defects rications.
in castings such as carburettor inlet
manifolds, V8 valley covers, cylinder
heads and pump housings, etc.
Ask for data sheet WCD 6309 for more details Ask for data sheet WCD 6308 for more details
Size(mm) Pack(kg) Part No. Size(mm) Pack(kg) Part No.
2.4 2.5 T404324 1.6 2.5 T535616
3.2 2.5 T404332 2.4 2.5 T535624
3.2 2.5 T535632

Stainless Steel

AUSTROD 308L AUSTROD 309L AUSTROD 316L

Classification: AS 1167.2: R308L AWS A5.9: ER308L Classification: AS 1167.2: R309L Classification: AS 1167.2: R316L
AWS A5.9: ER309L AWS A5.9: ER316L
Low carbon 19Cr/10Ni type filler rod recommended for TIG and oxy-acetylene
welding of 304 and 304L stainless steels. Applications include welding of Low carbon 24Cr/13Ni type filler Low carbon 19Cr/12Ni/2.5Mo type
stainless steels of similar composition in dairies, power, chemical and fertiliser rod recommended for TIG and filler rod recommended for TIG or
plants, etc. where relatively mild corrosive attack can be expected. oxy-acetylene welding of 309 and oxy-acetylene welding of 316 and
Size(mm) Pack(kg) Part No. Ask for data sheet WCD 6305 for more details 309L stainless steels. Also suitable 316L stainless steels. Recommended
1.6 5 T30816 for joining dissimilar steels such as for general purpose welding of com-
2.4 5 T30824 stainless steel to mild or low alloy mon 300 series stainless steels such
steels and for stainless surfacing as 302, 304 and 304L and ferritic
of mild steel, carbon and low alloy stainless alloys including 410 & 430.
steels.
Ask for data sheet WCD 6306 for more details Ask for data sheet WCD 7017 for more details
Size(mm) Pack(kg) Part No. Size(mm) Pack(kg) Part No.
1.6 5 T30916 1.6 5 T31616
2.4 5 T30924 2.4 5 T31624
3.2 5 T31632
Gas welding rods 15
& fluxes

Weldmatic
Gas Welding Rods

AUSTROD MILD STEEL

Classification: AS 1167.2: RG AWS A5.2: R45
Low carbon steel filler rod suitable for fusion welding of mild and low
carbon steels and wrought irons. For butt or fillet welding applications such
as vehicle body and exhaust repairs, steel furniture, pipe, tubing, etc.
Size(mm) Pack(kg) Part No. Ask for data sheet WCD 6301 for more details
1.6 5 OMS16
2.4 5 OMS24
3.2 5 OMS32

AUSTROD MANGANESE BRONZE (BARE)

Classification: AS 1167.1/2: RCuZn-C AWS A5.8: RBCuZn-C
Bare, Cu-Zn filler rod for braze welding. For optimum results should be
used with Austflux Universal Copper-Brass & Bronzing Flux and a neutral
or slightly oxidising flame. Recommended for braze welding of steels, mal-
leable irons and cast irons.
Size(mm) Pack(kg) Part No. Ask for data sheet WCD 6310 for more details
2.4 1 OMNBZ24
3.2 1 OMNBZ32

AUSTROD TOBIN BRONZE (BARE)

Classification: AS 1167.1/2: RCuZn-A AWS A5.8: RBCuZn-A
Bare, Cu-Zn filler rod for superior fusion and braze welding of Cu-Zn alloys.
Lower strength deposit is also preferred for braze welding of copper and
its alloys. Also suitable for non-critical applications on low carbon and mild
steels, such as filling of car body panels, etc.

Size(mm) Pack(kg) Part No. Ask for data sheet WCD 6311 for more details
2.4 1 OTOBZ24
3.2 1 OTOBZ32

AUSTROD NICKEL BRONZE (BARE)

Classification: AS 1167.1/2: RCuZn-D AWS A5.8: RBCuZn-D
Bare, nickel bearing Cu-Zn filler rod suitable for brazing nickel based alloys.
Recommended for fusion welding of similar Cu-Zn alloys and braze welding
of steel, iron and cast iron. High weld strength and wear resistance make it
suitable for build-up and surfacing applications including gear teeth, valve
seats, shafts and many bearing surfaces.
Size(mm) Pack(kg) Part No. Ask for data sheet WCD 6312 for more details
2.4 1 ONIBZ24
3.2 1 ONIBZ32

Gas Welding & Brazing Flux

AUSTFLUX UNIVERSAL COPPER, BRASS AND

BRONZING FLUX
All purpose powdered flux recommended for use with Austrod Manganese
Bronze, Austrod Nickel Bronze and Austrod Tobin Bronze bare filler rods, to
aid flow and control of molten pool and to promote deposition of a sound
tinning layer on joint faces to be braze welded.

350gm Jar Part No. FLCBJ Ask for data sheet WCD 6316 for more details

AUSTFLUX UNIVERSAL SILVER BRAZING FLUX

Versatile medium temperature flux for silver brazing with a range of silver
brazing alloy filler rods, such as Austrod SBA234, SBA105 and SBA115.
Applications include brazing of carbon and stainless steels, nickel alloys,
copper, brass and precious metals.

250gm Jar Part No. FLSB2J Ask for data sheet WCD 6317 for more details
16 Gas welding rods
& fluxes

Flux
Weldmatic
Coated Gas Welding Rods

AUSTROD MANGANESE BRONZE (FLUX COATED)

Classification: AS 1167.1/2: RCuZn-C AWS A5.8: RBCuZn-C
Flux coated, Cu-Zn filler rod for braze welding. Robust flux coating gives improved
flow and control of molten pool without need for an external fluxing agent.
Recommended for braze welding of steels, malleable irons and cast irons.
Also suitable for fusion welding and braze welding of Cu-Zn alloys.
Ask for data sheet WCD 6313 for more details

Size(mm) Pack(kg) Part No. 2.4 1 OMNBZFC24

1.6 Blister Pack OMNBZFC16BP 3.2 1 OMNBZFC32
2.4 Blister Pack OMNBZFC24BP

AUSTROD TOBIN BRONZE (FLUX COATED)

Classification: AS 1167.1/2: RCuZn-A AWS A5.8: RBCuZn-A
Flux coated, Cu-Zn filler rod recommended for fusion and braze welding of
Cu-Zn alloys. Robust flux coating gives improved flow and control of molten
pool without need to apply an external fluxing agent. Lower strength deposit
of is also preferred for braze welding of copper and its alloys. Also suitable
for non-critical applications on low carbon and mild steels, such as filling
of car body panels, etc. Ask for data sheet WCD 6314 for more detail
Size(mm) Pack(kg) Part No. 2.4 1 OTOBZFC24
1.6 Blister Pack OTOBZFC16BP 3.2 1 OTOBZFC32
2.4 Blister Pack OTOBZFC24BP

AUSTROD NICKEL BRONZE (FLUX COATED)

Classification: AS 1167.1/2: RCuZn-A AWS A5.8: RBCuZn-A
A premium brazing alloy for the high strength braze welding of steels, cast
and malleable iron. Superior wear resistance makes it ideal for build up of
worn components. It is the ideal maintenance brazing alloy. Fluz coated for
cost efficient ‘self fluxing’ convenience, and instant identification with a red
flux colour. Ask for data sheet WCD 6339 for more details

Size(mm) Pack(kg) Part No.

1.6 1 ONIBZFC16BP
2.4 1 ONIBZFC24BP

Air Arc Gouging

Part No.
FL71015 GOUGING CARBONS
Copper coated carbon electrodes designed for cutting and gouging with AC
or DC current providing very high efficiency at low consumption. Applications
include removal of weld defects and residual casting material and defects,
and cutting stainless steel, bronze, copper, etc.
Part No. DC CARBONS DC CARBONS (JOINTED)
K4000A
Size(mm) Pack Part No. Size(mm) Pack Part No.
5.0 x 305 100 DCGC50 16.0 x 430 25 DCGC16JL
AIR ARC GOUGING TORCH 6.5 x 305 50 DCGC65
AC CARBONS
8.0 x 305 50 DCGC80
For gouging, cutting and piercing of metal using Carbon Arc Air process. 9.5 x 305 50 DCGC95 Size(mm) Pack Part No.
Use with any constant current power source of appropriate rating. Suitable 13.0 x 355 50 DCGC130 6.5 x 305 50 ACGC65
for 5-10mm carbons. 8.0 x 305 50 ACGC80
Retail packaged 17
welding consumables

Electrodes & MIG Wires

BLISTER PACK ELECTRODES

Part No. BLISKIT
Start up kit of 1 carton of 6 blister packs of each electrode type,
point-of-sale header card, display hooks, and leaflets with holder.
Product Part No.
1 Carton of 6 individual blister packs of Austarc 12P 12PBPCAR
(10 x 2.5mm + 5 x 3.2mm)
1 Carton of 6 individual blister packs of Austarc 13S 13SBPCAR
(10 x 2.5mm + 5 x 3.2mm)
1 Carton of 6 individual blister packs of Austarc 16TC 16TCBPCAR
(10 x 2.5mm + 5 x 3.2mm)
1 Carton of 6 individual blister packs of Unicord 312 UC312BPCAR
(10 x 2.5mm + 5 x 3.2mm)
1 Carton of 6 individual blister packs of Staincord 316 SC316BPCAR
(10 x 2.5mm + 5 x 3.2mm)
1 Carton of 6 individual blister packs of Supercast NiFe SNIFEBPCAR
(10 x 3.2mm)
1 Carton of 6 individual blister packs of Abrasocord 700 HF700BPCAR
(10 x 3.2mm)

MINIPACK ELECTRODES
Product Part No.
0.5 kg minipack of Austarc 12P 2.0mm 12P20M
1kg minipack of Austarc 12P 2.5mm 12P25M
1kg minipack of Austarc 12P 3.2mm 12P32M
0.5 kg minipack of Austarc 13S 2.0mm 13S20M
1kg minipack of Austarc 13S 2.5mm 13S25M
1kg minipack of Austarc 13S 3.2mm 13S32M
1kg minipack of Austarc 16TC 2.5mm 16TC25M
1kg minipack of Austarc 16TC 3.2mm 16TC32M
0.5 kg minipack of Unicord 312 2.5mm UC31225M
0.5 kg minipack of Unicord 312 3.2mm UC31232M
0.5 kg minipack of Staincord 316 2.0mm SC31620M
0.5 kg minipack of Staincord 316 2.5mm SC31625M
0.5 kg minipack of Staincord 316 3.2mm SC31632M
0.5 kg minipack of Supercast NiFe 3.2mm SNIFE32M
0.5 kg minipack of Abrasocord 700 3.2mm HF70032M

BLISTER PACKED MIG WIRES

Part No. MIGBLISKIT
Start up kit containing 2 spools of each type and size of wire
& point-of-sale header card.

MILD STEEL Part No.

0.9kg spool of 0.6mm Austmig ES6 wire ES606BP
0.9kg spool of 0.8mm Austmig Es6 wire ES608BP

GASLESS Part No.

0.9kg spool of 0.8mm gasless wire HO21B08BP
0.9kg spool of 0.9mm gasless wire HO21B09BP

ALUMINIUM Part No.

0.5kg spool of 0.8mm Austmig 5356 wire M535608BP
0.5kg spool of 0.9mm Austmig 5356 wire M535609BP

STAINLESS STEEL Part No.

0.8kg spool of 0.6mm Austmig 316 wire M31606BP
0.8kg spool of 0.8mm Austmig 316 wire M31608BP
18 Arc
machines

Weldmatic
AC Arc Machines

UTILITY AC12
Part No. UTAC12-0
120 amp arc welder for the handy-person looking to buy a welder, but
without the high price-tag. Light-weight, compact and with fitted welding
leads, the Utility AC12 is easily stored when not in use. Welding curent is
fully adjustable over the whole output range, suits both 2.5 and 3.2mm
electrodes. 10 amp primary plug fits standard domestic power outlets. Supply
Authority Approval No. S/221/UTAC12, to Aust. Standards.
• SUITS 2.5 & 3.2mm ELECTRODES
• INCLUDES MASK & CHIPPING HAMMER
• OVERLOAD PROTECTED
• 10 AMP PLUG

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c Range Range Weight
32 Amp, 21 Volt
240 Vac - 50/60Hz 7 Amps 38 Amps 6.0 kVA 10 Amps 70 - 120 Amps 2.5mm - 3.2mm 17 kg
25% duty cycle

UTILITY AC13
Part No. UTAC13-0
130 amp arc welder for the serious hobbiest or light trade use. The Utility
AC13 has a wide ouput current range suiting electrodes from 2.0 to 3.2mm.
Fan cooling means higher duty-cycle and quicker recovery. Suitable for use
with engine-driven generators. Supply Authority Approval No. S/221/UTAC13,
to Aust. Standards.
• FAN COOLED
• INCLUDES MASK & CHIPPING HAMMER
• QUICK CONNECT WELDING LEADS
• 10 AMP PLUG

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c Range Range Weight
84 Amp, 23 Volt 2.0mm, 2.5mm,
240 Vac - 50/60Hz 10 Amps 36 Amps 6.5 kVA 10 Amps 50 - 130 Amps 20 kg
25% duty cycle 3.2mm

UTILITY AC15
Part No. UTAC15T-0
With the capacity to run up to 4.0mm electrodes and a second output
terminal for ‘special purpose’ electrodes, the Utility AC15 is a valuable tool in
any workshop. 150 amp capacity, suitable for running general purpose mild
steel, stainless steel, low hydrogen and hardfacing electrodes. Fan cooled
and overload protected. Supply Authority Approval No. S/221/UTAC15T, to
Aust. Standards.
• TWIN OUTPUT RANGES
• RUNS UP TO 4.0mm ELECTRODES
• QUICK CONNECT WELDING LEADS
• INCLUDES MASK & CHIPPING HAMMER
Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c Range Range Weight
100 Amp, 24 Volt 2.0mm, 2.5mm,
240 Vac - 50/60Hz 11 Amps 49 Amps 9.0 kVA 15 Amps 45 - 150 Amps 26 kg
25% duty cycle 3.2mm, 4.0mm

MILLER THUNDERBOLT XL300 AC

Part No. MR903685
Portable, light industrial AC manual arc welder with infinite amperage control
over two wide ranges, Hi and Low. Suitable for welding carbon and stainless
steel, maintenance, repairs and farm application. For use with 2.0 to 4.0 mm
electrodes on low range and 2.5mm to 5.0mm electrodes on high range.
Package includes 4.6m electrode cable and 3m work lead with clamp and
3m power cable
Ask for brochure for more details
Optional accessories: Part No.
Reversable trolley with handle MR043927
32 amp 415 volt primary plug CLI56P432

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

240/415 Volt Refer to leaflet AC/2.0 80 Volt 300 Amps @ 20% 40 - 300 Amps 476mm 323mm 445mm 47 kg
Arc 19
machines

Induro Series - DC Arc & TIG Machines

INDURO VRD10
Part No. MC102-0
Manual arc & TIG welder designed for use in hazardous environments such
as mines, repair and maintenance and construction sites where VRD and 10
Amp installations are a requirement. Portable, lightweight (4.8kg) & easy to
use with Voltage Reduction Device safety designed-in. Made in Australia.

• WIA RELIABILITY
• VRD SAFETY DESIGNED-IN
• HOT START FOR BETTER MANUAL ARC ELECTRODE STARTING
• PULSED TIG WELDING
• LIFT-ARC TIG STARTING REDUCES TUNGSTEN DAMAGE
• POWER EFFICIENT “SLEEP” MODE
• RUNS 2.0 – 3.2mm ELECTRODES
• FLEXIBLE POLYMER CASE TO ENDURE THE KNOCKS OF INDUSTRIAL USE
• TESTED & CERTIFIED TO BE FULLY EMC COMPLIANT
• OVERLOAD PROTECTION

Primary Rated Primary Max. Primary Supply Rated Welding Current Electrode Size Shipping
Voltage Current Current Plug Output Range Range Weight
125 Amps @ 25.0 V
240 Vac 50Hz 10 Amps 24.5 Amps 10 Amp 5 - 125 Amps 2.0mm - 3.2mm 4.8 kg
20% duty cycle

INDURO 145
Part No. MC100-0
145 amp manual arc & TIG welder for trades and the handy person. Portable,
lightweight (4.8kg) & easy to use with Voltage Reduction Device safety
built-in. Made in Australia.

• WIA RELIABILITY
• VRD SAFETY DESIGNED-IN
• PULSED TIG WELDING
• POWER EFFICIENT “SLEEP” MODE
• 2.0 – 3.2mm ELECTRODES
• FLEXIBLE POLYMER CASE TO ENDURE THE KNOCKS OF INDUSTRIAL USE
• TESTED & CERTIFIED TO BE FULLY EMC COMPLIANT
• OVERLOAD PROTECTION
• HOT START FOR BETTER ELECTRODE STARTING

Primary Rated Primary Max. Primary Supply Rated Welding Current Electrode Size Shipping
Voltage Current Current Plug Output Range Range Weight
145 Amps @ 25.8 V
240 Vac 50Hz 16.5 Amps 28 Amps 15 Amp 5 - 145 Amps 2.0mm - 3.2mm 4.8 kg
35% duty cycle

INDURO 165
Part No. MC101-0
165 amp TIG & manual arc welder with features and flexibility to suit the
welding professional. Portable, lightweight (4.8kg) & easy to use with Voltage
Reduction Device safety built-in. Made in Australia.

• WIA RELIABILITY
• VRD SAFETY DESIGNED-IN
• VARIABLE PULSED TIG WELDING MODE
• POWER EFFICIENT “SLEEP” MODE
• 2.0 – 4.0mm ELECTRODES
• FLEXIBLE POLYMER CASE TO ENDURE THE KNOCKS OF INDUSTRIAL USE
• TESTED & CERTIFIED TO BE FULLY EMC COMPLIANT
• OVERLOAD PROTECTION
• HOT START FOR BETTER ELECTRODE STARTING

Primary Rated Primary Max. Primary Supply Rated Welding Current Electrode Size Shipping
Voltage Current Current Plug Output Range Range Weight
165 Amps @ 26.6 V
240 Vac 50Hz 20.5 Amps 32.5 Amps 20 Amp 5 - 165 Amps 2.0mm - 4.0mm 4.8 kg
40% duty cycle
20 TIG
machines

AC/DC Arc & TIG Machines

SYNCROWAVE 250DX
Part No. MR 903759
Electronically controlled high performance AC/DC constant current power
source for high precision TIG and Manual Arc welding with the flexibility
to handle a wide variety of metals. Featuring square-wave AC output
with AC balance control, last procedure recall, digital meters, and built-in
preflow timer (0 – 4 sec). Efficient & adaptable, the Syncrowave 250DX is a
great choice for fabrication shops as well as vocational training facilities.
A spectrum of available options allows you to start simple and add features
as you need them.
Ask for data sheet AD/4.2 for more details
Base Options: Part No.
30 Amp primary lead FLEX303
32 Amp primary plug CLI56P432
Cool runner 3X 115v MR043994011
Pulser module MR194694
Running gear – No. 32 MR194997
Sequencer module MR043897

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

380/415 Volt Refer to leaflet AD/4.2 80 Volt 225 Amps @ 40% 5 - 310 Amps 864mm 572mm 635mm 185 kg

SYNCROWAVE 350LX
Part No. MR903515 (Standard Model)
Part No. MR903515-01-1 (Full Feature Model)
Electronically controlled AC/DC constant current power source for premium
quality TIG and Manual Arc welding. Featuring square-wave AC output
and adjustable polarity balance, internal HF arc starter or lift arc, post gas
timer and individual digital Amp & Volt meters. Pulser, pre and post flow
standard. The full feature comes complete with the TIG sequence option
which includes crater fill control.
Ask for data sheet AD/4.3 for more details

Base options: Part No. Optional accessories: Part No.

40 Amp primary lead (per metre) FLEX403 Running gear - No. 32 MR194997
50 Amp primary plug CLI56P450 Argon regulator & flow gauge WGAC24
Cool runner 3X 115v MR043994011

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

380/415 Volt Refer to leaflet AD/4.3 80 Volt 350 Amps @ 40% 3 - 400 Amps 962mm 581mm 641mm 250 kg

DYNASTY 300DX
Part No. MR903834012
400 Volts, three phase
Advanced inverter type AC/DC welding power source. For AC/DC TIG and
pulsed TIG and Manual Arc welding. HF and lift arc starting for TIG, and
adjustable hot start for TIG and Manual Arc. Unique fan-on-demand and
dual digital meters. Suitable for a wide range of industrial applications, from
precision sheet metal to pipe and pressure vessel fabrication.
Ask for data sheet AD/4.2 for more details

Primary Input Open Circuit Rated Welding Current Dimensions Shipping

Voltage Power Voltage Output Range Height Width Depth Weight

415 Volt Refer to leaflet AC/5.0 95 Volt DC 250 Amps @ 40% 5 - 300 Amps 432mm 318mm 610mm 45 kg
MIG 21
machines

Single Phase MIG Machines

UTILITY CV13
Part No. UTCV13-0
Here is an ideal portable MIG machine for the home handy-person or
hobbyist. With good arc stability at welding currents down to 40 amps,
the Utility CV13 can be used to weld thin sheetmetal such as car body
panels. At maximum setting, fillet weld up to 3mm steel using solid or self
shielding flux-cored wire.
10 Amp primary plug means the CV13 can be powered from any standard
240 V outlet. Package includes fitted gun, work lead and mobile kit.
Supply Authority Approval No. S/221/UTCV13

• GAS / GASLESS
• SUITS 1 & 5 KG SPOOLS
• 6 VOLTAGE SETTINGS
• MOBILE MOUNTED

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c (5min Cycle) Range Range Weight
100 Amp, 19 Volt 0.6 - 0.8mm Solid
240 Vac - 50/60Hz 10 Amps 15 Amps 5.5 kVA 10 Amps 40 - 105 Amps 28 kg
25% duty cycle 0.8 - 0.9mm Cored

WELDMATIC 150s
Part No. CP104-0
A rugged and powerful single phase MIG welder for home, trades or light
industrial applications. The Weldmatic 150s has all the output volts needed
to weld at genuine 150 amps and get a quality result, with solid and self
shielding wires. Fillet weld up to 6mm steel in a single pass, welds aluminium
too! Package includes Bernard gun, leads and gas regulator.

• GAS / GASLESS
• SUITS 1 & 5 KG SPOOLS
• 8 VOLTAGE SETTINGS
• EURO-FIT GUN
• MADE IN AUSTRALIA

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c (5min Cycle) Range Range Weight
135A, 20.8V, 25% duty 0.6 - 0.9mm Solid
240 Vac - 50/60Hz 12 Amps 28 Amps 6.7 kVA 15 Amps 35 - 150 Amps 38 kg
67A, 18V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 175s
Part No. CP110-0
Genuine 175 amps of pure welding grunt. Fillet weld up to 8mm steel in
a single pass! The Weldmatic 175s is mobile mounted, and accepts gas
cylinders up to ‘E’ size, or can be used with gasless wires. This compact
single phase MIG out-guns some of the big-boys, but is easily transported
in a car boot. Ideal for home workshops, light manufacturing and hire fleets.
Package includes Bernard gun, leads and gas regulator.

• GAS / GASLESS
• SUITS 1 & 5 KG SPOOLS
• 9 VOLTAGE SETTINGS
• MOBILE MOUNTED
• MADE IN AUSTRALIA

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c (5min Cycle) Range Range Weight
175A, 22.8V, 16% duty 0.6 - 0.9mm Solid
240 Vac - 50/60Hz 12 Amps 30 Amps 7.2 kVA 15 Amps 35 - 175 Amps 45 kg
67A, 18V, 100% duty 0.8 - 1.2mm Cored
22 MIG
machines

Single Phase MIG Machines

WELDMATIC 215s COMPACT WELDER

Part No. CP109-0
Genuine 215 amp MIG welder with super smooth and excellent welding
characteristics. Fillet weld up to 10mm steel in a single pass. Remarkable
low spatter performance from a 240v 15amp single phase machine. The
Weldmatic 215s is ‘circuit breaker friendly’, with advanced control circuitry
which limits the high in-rush current at arc initiation. The Weldmatic 215s is
also ‘short circuit proof‘, powering down if the gun shorts to the work piece.
The machine is supplied with an internal wirefeeder, genuine Bernard gun
cable, leads and gas regulator.
• SUPER SMOOTH WELDING
• CIRCUIT BREAKER FRIENDLY
• GAS SHIELDED & GASLESS WIRES
• 9 VOLTAGE SETTINGS
• SUITS 5kg & 15kg SPOOLS
• MADE IN AUSTRALIA

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c (10min Cycle) Range Range Weight
215A, 24.8V, 15% duty 0.6 - 1.2mm Solid
240 Vac - 50/60Hz 16 Amps 42 Amps 10.1 kVA 15 Amps 45 - 215 Amps 75 kg
90A, 18.5V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 215s SEPARATE WIREFEEDER

Part No. CP109-1
Genuine 215 amp MIG welder with super smooth and excellent welding
characteristics. Fillet weld up to 10mm steel in a single pass. Remarkable
low spatter performance from a 240v 15amp single phase machine. The
Weldmatic 215s is ‘circuit breaker friendly’, with advanced control circuitry
which limits the high in-rush current at arc initiation. The Weldmatic 215s
is also ‘short circuit proof‘, powering down if the gun shorts to the work
piece. With all of the features of the internal wirefeeder model, plus the
convenience of a portable wirefeeder on 8m interconnecting leads which
allow access to a large work area without moving the power source. The
machine is supplied with a fully enclosed, separate wirefeeder, intercon-
necting leads, genuine Bernard gun cable, and gas regulator.
• SUPER SMOOTH WELDING • FULLY ENCLOSED SEPARATE
• CIRCUIT BREAKER FRIENDLY WIREFEEDER
• GAS SHIELDED & GASLESS WIRES • 8M INTERCONNECTING LEADS
• 9 VOLTAGE SETTINGS • MADE IN AUSTRALIA
• SUITS 5kg & 15kg SPOOLS
Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40C (10min Cycle) Range Range Weight
215A, 24.8V, 15% duty 0.6 - 1.2mm Solid
240 Vac - 50/60Hz 16 Amps 42 Amps 10.1 kVA 15 Amps 45 - 215 Amps 85 kg
90A, 18.5V, 100% duty 0.8 - 1.2mm Cored

WELDMATIC 255s
Part No. CP107-0 (240 V model); CP107-1 (480 V model)
Fillet weld up to 12mm steel in a single pass with this single-phase MIG heavy-
weight. Designed to provide years of reliable service in applications from
medium manufacturing to farm maintenance - including hard surfacing.
For operator convenience, all wire speed controls plus the fine arc voltage
control are provided at the remote wirefeeder. Adjust welding parameters
at the job, without returning to the machine. Fully enclosed wirefeeder
protects welding wire from dust and moisture. Package includes Bernard
gun, leads and gas regulator.
• CONTINUOUS FINE VOLTAGE CONTROL
• 480 V ‘SWER LINE’ VERSION AVAILABLE
• ENCLOSED WIREFEEDER
• 8 METRE INTER CONNECTING LEADS
• MADE IN AUSTRALIA

Primary Rated Primary Max. Primary Supply Rated Output Welding Current Electrode Size Shipping
Kva
Voltage Current Current Plug @ 40c (10min Cycle) Range Range Weight
255A, 27V, 25% duty 0.6 - 1.2mm Solid
240 Vac - 50/60Hz 25 Amps 49 Amps 12 kVA 15 Amps (See note) 30 - 255 Amps 104 kg
100A, 19V, 100% duty 0.8 - 1.2mm Cored
MIG 23
machines

Three Phase MIG Machines

WELDMATIC 335
INTERNAL WIREFEEDER
Part No. CP44-3
For those who prefer the balanced power consumption of a 3 phase weld-
ing machine, the Weldmatic 335 comfortably runs all popular sizes of solid
and flux-cored consumables. This compact unit is perfect for use in smaller
workshops, welding booths and schools where a separate wirefeeder and
cables only take up valuable space. 30 voltage steps provide fine arc
control over the whole operating range, from short-arc to full spray transfer.
Package includes Bernard gun, leads and gas regulator.
• 3 PHASE POWER
• INTERNAL WIREFEEDER
• 30 VOLTAGE STEPS
• REVERSABLE POLARITY
• MADE IN AUSTRALIA

Base options: Part No.

20 Amp primary plug CLI56P420

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415 Vac 335A, 34V, 32% duty 0.6 - 1.2mm Solid
14 Amps 22 Amps 15 kVA 35 - 335 Amps 112 kg
50/60Hz 260A, 30V, 55% duty 0.9 - 1.6mm Cored

WELDMATIC 335
EXTERNAL WIREFEEDER
Part No. CP44-1
For a larger workshop, this model of the Weldmatic 335 provides plenty of
welding power plus the mobility of a fully enclosed remote wirefeeder on 10m
leads. The Weldmatic 2RD wirefeeder features ‘Normal’ & ‘Creep’ start modes,
Inch / Purge and inbuilt Pre / Post gas controls. The welding polarity can be
externally reversed, as required for some flux cored wires. Package includes
Bernard gun, leads and gas regulator. Refer to page 34 for push-pull options.
• REMOTE 2RD SMART FEEDER
• 30 VOLTAGE STEPS
• 10 METRE INTER CONNECTING LEADS
• SPOT/CYCLE CONTROLS
• MADE IN AUSTRALIA
Optional accessories: Part No.
Push-pull kit for W41 2RD AM287-0
Push-pull gun HT24-1
Base options: Part No. Straight neck assembly HT24-11
20 Amp primary plug CLI56P420 Curve neck assembly HT24-12

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415 Vac 335A, 34V, 35% duty 0.6 - 1.2mm Solid
14 Amps 22 Amps 15 kVA 35 - 335 Amps 135 kg
50/60Hz 260A, 30V, 60% duty 0.9 - 1.6mm Cored

WELDMATIC 395
Part No. CP43-1
A real industrial workhorse, runs up to 1.6mm flux cored wires, includes meters
and fully enclosed 4 roll drive wirefeeder. The Weldmatic 4RD wirefeeder features
‘Normal’ & ‘Creep’ start modes, Inch / Purge and inbuilt Pre / Post gas controls. Like
all Weldmatic MIG machines, the 395 is rated and named according to Australian
Standards, so you get what you expect – quality welding results. Package includes
Bernard gun, leads and gas regulator. Refer to page 34 for push-pull options.
• 4RD SMART FEEDER
• 18 M/MIN MAX. WIRESPEED
• 10 METRE INTER CONNECTING LEADS
• COMPATIBLE WITH W19 WIREFEEDER
• 30 VOLTAGE STEPS
• MADE IN AUSTRALIA Optional accessories: Part No.
Push-pull kit for W41 4RD AM287-0
Push-pull gun HT24-1
Base options: Part No. Straight neck assembly HT24-11
20 Amp primary plug CLI56P420 Curve neck assembly HT24-12

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415 Vac 395A, 38V, 30% duty 0.6 - 1.2mm Solid
18 Amps 34 Amps 22 kVA 40 - 395 Amps 135 kg
50/60Hz 220A, 27V, 100% duty 0.9 - 1.6mm Cored
24 MIG
machines

Three Phase MIG Machines

WELDMATIC FABRICATOR
Part No. CP33-02
The Weldmatic Fabricator is well known in industry as a highly reliable MIG
welder with excellent welding characteristics. The superiority of the Fabricator
is recognised in industries from vehicle manufacture, ship building and stainless
steel construction, and through the full scope of steel fabrication.
Team with either a Weldmatic W19 or 4RD wirefeeder. Refer to page 34
for wirefeed & push-pull options.
• HIGH DUTY CYCLE RATING • SUITS C02 & ARGON BASED GASES
• 110V GAS HEATER OUTLET • MADE IN AUSTRALIA
• 30 VOLTAGE STEPS
Base options: Part No. Optional accessories: Part No.
Wirefeeder with 0.9-1.2mm rollers W17-02 Mobile kit AM246-1
Interconnecting lead kit AM195-0/10 Swivel mount (wirefeeder) AM144
(Lengths from 3m to 35m available) Push+pull wirefeeder W19-1
350 Amp Bernard guncable-3m BEQA3510A-B Push-pull gun HT24-0
20 Amp primary plug CLI56P420 Straight neck assembly HT24-11
Argon regulator & flow gauge WGAC24 Curve neck assembly HT24-12

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415 Vac 320A, 33V, 60% duty 0.6 - 1.2mm Solid
17 Amps 34 Amps 16 kVA 40 - 380 Amps 135 kg
50/60Hz 270A, 30V, 100% duty 0.9 - 1.6mm Cored

WELDMATIC FABRICATOR 4RD PACKAGE

Part No. CP33-7
The Weldmatic Fabricator is now also available as a complete mobile
mounted welding package. Fabricator power source, Weldmatic 4RD feeder,
mobile mounting kit, gun and gas regulator conveniently supplied under the
one part number. Refer to page 34 for wirefeed & push-pull options.
• FULLY ENCLOSED 4RD SMART FEEDER
• 10 METRE INTERCONNECTING LEADS
• 110V GAS HEATER OUTLET
• 30 VOLTAGE STEPS
• MADE IN AUSTRALIA

Optional accessories: Part No.

Push-pull kit for W41 AM287-0
Push-pull gun HT24-1
Base options: Part No. Straight neck assembly HT24-11
20 Amp primary plug CLI56P420 Curve neck assembly HT24-12

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415 Vac 320A, 33V, 60% duty 0.6 - 1.2mm Solid
17 Amps 34 Amps 16 kVA 40 - 380 Amps 196 kg
50/60Hz 270A, 30V, 100% duty 0.9 - 1.6mm Cored

SYNCHRO-PULSE CDT 450

Part No. CP38-3
Pulsed MIG welder with multi-process capability, produces high quality,
spatter free welds. Typical applications include fabrication of carbon and
stainless steels, aluminium, copper, nickel and magnesium. Also suited to
build-up applications utilising chemical resistant alloys. Bright LCD display
and simple key-pad operation provide unsurpassed operator interface. New
feature allows on-screen editing of selected pulse parameters. Refer to
page 34 for wirefeeder and push-pull options.
• LOW DISTORTION WELDS • MULTIPROCESS
• MINIMUM SPATTER LEVELS • 4T TRIGGER MODE
• SELF FAULT DIAGNOSIS • MADE IN AUSTRALIA
Base options: Part No. Optional accessories: Part No.
32 Amp primary plug CLI56P432 Wirefeeder (Push-pull) W37-2
Wirefeeder with 0.9-1.2mm rollers W37-0 Remote control cable (Push-pull) AM223-9/3
400 Amp Bernard guncable - 3m BEQA410B-B Push-pull gun HT24-1
Interconnecting lead kit - 3m AM223-0/3 Straight neck assembly* HT24-11
Argon regulator & flow gauge WGAC24 Curved neck assembly* HT24-12
Mobile kit AM237-0 *Used with Bernard MIG gun consumables
Remote control pendant CP34-36

Primary Rated Primary Max. Primary Rated Output @ 40c Welding Current Electrode Size Shipping
Kva
Voltage Current Current (5min Cycle) Range Range Weight
380/415/440 Vac 450A, 41V, 60% duty 0.6 - 2.4mm Solid
25 Amps 36 Amps 18 kVA 45 - 450 Amps 166 kg
50/60Hz 350A, 35V, 100% duty 0.9 - 2.4mm Cored
MIG & multi-process 25
machines

Miller Deltaweld Series - MIG

DELTAWELD SERIES
Electronic control offers an easy to use, remote controllable, and superior
welding arc for semi-automatic and automatic MIG and Flux cored welding
applications. Deltaweld machines are engineered with power and endurance
for tough manufacturing work, while also offering the precision and control
needed for jobs requiring finesse.

• Internal digital voltage control allows operator to

preset the welding voltage before striking an arc
• Line voltage compensation
• Digital ammeter and voltmeter
• Remote control capability
• Thermal overload protection
• Fan-On-Demand™ cooling system only operates when needed

Primary Input Rated Welding Current Dimensions Shipping

Voltage Power Output Range Height Width Depth Weight
380/400/440 Volts 450 Amps, 38 Volts,
Deltaweld 602 415 Vac 50 - 600 Amps 692mm 565mm 914mm 201 kg
50/60 Hz 100% duty
380/400/440 Volts 650 Amps, 44 Volts,
Deltaweld 852 415 Vac 50 - 850 Amps 692mm 565mm 914mm 241 kg
50/60 Hz 100% duty

Miller Dimension Series - Multiprocess

DIMENSION SERIES
Miller’s Dimension series of 3 phase constant-current/constant-voltage DC
power sources provide outstanding versatility, plus the endurance to handle
tough industrial applications.
These systems are engineered to provide exceptional performance across
the whole spectrum of arc welding processes. An excellent choice for
manual, semi-automatic and fully automated operations. Versatility is the
to the Dimension series.
• Internal digital voltage control allows operator to preset
weld voltage in the CV mode before striking an arc
• Hot Start™ makes it easy to start otherwise
“difficult-to-start” electrodes
• Line voltage compensation
• Multiprocess capability for versatility
• Remote control capability
Primary Input Rated Welding Current Dimensions Shipping
Voltage Power Output Range Height Width Depth Weight
380/400/440 Volts 30 Amps, 32 Volts,
Dimension 372 415 Vac 15 - 375 Amps 692mm 565mm 686mm 186 kg
50/60 Hz 100% duty
380/400/440 Volts 450 Amps, 38 Volts,
Dimension 562 415 Vac 20 - 565 Amps 692mm 565mm 914mm 192 kg
50/60 Hz 100% duty
380/400/440 Volts 650 Amps, 44 Volts,
Dimension 812 415 Vac 50 - 815 Amps 692mm 565mm 914mm 284 kg
50/60 Hz 100% duty

XMT Inverter Series

XMT 304 (CC/CV)

Part No. MR903472 380/415V, three phase XMT304 CC/CV with aux power
Part No. MR903522 380/415V, three phase XMT304 CC/CV without aux power
Inverter type high efficiency DC multi-process welding power source for
Manual Arc, TIG, Flux Cored Arc, MIG and pulsed MIG welding with optional
Optima 304. Pre-settable weldintg parameters. LCD digital meter. Line voltage
compensation. Complete with primary cable.

Primary Input Open Circuit Rated Welding Dimensions Shipping

Voltage Power Voltage Output Current Range Height Width Depth Weight
Three phase 300 Amps @ 32 Volts
400 Vac 90 Volts 5 - 400 Amps 432mm 318mm 610mm 39 kg
20 Amps 60% duty cycle
26 Engine driven
machines

Miller Engine Driven

BOBCAT 250NT
Part No. MR903810026
275 Amp petrol engine driven multi-process welder and power generator
with electric start and running hour metre. Delivers AC or DC weld output
with greater deposition rates and faster travel speeds. It is a rugged and
reliable workhorse that sets the standard for petrol engine driven stick and
FCAW welding.
The highest auxiliary power in its class – 10,000 watts – allowing simultane-
ous welding and auxiliary power for running tools and lights.
• Automatic idle function reduces noise and conserves fuel
• 275 Amps @ 60% duty max. output for Flux cored & MIG welding
• Fastex™ tool-free oil drain system for quick & easy servicing
• Highest auxiliary power output while welding in its class. At 125 Amps
weld current, you still have 5,200 watts of auxiliary power
• Automatic shutdown when oil pressure is too low
• Robust case design
• Optional canvas cover (part no. MR043674)
Ask for literature No. ED/4.4

Rated Welding Current Auxilliary Dimensions Shipping

Engine
Output Range Power Height Width Depth Weight
Kohler 20 HP AC/DC stick 250A, 25V, @ 100% duty 10,000 Watts
40 - 275 Amps 838mm 476mm 1156mm 250 kg
FCAW / MIG 275A, 25V, @ 60% duty 240 Volts AC

BOBCAT 225D
Part No. MR903462
Portable air-cooled 225 Amp diesel engine driven AC/DC multi-process
welder and power generator with electric start and running hour metre. CC
mode for Manual Arc and TIG welding, CV mode for MIG and Flux Cored
welding and plasma cutting with the Spectrum 2050.
• Automatic idle function reduces noise and conserves fuel
• Large (45L) fuel tank allows approx 10 hours run time
• Automatic shutdown when oil pressure is too low
• Excellent AC TIG welding capability for aluminium (requires optional
accessories)
• 8,000 watts auxiliary power with 3 x 15 Amp 240 volt outlets. Still
provides 4,300 watts available while welding at 140 Amps
• Optional canvas cover (part no. MR043674)
Ask for literature No. ED/4.31

Rated Welding Current Auxilliary Dimensions Shipping

Engine
Output Range Power Height Width Depth Weight
AC Stick 225A, 25V, @ 100% duty AC 50 - 225 Amps 8,000 Watts
Duetz / Ruggerini 16 HP
DC Stick 210A, 25V, @ 100% duty DC 50 - 210 Amps 240 Volts AC 787mm 476mm 1164mm 279 kg
FCAW / MIG 200A, 20V, @ 100% duty 17 - 28 Volts 1 phase while not welding

SUPER S-32P ULTRA-LITE WIRE FEEDER

Part No. MR184200031 (Fully Optioned Model)
Durable, lightweight and portable, the S32P wirefeeder is designed for field
and construction work for voltage sensing welding applications with most CV
and CC DC type power sources. Ideal for use with engine driven machines,
requiring simple connection to normal work and electrode terminals of the
machine, with no additional connecting cables required.
This wirefeeder handles a wide variety of wire sizes and types with the
necessary high end speed for small diameters, and the low end speed and
power for the more demanding larger diameter, down-hand and all-position,
gas and self shielding flux cored wires.
Ask for brochure M/7.1 for full details.
Engine driven 27
machines

Miller Engine Driven

BIG BLUE AIR PAK

Part No. MR907062011
Designed and built to be the world’s most reliable high output system, welder/
generator/air compressor. A go anywhere solution to field jobs requiring
welding, gouging or cutting, compressed air and AC power generation. 20
to 750 Amps welding output. Built-in ultra-reliable Ingersoll-Rand industrial
rotary screw compressor produces 100 PSI at 60 CFM, 100% duty cycle.
Performing the duties of 3 separate machines, the Big Blue Air Pak can
reduce transportation costs, and saves space on service and repair rigs.
MSHA approved for use in underground coal mines.
• Independent compressor controls
• Robust enclosed case design
• Low maintenance
• Quiet (78db at maximum, 70db idle)
• Hot start for easy electrode starting
• Optional AC/DC battery charge/jump start
Ask for brochure ED/10.5 for full details & accessories.

Welding Rated Welding Current Auxilliary Air Dimensions Shipping

Engine
Mode Output Range Power Compressor Height Width Depth Weight
Duetz, BF-4M, 2011 CC/DC 600A, 44V, @ 40% duty 20 - 750 Amps 4,000 W 1 ph 240v
100 PSI 60 CFM
64 HP diesel CV/DC 500A, 40V @ 100% duty 14 - 40 Volts continuous, 1092mm 724mm 1715mm 899 kg
@ 100% duty
(*Only available on deluxe model) CC/AC* 400A, 36V @ 100% duty 20 - 575 Amps optional 12 kW 1 ph 240v

BIG BLUE 602D SERIES

A range of powerful 600 amp welding generators .The CC/CV multiprocess
models enable high quality MIG, STICK, TIG, and Carbon Arc Gouging proc-
esses. Automatic engine shutdown protection is fitted standard. Enclosed
base and case protect internal components and reduce noise levels. The
three phase rotating field generator produces smooth DC weld output.
Ask for literature EDX/10.11

Welding Rated Welding Current Auxilliary Dimensions Shipping

Engine
Mode Output Range Power Height Width Depth Weight
600 Amps, 30 Volts, CC 20 - 600 Amps DC 4 kVA 240 Volts AC
Duetz or Perkins CC / CV 1029mm 724mm 1637mm 787 kg
@ 40% duty CV 14 - 40 Volts DC while welding
28 Plasma cutting
machines

Miller
Weldmatic
spectrum Series

SPECTRUM 375 CUTMATE

Part No. MR903871 115 & 230 Volt, 50/60Hz, single phase
Versatile portable plasma cutting system with pilot arc controller, and
ergonomic torch. Compatible with Miller engine driven welders with 6,000
watts, 240 V receptacle. Industrial applications include maintenance, light
construction, prototyping, body shops, fabrication & ductwork.
Complete with:
ICE-27C torch with 6m cable, 4.6m work cable & clamp, 3m primary lead,
consumables kit & built-in gas/air filter & regulator.
Ask for brochure PC/9.1 for full details.

Dimensions
Primary Voltage Rated Output Quality Cut Capacity Shipping Weight
Height Width Depth
Mild Steel Stain. Steel Aluminium
115 & 240 Volts, single phase 27 Amps @ 90 VDC 35% duty 305mm 216mm 400mm 22 kg
13mm 13mm 8mm

SPECTRUM 2050
Part No. MR903777012
An industrial portable plasma cutting & gouging system with Auto-Line input
technology which allows use on any input voltage in the range 208-575
volts 50/60 Hz. Complete with ICE-55C torch.
• Wind tunnel cooling technology
• Fan-on-demand energy conservation
• Consumables storage compartment
• No high frequency starts
• Pilot arc switch for expanded metal cutting
• Drag shield for drag cutting
• Built-in gas/air filter/regulator
Ask for literature PC/7.0 for full details

Dimensions
Primary Voltage Rated Output Quality Cut Capacity Shipping Weight
Height Width Depth
Mild Steel Stain. Steel Aluminium
208 - 575 Volts auto-line 55 Amps @ 110 VDC 60% duty 432mm 318mm 610mm 41 kg
25mm 25mm 19mm

SPECTRUM 3080 WITH HAND TORCH

Part No. MR903777012
The heavy duty industrial Spectrum 3080 Air Plasma Cutting and Gouging
machine, handles the toughest cutting jobs and offers superior gouging
capabilities. 400/415 volt 50/60Hz 20 Amp three phase input power.
• Extremely long gouging arc for hard to reach, heavy duty applications
• Consumables storage compartment
• Post flow cooling circuit
• Pilot Arc means no high frequency starts or interference
• Built-in gas/air/nitrogen filter/regulator
• Optional automation package with interface box available
Complete with:
ICE-80C hand held torch and 7.6m cable, 6.1m work cable with clamp, 3m
power cord without plug. Ask for brochure PC/8.0 for full details.

Dimensions
Primary Voltage Rated Output Quality Cut Capacity Shipping Weight
Height Width Depth
Mild Steel Stain. Steel Aluminium
415 Volt, Three phase only 80 Amps @ 140 VDC 60% duty 432mm 318mm 610mm 49 kg
32mm 32mm 25mm

CUTTING GUIDES
Part No. TJCP1002
Plasma cutting guide kit for Spectrum 375 and 2050
Part No. TJCP2004
Plasma cutting guide kit for Spectrum 3080
Complete guide kit for cutting circles, straight lines and shapes. Kit includes
roller guide, circle guide, magnetic pivot, suction pivot and radius bar.
 Gas welding & 29
cutting equipment

Starflame

GAS WELDING AND CUTTING KIT GAS CUTTING GUIDE KIT

Part No. GK200-0 Part No. TJGP3001
Industry compatible fittings and built-in safety features. The practical choice Complete guide kit for cutting circles, straight lines, bevelling and shapes.
for industrial, trade, rural and domestic applications. Complete with all parts Kit includes roller guide, circle guide, magnetic pivot, radius bar, bevel and
required for brazing, fusion welding, silver soldering and oxy-cutting. Housed stabiliser attachments.
in sturdy plastic carry case. Manufactured to AS4267-1995.

Complete with: • Flashback arrestors (regulator mounted)

• Oxygen and Acetylene regulators • Welding goggles
• 5m hose set • Tip cleaners
• Handpiece • Flint lighter
• Mixer • Combination spanner
• Cutting attachment • Cylinder key
• Swaged welding tips sizes 8, 10, 12, 15, 20 • Operating manual
• Cutting tips size 8, 12 & 15 • Robust carry case

OXY FUEL REGULATORS

Quality gas regulators combining
safety and rugged design. Features
include safety relief valve, easy to
read gauges and availability of
replacement parts. Manufactured to
AS 4267-1995.
Part No.
Oxygen 2 gauge Starflame GK200-0/2
Acetylene 2 gauge Starflame GK200-0/1
Propane 2 gauge Harris HA801PR

Mixer Handle
WELDING & BRAZING TIPS
A range of welding and brazing tips
for use with Starflame handle and
mixer. Industry compatible fittings.
For a hotter flame, use larger tip size.
Size Part No.
8 Welding SWTO8
10 Welding SWT10
12 Welding SWT12
Cutting attachment
15 Welding SWT15
20 Welding SWT20
26 Welding SWT26
32 Welding SWT32 GAS CUTTING Part No.
Handle GK200-0/4
ANCILLARY EQUIPMENT Mixer GK200-0/6
HEATING TIP Manufactured from high quality Cutting attachment GK200-0/3
Heating tip for use with Starflame handle materials for safe and reliable
and mixer. Industry compatible fittings. operation. Industry compatible fit-
Size Part No. tings. Used with Acetylene Type 41
12 Heating tip HT8X12 and LPG Type 44 nozzles.
30 Gas welding &
cutting equipment

Starflame
Weldmatic

OXYGEN AND
ACETYLENE
HOSE CONNECTIONS
For 5mm Hose

FLASH BACK CUTTING NOZZLES COMBINATION

ARRESTORS SPANNER
Part No.
Flashback arrestors incorporating a Precision machined from quality Part No. GK200-8 Connector RH nut and tail GK200-10RH
one-way gas flow valve and sintered materials for gas tight seal. Industry Handy 4 way spanner for regulator Connector LH nut and tail GK200-10LH
flame trap to increase the safety of compatible fittings. cylinder valve nuts, hose and torch
oxy-acetylene processes. connections.

Part No. Acetylene Type 41

Flashback arrestor - torch - Acetylene GK200-2AT Size Plate Thickness, mm Part No.
Flashback arrestor - torch - Oxygen GK200-2XT 6 1-6 CN41A6 Part No.
Flashback arrestor - regulator- Acetylene GK200-2AR 8 6 - 10 CN41A8 Coupling hose to hose GK200-11
Flashback arrestor - regulator - Oxygen GK200-2XR 12 12 - 20 CN41A12
Note: In Western Australia, Occupational Safety 15 25 - 75 CN41A15
& Health Regulations require flashback arrestors 20 100 - 125 CN41A20
to be fitted at both the regulator & torch. 24 150 - 200 CN41A24
32 225 - 300 CN41A32

LPG Type 44 CYLINDER KEY Part No.

Coupling RH GK200-12RH
Size Plate Thickness, mm Part No. Part No. GK200-9 Coupling LH GK200-12LH
6 3-6 CN44LPG6 Suitable for industrial gas cylinders.
8 6 - 12 CN44LPG8
12 12 - 20 CN44LPG12
15 25 - 75 CN44LPG15
20 100 - 125 CN44LPG20

HI-LO FLASH BACK

ARRESTORS
In addition to a one-way gas flow
valve and sintered flame trap, Hi-Lo TIP CLEANERS
flashback arrestors incorporate a Part No. GK200-3
safety thermal cut off which stops gas Set of flat and wire type files in a
flow if the arrestor becomes over- durable metal case. For cleaning all
GOUGING NOZZLES welding and cutting tips.
heated. Manufactured to BS EN730.
High quality bent and straight goug-
ing nozzles for joint preparation and
TORCH MOUNTED Part No. removal of defective welds.
Flashback arrestor - torch - Acetylene FA070032
Flashback arrestor - torch - Oxygen FA070031
Acetylene Type 41
Size Part No.
REGULATOR MOUNTED Part No. 32GS Straight GN41A32GS
Flashback arrestor - regulator - Acetylene FA070054 32GB Bent GN41A32GB
Flashback arrestor - regulator - Oxygen FA070053 48GB Bent GN41A48GB

FLINT LIGHTER SINGLE FLINTS

(SINGLE) (PKT OF 10)
Part No. GK200-4 Part No. GK200-5
Cup style single flint lighter for easy Replacement flints for GK200-4 type
flame ignition. flint lighter.

CUTTING TORCH
Part No. GK200-32
Multi-purpose cutting torch for all
heavy duty cutting applications.
Length 560mm. Used with Acetylene
type 41 and LPG type 44.
TRIPLE FLINT LIGHTER TRIPLE FLINTS
(PKT OF 5)
Part No. GK200-6 Part No. GK200-7
Robust triple flint lighter with long last- Replacement flints for GK200-6 type
ing file and rotatable replaceable flints. flint lighter.
Gas welding & 31
cutting equipment

Starflame

SINGLE GAS HOSE TWIN GAS HOSE TWIN HOSE SETS

Durable 5mm re-inforced rubber gas hose Blue/Red twin 5mm reinforced rubber oxy/ Durable 5mm re-inforced rubber gas hose
manufactured to Australian Standard. Available acetylene hose manufactured to Australian manufactured to Australian Standard. Available
in lengths of up to 100m. Standard. Available in lengths of up to 100m. in lengths of up to 100m.
Part No. Part No. Part No.
Black hose 5mm 62513 Red/Blue 5mm twin hose 62516 Hose set - 5m GK200-1/5
Red hose 5mm 62512 Goodyear twin hose HOSE01 Hose set - 10m GK200-1/10
Blue hose 5mm HOSE02 Hose set - 15m GK200-1/15
Hose set - 30m GK200-1/30

OXY WELDING GOGGLES REPLACEMENT LENSES

Replacement lenses for gas welding applications

Part No. Part No. 50mm DIAMETER TO SUIT FLIP-UP STYLE GOGGLES
Wide view goggles for gas welding and cutting GK200-13 Goggle Flip Up GK200-14 Part No.
Filter Lens Shade 3 GA3303
Filter Lens Shade 4 GA3304
Filter Lens Shade 5 GA3305
Filter Lens Shade 6 GA3306
Clear Cover Lens GA3215
Note all lenses come as a pair

SHADE SELCTION
The following table is provided to help you
select the correct shade welding and cutting
filter system.

Operation Plate Thickness (mm) Shade No.

Oxyfuel Welding <5 4-5
5-15 5-6
>15 6-8

Oxyfuel Cutting <25 3-4

25-150 4-5
Neutral flame for welding carbon and stainless steels
>150 5-6
32 TIG torches, parts
& accessories

Bernard
Weldmatic
TIG Welding Torches

150 AMP TIG TORCH ACCESSORY KITS

Suitable for electrodes 0.5-4 mm.
SUIT 150A TORCHES
Rated current 150 Amps DC 100%
Part No.
Duty, electrode negative. Nozzle, Accessory Kit BEAK-2
collet body and collet not included. 1 off short backcap
3 off collet bodies (1.0, 1.6 & 2.4 mm)
Torch options Part No.
3 off collets (1.0, 1.6 & 2.4 mm)
4m 1 pc. cable BE-17-4M-R
3 off alumina nozzles (numbers 4, 5 & 6)
4m 1 pc. cable and gas valve BE-17V-4M-R
3 off 2% thoriated tungsten electrodes
4m 2 pc. cable and gas valve BE-17V-4M-2
(1.0, 1.6 & 2.4 mm)
8m 1 pc. cable BE-17-8M-R
8m 1 pc. cable and gas valve BE-17V-8M-R

200 AMP TIG SUIT 200 & 350A TORCHES

Part No.
Suitable for electrodes 0.5-4 mm. Accessory Kit BEAK-3
Rated current 200 Amps DC 100% 1 off short backcap
Duty, electrode negative. Nozzle, col- 3 off collet bodies (1.6, 2.4 & 3.2 mm)
3 off collets (1.6, 2.4 & 3.2 mm)
let body and collet not included.
3 off alumina nozzles (numbers 5, 6 & 8)
Torch options Part No. 3 off 2% thoriated tungsten electrodes
4m 1 pc. cable BE-26-4M-R (1.6, 2.4 & 3.2 mm)
4m 2 pc. cable BE-26-4M-2
4m 1 pc. cable and gas valve BE-26V-4M-R
4m 2 pc. cable and gas valve BE-26V-4M-2
8m 1 pc. cable BE-26-8M-R
8m 1 pc. cable and gas valve BE-26V-8M-R

350 AMP TIG CABLE COVER

Protects TIG torch power cables and
Suitable for electrodes 0.5-4 mm. gas hoses from dirt and damage.
Rated current 350 Amps DC 100% Part No.
Duty, electrode negative. Nozzle, TIG cable cover 3m BEWC-3-10
collet body and collet not included. TIG cable cover 6.7m BEWC-3-22
Heavy duty water-cooled TIG torch
Torch options Part No.
4m power cable BE-18-4M
4m power cable and gas valve BE-18V-4M
8m power cable BE-18-8M

Tungsten Electrodes

2% Ceriated, grey end tip 2% Thoriated, red end tip 0.8% Zirconiated, white end tip Witstar WS2, Rare Earths, turquoise tip
For use with either AC or DC cur- Suited for DC current, electrode For AC current welding of non fer- For use with either AC or DC cur-
rent for many applications. Easy arc negative, for welding mild & stain- rous materials including aluminium rent. Contains no radioactive materi-
starting and good arc stability. less steel. and magnesium alloys. als. Better welding properties than
thoriated electrodes.
Size (mm) Part No. Size (mm) Part No. Size (mm) Part No. Size (mm) Part No.
1.0 TUNGCE10 1.0 TUNGTH10 1.0 TUNGZI10 1.0 TUNGWS10
1.6 TUNGCE16 1.6 TUNGTH16 1.6 TUNGZI16 1.6 TUNGWS16
2.4 TUNGCE24 2.4 TUNGTH24 2.4 TUNGZI24 2.4 TUNGWS24
3.2 TUNGCE32 3.2 TUNGTH32 3.2 TUNGZI32 3.2 TUNGWS32
4.0 TUNGTH40 4.0 TUNGZI40 4.0 TUNGWS40
TIG torches, parts 33
& accessories

Bernard TIG Welding Torches

TIG TORCH PARTS Suit BERNARD 125 Amp TIG TORCH PARTS Suit BERNARD 150, 200 & 350 Amp

BACK CAPS Part No. GAS NOZZLES, ALUMINA Part No. BACK CAPS Part No. GAS NOZZLES, ALUMINA Part No.
Short 200S BE41V33 #4 2A4 BE13N08 Short 300S BE57Y04 #4 3A4 BE10N50
Medium 200M BE41V35 #5 2A5 BE13N09 Long 300L BE57Y02 #5 3A5 BE10N49
Long 200L BE41V24 #6 2A6 BE13N10 #6 3A6 BE10N48
#7 2A7 BE13N11 #7 3A7 BE10N47
#8 2A8 BE13N12 #8 3A8 BE10N46
#10 3A10 BE10N45

GAS NOZZLES, ALUMINA, STUBBY Part No.

#4 2A4 BE13N08
#5 2A5 BE13N09
#6 2A6 BE13N10
#7 2A7 BE13N11
COLLET BODIES Part No. #8 2A8 BE13N12
1.0mm 3CB40 BE10N30
COLLETS Part No. 1.6mm 3CB116 BE10N31
1.0mm 2C40 BE13N21 GAS LENS NOZZLES Part No. 2.4mm 3CB332 BE10N32
1.6mm 2C116 BE13N22 #6 3AG6 BE54N16 3.2mm 3CB418 BE10N28
2.4mm 2C332 BE13N23 #8 3AG8 BE54N14 4.0mm 3CB532 BE406488

LARGE DIAMETER GAS LENS NOZZLE

#8 BE57N74

COLLETS Part No.

1.0mm 3C40 BE10N22
GAS LENS Part No. 1.6mm 3C116 BE10N23
COLLET BODIES Part No. Collet Body 2.4mm 3GL332 BE45V26 2.4mm 3C332 BE10N24
1.6mm 2CB116 BE13N27 Collet Body 3.2mm 3GL418 BE45V27 3.2mm 3C418 BE10N25 LARGE DIAMETER GAS LENS Part No.
2.4mm 2CB332 BE13N28 Insulator BE54N01 4.0mm 3C532 BE54N20 Collet Body 2.4mm BE45V64

TIG TORCH COMPONENT HANDLE

Part No.
IDENTIFICATION Ribbed - suit 125A & 150A BEH100R

Back
Caps TORCH BODIES
Torch body to suit two piece and
three piece TIG torch.
Part No.
Gas Lens Large Gas 200 Amp body BE200TB
Insulator Lens Insulator 200 Amp body with valve BE200VTB

Cup
COIL ELEMENTS
Gas Gasket
Part No.
Lens Flexible coil element 200 Amps BE200CE

Collet
Large
Gas Lens
HANDLES
(Diameter) Handle to suit two piece and three
Nozzle piece TIG torch.
Collet Part No.
Body Handle suit 150 Amp BE105Z55R
Handle suit 200 Amp BE10N15R

POWER CABLES
Gas Part No.
Lens 1 piece power cable, BE57Y01R
Nozzle Gas 3.8m - to suit 125A &150A
Large Gas 1 piece power cable, BE57Y03R
Nozzle
Lens Nozzle 7.6m - to suit 125A &150A
34 MIG wirefeeders

Weldmatic Wirefeeders

WI9 WIRE FEEDER W37 WIRE FEEDER WELDMATIC 2RD

Part No. W19-0 Part No. W37-0 SMART FEEDER
Heavy duty 2 roll drive wirefeeder for use with the Heavy duty 2 roll drive wirefeeder for use with Part No W41-0
WELDMATIC FABRICATOR power source. Simple SYNCHRO-PULSE CDT450 power source. Simple 2 roll drive wirefeeder for use with Weldmatic
to use, but with all of the features for industrial to use, but with all of the features for industrial power sources. Selectable starting modes, with
manufacturing and fabrication. This wirefeeder is manufacturing and fabrication. This wirefeeder is in-built pre- and post-gas controls. Ultra-fast wire
ideal for high duty cycle applications requiring ideal for high duty cycle pulse welding applica- braking feature.
reliable trouble free operation. tions requiring rapid response and reliable trouble Specifications:
free operation. Wire size up to 1.6mm
• Large 42mm diameter, quick change drive rolls Supplied with 0.9/1.2mm V grooved drive rolls Wire speed range 1-18 m/min
• Gear driven drive rolls for smooth, positive 30 Volt AC supply.
for solid wires.
and accurate wire feed
• Creep start, pre & post gas, and adjustable
Large 42mm diameter, quick change drive rolls,
burn-back controls gear driven top & bottom for smooth, positive
• Trigger latch mode to reduce operator fatigue and accurate wire feed.
Part No. W37-1
Version of W37 with the current & arc length con-
trols fitted on the front panel of the wirefeeder.
Supplied with 0.9/1.2mm V grooved feed rolls
(for solid wire)

W37 PUSH+PULL FEEDERS

Part No. W37-2
Push+Pull version for use with SYNCHRO-PULSE
CDT450 power source and Hulftegger pull gun
cable. Current & arc length controls on the gun.
Supplied with 1.2mm U groove drive rolls for WELDMATIC 4RD
aluminium wire SMART FEEDER
Part No. W37-3 Part No W41-1
Push+Pull version for use with SYNCHRO-PULSE 4 roll drive wirefeeder for use with Weldmatic
W19 & W37 drive system CDT450 power source and Miller pull gun. power sources. Selectable starting modes, with
Requires pendant control. in-built pre- and post-gas controls. Ultra-fast wire
Supplied with 1.2mm U grooved feed rolls (for braking feature.
DRIVE ROLL KITS FOR aluminium) Specifications:
W19 & W37 WIREFEEDERS Wire size up to 1.6mm
Wire speed range 1-18 m/min
Wire size “V” groove “U” groove “V” knurled “U” Cogged 30 Volt AC supply.
for solid wire for soft wire or for hard-shelled for extremely soft wire
cored wires cored wires or soft-shelled cored wires
(ie. hard facing types)
0.6 mm MR087131 – – –

0.8 mm MR079594 – – –

0.9 mm MR079595 MR044749 MRO79606 –

0.9/1.2 mm MR190300 – – –

1.0 mm MR161189 – – –

1.2 mm MR079596 MR079599 MR079607 MR083318

1.6 mm MR079598 MR079601 MR079609 MR079614

2.0 mm – MR079602 MR079610 MR079615

*Each drive roll kit includes top and bottom drive rollers and wire guide. 4RD drive system
MIG wirefeeders 35

Weldmatic Accessory Lead Kits

TO SUIT WELDMATIC 215S (CP109-1) TO SUIT WELDMATIC 395 (CP43-1)

Size Part No. Size Part No.
8m lead kit AM297-0/8 10m AM282-0/10
(Special lengths available upon request) 25m AM282-0/25

TO SUIT WELDMATIC 255S (CP107) TO SUIT WELDMATIC FABRICATOR (CP33)

Size Part No. Size Part No.
15m lead kit AM283-0/15 3m AM195-0/3
25m lead kit AM283-0/25 10m AM195-0/10
(Special lengths available upon request) 15m AM195-0/15
(Special lengths available upon request)
TO SUIT WELDMATIC 335 (CP44-1)
Size Part No. TO SUIT SYNCHRO-PULSE CDT 450 (CP38)
10m* AM286-0/10 Size Part No.
25m AM286-0/25 3m AM223-0/3
(Special lengths available upon request) *Supplied standard with CP44-1 10m AM223-0/10
25m AM223-0/25
(Special lengths available upon request)

Weldmatic Drive Rolls & Inlet Guides

TO SUIT W32, CP102, CP103, CP104, CP105, TO SUIT 2 RD & 4 RD WIREFEEDER TO SUIT W17 & W35 WIREFEEDER
CP106 & CP42 DRIVE ROLLERS DRIVE ROLLERS
DRIVE ROLLERS Size Part No. Size Part No.
Size Part No. 0.6/0.8 mm ‘V’ groove W51-0/5 0.8mm ‘V’ groove W2-21
0.6/0.8mm W26-0/8 0.8/1.0 mm ‘V’ groove W51-0/4 0.9-1.2mm ‘V’ groove W2-22
0.8/1.0mm W26-1/8 0.9/1.2 mm ‘V’ groove W51-0/2 1.6mm plain ‘V’ groove W2-23
0.9/1.2mm W26-5/8 1.2/1.6 mm Knurled W51-0/1 Flat upper roller W2-20
1.0/1.2mm W26-2/8 1.6/2.0 mm Knurled W51-0/7 0.9-1.2mm ‘U’ groove, Chromed W2-48
1.2/1.6mm W26-4/8 0.9/1.2 mm Aluminium W51-0/3 1.2-1.6mm ‘U’ groove, Chromed W2-50
1.0/1.2mm Aluminium W26-3/8 Flat upper roller, Chromed W2-49
1.0/1.2mm Knurled W26-7/8 1.2mm Knurled W2-51
1.2/1.6mm Knurled W26-6/8 1.6-2.0mm Knurled W2-24
2.4mm Knurled W2-25
INLET GUIDES
Size Part No. INLET GUIDES
2.0mm I.D. W26-0/13 Size Part No.
2.4mm I.D. W27-2/13 0.8-1.2mm Brass W2-44/12-1
3.0mm I.D. W27-1/13 1.6-2.0mm Brass W2-44/12-2
2.0mm I.D. Nylon W27-1/13N 2.4-3.2mm Brass W2-44/12-3
TO SUIT W19 & W37 WIREFEEDERS DRIVE ROLL KITS 0.8-1.0mm Nylon W2-44/12-1N
1.6-2.0mm Nylon W2-44/12-2N
Size Part No.
2.4-3.2mm Nylon W2-44/12-3N
0.6 mm ‘V’ groove MR087131
0.8 mm ‘V’ groove MR079594
0.9 mm ‘V’ groove MR079595
0.9/1.2 mm ‘V’ groove MR190300
1.0 mm ‘V’ groove MR161189
1.6 mm ‘V’ groove MR079596
2.0 mm ‘V’ groove MR079598
0.9 mm ‘U’ groove MR044749
1.2 mm ‘U’ groove MR079599
1.6 mm ‘U’ groove MR079601
TO SUIT W34 FOUR ROLL DRIVE 2.0 mm ‘U’ groove MR079602
DRIVE ROLLERS 0.9 mm knurled ‘V’ groove MR079606
Size Part No. 1.2 mm knurled ‘V’ groove MR079607
0.8/1.0mm W36-0/30 1.6 mm knurled ‘V’ groove MR079609 TO SUIT 2 RD WIREFEEDER
1.0/1.2mm W36-0/31 2.0 mm knurled ‘V’ groove MR079610 DRIVE ROLLERS
1.2/1.6mm W36-0/32 1.2 mm cogged ‘U’ groove MR083318 Size Part No.
1.6/2.0mm Knurled W36-0/34 1.6 mm cogged ‘U’ groove MR079614 1.0/1.2 mm Aluminium, high speed W51-40/3
2.0/2.4mm W36-0/37 2.0 mm cogged ‘U’ groove MR079615
1.0/1.2mm Aluminium W36-0/35 *Each drive roll kit includes top & bottom drive rollers & wire guide
1.2/1.6mm Aluminium W36-0/36
NYLON INLET GUIDES (W19 & W37 FEEDERS)
INLET GUIDE Size Part No.
Size Part No. 1.2 mm nylon wire guide for aluminium MR151203
0.8-1.6mm Brass W26-0/13 1.6 mm nylon wire guide for aluminium MR151205
36 MIG guns, parts
& consumables

Bernard
Weldmatic
MIG welding Guns

BERNARD 200 AMP BERNARD 300 AMP BERNARD 350 AMP BERNARD 400 AMP
GUNCABLE GUNCABLE GUNCABLE GUNCABLE
Light weight genuine BERNARD 200 Light weight genuine BERNARD Heavy duty light weight genuine Rugged heavy duty genuine
Amp gun for light fabrication applica- 300 Amp gun for light to medium BERNARD 350 Amp gun for medium BERNARD 400 Amp gun for heavy
tions. Suited for WELDMATIC 205 & fabrication applications. Suited for to heavy fabrication applications. industrial fabrication applications.
210 machines. WELDMATIC 250S, 325 and 335, Suited for WELDMATIC FABRICATOR, Suited for WELDMATIC, WELDMATIC
Duty cycle: 150 Amp @ 100% Miller machines. 395, MILLER, SYNCHRO-PULSE FABRICATOR, MILLER, SYNCHRO-
with mixed gas. Duty cycle: 200 Amp @ 100% machines. PULSE machines.
Bernard quick disconnect - 3m with mixed gas. Duty cycle: 250 Amp @ 100% Duty cycle: 300 Amp @ 100%
Part No. BEQA210A-B Bernard quick disconnect - 3m with mixed gas. with mixed gas.
Euro Fitting - 3m Part No. BEQA310A-B Bernard quick disconnect - 3m Bernard quick disconnect - 3m
Part No. BEQA210A-E Euro Fitting - 3m Part No. BEQA3510A-B Part No. BEQA410B-B
Bernard quick disconnect - 4.6m Part No. BEQA310A-E Euro Fitting - 3m Euro Fitting - 3m
Part No. BEQA215A-B Miller End - 3m Part No. BEQA3510A-E Part No. BEQA410B-E
Euro Fitting - 4.6m Part No. BEQA310A-M Miller End - 3m Miller End - 3m
Part No. BEQA215A-E Bernard quick disconnect - 4.6m Part No. BEQA3510A-M Part No. BEQA410A-BM
Part No. BEQA315A-B Bernard quick disconnect - 4.6m Bernard quick disconnect - 4.6m
Euro Fitting - 4.6m Part No. BEQA3515A-B Part No. BEQA415B-B
Part No. BEQA315A-E Euro Fitting - 4.6m Euro Fitting - 4.6m
Miller End - 4.6m Part No. BEQA3515A-E Part No. BEQA415B-E
Part No. BEQA315A-M Miller End - 4.6m Miller End - 4.6m
Part No. BEQA3515A-M Part No. BEQA415A-M

BERNARD 500 AMP BERNARD 600 AMP

GUNCABLE GUNCABLE
Rugged heavy duty genuine Rugged heavy duty genuine
BERNARD 500 Amp gun for heavy BERNARD 600 Amp gun for heavy
industrial production applications. industrial production applications.
Suited for WELDMATIC SUPERMIG, Suited for WELDMATIC SUPERMIG,
MILLER machines. MILLER machines.
Duty cycle: 400 Amp @ 100% Duty cycle: 500 Amp @ 100%
with mixed gas. with mixed gas.
Bernard quick disconnect - 3m Bernard quick disconnect - 3m
Part No. BE2-4510 Part No. BE4610
Miller End - 3m Bernard quick disconnect - 4.6m
Part No. BE2-4510BM Part No. BE4615
Bernard quick disconnect - 4.6m
Part No. BE2-4515
Miller End - 4.6m
Part No. BE2-4515BM

ASK FOR BROCHURE ON BERNARD

TORCHES FOR ROBOTIC &
AUTOMATIC APPLICATIONS
MIG guns, parts 37
& consumables

Bernard MIG Gun Consumables

PIPELINE TIPS (Packets of 10) CAPS AND HEAD ASSEMBLIES

TO SUIT BE4335 HEAD Type Part No.
CONTACT TIPS (Packets of 10)
Size (mm) Part No. Cap 300A BE4323
Genuine Bernard contact tips, liners, nozzles, head 0.9 BE4281 Cap 400A BE4423
assemblies for long lasting performance. 1.2 BE4282 Head 200/300A Short Tip BE4335
1.3 BE4283 Head 350/400/500A Short Tip BE4435
Pipeline Nozzle & Insulator BE4295 Head 200/300A Long Tip BE4235
Head 200/300 long tip, liner guide BE4235-116
Head 350/400/500 A Long Tip BE4635
Head 350/400/500 long tip, liner guide BE4635-116

TIPS (Packets of 10)

TO SUIT 160 AMP GUN*
Size (mm) Part No.
0.6 BE8621
0.8 BE8622 LONG PIPELINE TIPS (Packets of 10)
0.9 BE8623 TO SUIT BE4335 HEAD
1.0 BE8624 Size (mm) Part No. BERNARD BODY TUBES
1.2 BE8626 0.9 BE4381A Quick-change armour plated and fully insulated
1.2 BE4382A
Pipeline Nozzle & Insulator BE4395A
genuine BERNARD body tubes to suit Bernard 200,
Head BE4335 300, 350 and 400 Amp guns. Interchangeable with
all “Q” guns regardless of amperage.
Size Part No
50mm 30° BEQT2-30
50mm 45° BEQT2-45
50mm 60° BEQT2-60
75mm 30° BEQT3-30
SHORT TIPS (Packets of 10) 75mm 45° BEQT3-45
TO SUIT 200, 300, 350 & 400 AMP GUNS 75mm 60° BEQT3-60
Size (mm) Part No. 125mm 45° BEQT5-45
0.6 BE7497 125mm straight BEQT5-180
0.8 BE7488 175mm straight BEQT7-180
0.9 BE7489
1.0 BE7496
1.2 BE7490 NOZZLES
1.3 BE7498
1.6 BE7491
TO SUIT 160 AMP GUN*
2.0 BE7492 Type Part No.
2.4 BE7493 Nozzle Copper & Insulator BE8675
2.8 BE7494 Nozzle Copper & Insulator BE8714
3.2 BE7495
TO SUIT 200 & 300 AMP GUNS
Type Part No.
Nozzle Brass & Insulator BE4391 TWECO TO BERNARD
Nozzle Brass Tapered & Insulator BE4392 ADAPTORS
Nozzle Copper & Insulator BE4393
Part No.
Nozzle Copper Tapered & Insulator BE4394
300A Bernard head to suit Tweco torch BE4335T
400A Bernard head to suit Tweco torch BE4435T
TO SUIT 400 AMP GUN
Type Part No.
LONG TIPS (Packets of 10) Nozzle Brass & Insulator BE4491
Nozzle Brass Tapered & Insulator BE4492
TO SUIT 200, 300, 350 & 400 AMP GUNS
Size (mm) Part No. TO SUIT 400 & 500 AMP GUNS
0.6 BE1597
Type Part No.
0.8 BE1588
Nozzle Copper & Insulator 400/500A BE4591
0.9 BE1589
Nozzle Copper Tapered & Insulator BE4592 *160 AMP BERNARD GUN AS PREVIOUSLY SUPPLIED W
1.0 BE1596
Nozzle Copper water cooled BE1101 ITH WELDMATIC 120G & 160S
1.2 BE1590
1.3 BE1598
1.6 BE1591
2.0 BE1592
2.4 BE1593
2.8 BE1594
3.2 BE1595
38 MIG guns, parts
& consumables

Weldmatic
Bernard MIG Gun Parts

WIREFEEDER ADAPTORS REPLACEMENT PARTS

TO SUIT ALL BERNARD WELDING GUNS TO SUIT ALL BERNARD WELDING GUNS

LINERS Bernard EZ fitting

Part No.
BE1199
Handle kits
Suit 200/300/350A guns
Part No.
BE1780006
STEEL LINERS TO SUIT 160 AMP GUN* Suit 400/500A guns BE4408
Size (mm) Part No.
0.6-0.8 BE86010
0.9-1.2 BE86110
0.9-1.2 Nylon BE86110X
0.9-1.2 Front End loading BE1920082
1.2-1.6 Front End loading BE1920087

TO SUIT 200, 300 & 350 AMP GUNS

Size (mm) Part No.
0.9-1.2 3.0m Steel BE43110
0.8 4.6m Steel BE43015
0.9-1.2 4.6m Steel BE43115
0.9-1.2 4.6m Nylon BE43115X
0.9-1.2 4.6m Composite BE1920218 Part No. Trigger Part No.
0.9-1.2 4.6m Tweco BE43115T Euro fitting BE1199E Suit 200/300/350A guns BE5662
0.9-1.2 4.6m Tweco Nylon BE43115XT Suit 400/500A guns BE4422

TO SUIT 400 & 500 AMP GUNS

Size (mm) Part No.
0.9-1.2 4.6m Steel BE44115
1.2-1.6 4.6m Steel BE44215
1.2-1.6 4.6m Nylon BE44215N
2.0 4.6m Steel BE44315
2.4 4.6m Steel BE45415
2.8 4.6m Steel BE45615

Part No. Strain relief Part No.

Miller fitting BE1199M Suit all models BE1880074

ALUMINIUM LINER GUIDES

TO SUIT W19 AND W37
Part No. Part No. Cone nut kits Part No.
0.9 -1.2mm BE2760002 Tweco fitting to suit T4 BE1199T4 Suit 200A BE1982
1.2 - 1.6mm BE2760003 Suit 300/350A BE1983
Suit 400A BE1984
Ancillary 39
equipment

Gas Regulators & Heaters Hulftegger Pull Guns & Accessories

MIG / TIG GAS

REGULATORS
Gas pressure regulators for MIG and TIG applications. Features include built-in
safety relief valve, easy to read gauges, accurate flow settings and availability
of replacement parts.

Regulator / flow gauge, Argon Regulator / flow gauge, CO2

Part No. WGAC24 Part No. HA801C0 HULFTEGGER ACCESSORIES
PULL GUNS Part no.
Push-pull kit for W41 wirefeeder AM287-0
Pistol grip type air cooled pull gun
to HT24-1 pull gun
incorporating high torque wire drive. Straight neck assembly* HT24-11
Conveniently mounted remote voltage Curved neck assembly* HT24-12
and wire feed controls. Neck assem- Neck liner HT300-806
bly can be rotated 3600 providing Steel torch liner - 8m HT300-161
Nylon torch liner - 8m HT300-166/1
all positional capability. Eight metre
* Used with Bernard MIG gun consumables
one piece cable assembly. Ideal for
applications requiring access in con-
fined spaces such as fabrication and
Regulator / bobbin flow meter, 30L/min Argon regulator nut and tail repair of ship bulk heads, aluminium
Part No. GW251195 Part No. WGAC23 fuel tankers, etc. Current rating 200
Amps, 60% Duty Select from straight
GAS HEATERS CO 2 and curved neck assemblies.
Use with CO2 regulators to avoid For W19-1 wirefeeder
problems resulting from regulator Part No. HT24-0
freezing. For W41 and
W37-2 wirefeeders
Part No. HT24-1

Regulator / flow gauge, Argon

Part No. GW251190

Gas preheater 110 Volt

Part No. FROK3

Water Coolers High-Frequency systems

COOLMATE 4 HIGH-FREQUENCY
Part No. MR042288,115 Volt AC ARC STARTER
15L durable water cooler. For Part No. MR042388 HF-251D-1,
MIG and TIG applications with 115 Volt AC
Part No. MR042387 HF-251-2,
all MILLER equipment.
230 Volt AC

Portable 250 Amp, 60% duty cycle

units add high-frequency to the
welding circuit to help start the arc
when using TIG process.
40 Welding
accessories

Weldmatic
Weldgear

ELECTRODE HOLDERS WORK CLAMPS CABLE CONNECTORS - JB TYPE

High quality robust electrode holders. Light and Heavy duty work clamps. Medium and heavy duty in-line cable connectors
with rubber insulation. Tapered pin twistlock for
reliable electrical connection when extending
200 Amp
work and welding cables. Supplied as plug and
200 Amp socket pair.
brass contacts

300 Amp

300 Amp

300 Amp
300 Amp 500 Amp
brass contacts
Type Part No.
300 Amp WGEC1
500 Amp WGEC2

500 Amp
CABLE CONNECTORS - DINSE TYPE
Dinse style connectors for quick and reliable
500 Amp connection to welding power sources or extend-
ing weld cables. Neoprene rubber insulation and
500 Amp
tapered twist lock action.

TONG TYPE TONG TYPE

Type Part No. Type Part No.
200 Amp WGEH1 200 Amp brass contacts WGWC1
300 Amp WGEH2 300 Amp WGWC5
500 Amp WGEH3 300 Amp brass contacts WGWC2
500 Amp brass contacts WCWC3 Type Part No.
500 Amp aluminium contacts WGWC4 Miniature plug (25mm2 cable or less) WGEC3
Plug (for 35mm2 cable or more) WGEC4

400 Amp

600 Amp

Type Part No.

Miniature socket (25mm2 cable or less) WGEC5
Socket (for 35mm2 cable or more) WGEC6

WELDING CABLE LUGS

TWIST LOCK ‘G’ TYPE
Tinned copper lugs for welding cables.
Type Part No. Type Part No.
400 Amp Twist Lock WGEH4 360 Amp Cast ‘G’ type AA2
600 Amp Twist Lock WGEH5 500 Amp ‘G’ type AA3

Amps Part No.

100 CL100
200 CL200
300 CL300
400 CL400
500 CL500
Welding 41
accessories

Weldgear

COPPER WELDING CABLE LEATHER GLOVES

Highly flexible copper welding cable. Synthetic A selection of gloves for welding and materials
rubber insulation is self-extinguishing and resists handling.
oil, solvents and chemicals.
Size (mm2) Part No.
10 (322/0.2) CABW10
16 (510/0.2) CABW16
25 (792/0.2) CABW25
35 (1121/0.2) CABW35
50
70
(703/0.3)
(988/0.3)
CABW50
CABW70
CHIPPING HAMMERS
95 (1332/0.3) CABW95 Durable robust chipping hammers with drop forged
Available in cut lengths and 100m reels steel head and rubber or spring type handle. Blue welding glove, 406mm (16”) long premium
Type Part No. quality selected leather, sewn with heat resistant
Spring Handle WGAC1
kevlar thread, fully lined, welted seams, reinforced
FLEXIBLE PRIMARY CABLE Rubber Handle WGAC2
palm, thumb and knuckle guard.
Highly flexible multi-core copper primary cable. SPATTER RELEASE AGENTS Part No.
Synthetic rubber insulation resists oil, solvents, Gloves GLV001
chemicals and ultra-violet exposure. Gloves (package Weldgear) WGAC8

Amps Part No.

30 3 core (84/0.30) 6.0mm2 FLEX303
30 4 core (84/0.30) 6.0mm2 FLEX304
40 4 core (77/0.40) 10.0mm2 FLEX404
50 4 core (128/0.4) 16.0mm2 FLEX504
Available in cut lengths and 100m reels

SINGLE PHASE PRIMARY PLUGS ANTISPATTER

Heavy duty straight plugs in see-through high An effective weld spatter release spray for use
Part No.
impact plastic body moulding. on carbon steel assemblies where weld spatter Black & gold welding glove, GLV002
removal is essential. Makes clean up easier, saves 350mm (14”) long, medium quality
valuable production time, safe to use, non flam- leather, fully lined, welted seams.
mable and environmentally friendly.
Part No.
Refillable spray bottle 500ml ANTISPAT500ML
Pail 5L ANTISPATTER5L
Pail 10L ANTISPATTER10L
Pail 25L ANTISPATTER25L
Aerosol spray can 500ml ANTISPATTERCAN

Part No.
TIG welding glove, GLV003
280mm (11”) long, premium quality,
Amps Part No.
soft grain leather for sensitive touch.
15 3 pin 1 phase CLP43915HD

3 PHASE PRIMARY SUPPLY PLUGS MIG DIP

Industrial rating IP66 type straight plugs. Simple and effective protection against spatter
See-through high impact plastic body moulding. build up on MIG tips and nozzles. Non toxic and
non flammable. Safety data available on request.
Part No.
MIG dip jar 500ml MIGDIP500
MIG dip jar 1 Litre MIGDIP

SELECTION GUIDE FOR WELDING CABLES

Recommended cable size (mm2) for total cable length (electrode + work cable) and welding Amps
Total cable length (m) 10 15 20 30 40 50 60 80 100 120

Welding Amps 100 10 10 25 25 25 35 50 50 50 70

@ 60% Duty 150 25 25 25 25 35 50 50 70 70 95
200 25 25 35 35 50 50 70 95 95 2x70
250 35 35 35 50 70 95 95 95 2x70 2x95
300 50 50 50 70 70 70 95 2x70 2x70 2x95
Amps Part No. 350 50 50 50 70 95 95 2x70 2x70 2x95
10 4 pin 3 phase CLI56P410 400 70 70 70 70 95 95 2x70 2x95
20 4 pin 3 phase CLI56P420 500 95 95 95 95 2x70 2x70 2x70 2x95
32 4 pin 3 phase CLI56P432 600 95 95 95 95 2x70 2x95 2x95
42 Welding
accessories

Active Eye Protection Welding Helmets

Light and comfortable welding

helmets with Active Eye Protection.
The solar powered lenses
automatically darken from shade
3 to welding shade when arc is
struck. Twin sensors ensure
reliable operation.

AEP11 Helmet AEP11X Helmet AEP913 Helmet

Part No. AEP11-0 Part No. AEP11X-0 Part No. AEP913-0
Basic lens auto-darkens to shade 11 Auto-darkening shade 11 lens. Auto-darkening shade can be
when arc is struck. Can be upgraded Additional area of fixed shade 11 selected in the range shade 9 to 13.
to shade 12.5 by using a shade-on provides extended viewing area when Suitable for a wide range of welding
lens. Lens area 52mm x 108mm. welding. Lens area 90mm x 110mm. processes & application. Lens area
52mm x 108mm.

Lenses & Parts for Welding Helmets

WELDING HELMET
Part No. WGAC10
Durable, blue moulded helmet with
fixed shade and lift up lens.

AEP524 Lens Part No. AEP524-0 Cover lenses Part No. Shade-on lenses Part No.
Shade 11 auto-darkening lens, fits Suit AEP11, 52mm x 108mm AEP11-0/4 Suit AEP11, 52mm x 108mm AEP11-0/5
Suit AEP11X and AEP913, AEP11X-0/4 Suit AEP11X and AEP913, AEP11X-0/5
most standard helmets and can be
90mm x 110mm 90mm x 110mm
used to updrade the WGAC10 hel-
met. Lens area 52mm x 108mm.

HELMET HEADGEAR

FILTER LENSES 52 x 108mm GOLD FINISHED LENSES 52 x COVER LENSES 52 x 108mm

Part No. 108mm Part No.
Filter Lens Shade 8 GA3508 For a natural colour view of the arc Clear cover lens GA3415
Filter Lens Shade 9 GA3509 Clear cover lens (Qty 2)* WGAC7
Part No. Part No.
Filter Lens Shade 10 GA3510 Magnifying clear lens x 1.5* WGAC14
Suit WGACIO GA3426 Filter Lens Gold Shade 10* WGAC12
Filter Lens Shade 11 GA3511 Magnifying clear lens x 2.0* WGAC15
Filter Lens Gold Shade 11* WGAC13
Filter Lens Shade 12 GA3512
Filter Lens Shade 13 GA3513
Filter Lens Shade 14 GA3514
Filter lens Shade 10 WGAC5 ARC WELDING FILTER SELECTION CHART
Filter lens Shade 11 WGAC6 The following table is provided to help you select the correct shade welding filter lens.
Amps TIG MMAW MIG Pulsed MIG
0-100 10 9 10 12-13
100-150 11 10 10 12-13
150-200 12 10-11 11-12 12-13
200-300 13 11 12-13 12-13
300-400 14 12 13 14
Part No. 400-500 - 13 14 14
Suit AEP helmets AEP11-0/2 500+ - - 14 14
Comfort bands (PK 5) AEP11-0/3 Recommended shade filter lens
Notes 43
44 Product index

ABRASOCORD electrodes . . . . . . . . . . . . . . 4 FLASHBACK ARRESTORS . . . . . . . . . . . . . 30 ROLLER CUTTING GUIDES - gas cutting . . 29

ACCESSORY KITS - MIG - Weldmatic . . . . 35 FLINT LIGHTERS & replacement flints . . . . 30 ROLLER CUTTING GUIDES - plasma . . . . . 28
AEP helmets & lenses . . . . . . . . . . . . . . . 42 FLUX CORED WIRES - gas shielded joining 11 S-32P WIREFEEDER - Miller . . . . . . . . . . . 26
AIR PAK - Miller . . . . . . . . . . . . . . . . . . . . 27 FLUX CORED WIRES - gasless joining . . . 11 SAFETY - Weldgear welding safety . . . . . . 42
ALUMINIUM MIG wires . . . . . . . . . . . . . . . . 9 FLUX CORED WIRES - hard surfacing . . . . 12 SHIELDS - welding . . . . . . . . . . . . . . . . . . 42
ALUMINIUM TIG rods . . . . . . . . . . . . . . . . 14 FLUXES - submerged arc . . . . . . . . . . . . . 13 SILICON BRONZE MIG WIRE . . . . . . . . . . . . 9
ANTISPATTER . . . . . . . . . . . . . . . . . . . . . . 41 FLUXOFIL - flux cored wires . . . . . . . . . . . 10 SINGLE FLINTS . . . . . . . . . . . . . . . . . . . . . 30
ARC MACHINES . . . . . . . . . . . . . . . . . . . . 18 GAS CUTTING GUIDE KIT . . . . . . . . . . . . . 29 SPATTER RELEASE AGENTS . . . . . . . . . . . 41
AUSTARC electrodes - cutting & gouging . . 5 GAS HEATERS . . . . . . . . . . . . . . . . . . . . . 39 SPECTRUM PLASMA - Miller. . . . . . . . . . . 28
AUSTARC electrodes - general purpose . . . 2 GAS HOSE . . . . . . . . . . . . . . . . . . . . . . . . 31 STAINCORD - electrodes . . . . . . . . . . . . . . . 6
AUSTARC electrodes - hydrogen controlled 3 GAS WELDING RODS & FLUXES. . . . . . . . 15 STAINLESS STEEL MIG WIRES . . . . . . . . . . 8
AUSTARC electrodes - iron powder. . . . . . . 2 GAS WELDING & CUTTING EQUIPMENT . . 29 STAINLESS STEEL TIG RODS . . . . . . . . . . 14
AUSTFLUX - gas welding & brazing fluxes 15 GLOVES - welding. . . . . . . . . . . . . . . . . . . 41 STARFLAME - gas welding & cutting kit . . 29
AUSTMATIC - submerged arc wires . . . . . 13 GOGGLES - gas welding . . . . . . . . . . . . . . 31 SUBMERGED ARC WIRES & FLUXES . . . . 13
AUSTMIG - MIG wires - aluminium . . . . . . . 9 GOUGING CARBONS . . . . . . . . . . . . . . . . . 16 SUPERCAST - electrodes - cast iron . . . . . 5
AUSTMIG - MIG wires - carbon & low alloy steels. . 7 GOUGING NOZZLES . . . . . . . . . . . . . . . . . 30 SWAGED TIPS - gas welding . . . . . . . . . . 29
AUSTMIG - MIG wires - stainless steel . . . . 8 GOUGING TORCHES . . . . . . . . . . . . . . . . . 16 SYNCHRO-PULSE CDT450 . . . . . . . . . . . . 24
AUSTMIG TD600 solid hardfacing wire . . . 12 GUN CABLE PARTS. . . . . . . . . . . . . . . . . . 38 SYNCROWAVE 250 DX - Miller . . . . . . . . . 20
AUSTROD - gas welding rods . . . . . . . . . . 15 GUN CABLES . . . . . . . . . . . . . . . . . . . . . . 36 SYNCROWAVE 350 LX - Miller . . . . . . . . . 20
AUSTROD - TIG welding rods . . . . . . . . . . 14 HANDLE - gas welding & cutting . . . . . . . 29 TD 600 - hard surfacing wire . . . . . . . . . . 12
BERNARD MIG gun cables . . . . . . . . . . . . 36 HARD SURFACING - electrodes . . . . . . . . . 4 THUNDERBOLT XL 300 - Miller . . . . . . . . 18
BERNARD TIG torches . . . . . . . . . . . . . . . 32 HARD SURFACING WIRES . . . . . . . . . . . . . 12 TIG ELECTRODES - tungsten . . . . . . . . . . 32
BIG BLUE 602D . . . . . . . . . . . . . . . . . . . . 27 HEADS - Bernard MIG gun . . . . . . . . . . . . 37 TIG TORCH CABLE COVER . . . . . . . . . . . . 32
BIG BLUE AIR PAK - Miller . . . . . . . . . . . . 27 HEATERS - CO2 gas . . . . . . . . . . . . . . . . . 39 TIG TORCH PARTS . . . . . . . . . . . . . . . . . . 33
BLISTER PACKED CONSUMABLES . . . . . . 17 HEATING TIPS . . . . . . . . . . . . . . . . . . . . . . 29 TIG TORCHES . . . . . . . . . . . . . . . . . . . . . . 32
BOBCAT 250NT & 225D . . . . . . . . . . . . . 26 HELMETS - welding . . . . . . . . . . . . . . . . . 42 TIG WELDING MACHINES . . . . . . . . . . . . . 19
CABLE - primary & welding . . . . . . . . . . . 41 HIGH FREQUENCY SYSTEMS . . . . . . . . . . . 39 TIG WELDING RODS . . . . . . . . . . . . . . . . . 14
CABLE LUGS & CONNECTORS . . . . . . . . . 40 HOBART - flux cored wires . . . . . . . . . . . . 11 TIP CLEANERS - gas welding . . . . . . . . . . 30
CARBON ARC TORCHES . . . . . . . . . . . . . . 16 HOSES - gas . . . . . . . . . . . . . . . . . . . . . . 31 TIPS - Bernard MIG gun . . . . . . . . . . . . . . 37
CARBONS - arc gouging. . . . . . . . . . . . . . 16 HULFTEGGER - pull guns . . . . . . . . . . . . . 39 TIPS - gas welding - Starflame. . . . . . . . . 29
CHIPPING HAMMERS . . . . . . . . . . . . . . . . 41 INDURO 145 . . . . . . . . . . . . . . . . . . . . . . . 19 TRIPLE FLINT LIGHTERS . . . . . . . . . . . . . . 30
CLAMPS . . . . . . . . . . . . . . . . . . . . . . . . . . 40 INDURO 165 . . . . . . . . . . . . . . . . . . . . . . . 19 TUBE - ALLOY WIRES - McKay. . . . . . . . . 12
COMBINATION SPANNER - gas welding . . 30 INDURO VRD10. . . . . . . . . . . . . . . . . . . . . 19 TUBECORD - electrodes . . . . . . . . . . . . . . . 5
CONTACT TIPS - Bernard MIG gun . . . . . . 37 INLET GUIDES- Weldmatic . . . . . . . . . . . . 35 TUNGSTEN - electrodes . . . . . . . . . . . . . . 32
CUTTING ATTACHMENT - gas cutting . . . . 29 LEAD KITS - Weldmatic wirefeeders . . . . . 35 UNICORD - electrodes . . . . . . . . . . . . . . . . 4
CUTTING GUIDES . . . . . . . . . . . . . . . . . . . 29 LEATHER GLOVES - welding . . . . . . . . . . . 41 UTILITY AC12 . . . . . . . . . . . . . . . . . . . . . . 18
CUTTING NOZZLES - gas cutting . . . . . . . 30 LENSES - welding helmets & shields . . . . 42 UTILITY AC13 . . . . . . . . . . . . . . . . . . . . . . 18
CUTTING TORCH . . . . . . . . . . . . . . . . . . . . 30 LUGS - for welding cable . . . . . . . . . . . . . 40 UTILITY AC15 . . . . . . . . . . . . . . . . . . . . . . 18
CYLINDER KEY - gas welding . . . . . . . . . . 30 McKAY - hard surfacing wires . . . . . . . . . . 12 UTILITY CV13 . . . . . . . . . . . . . . . . . . . . . . 21
DELTAWELD - Miller . . . . . . . . . . . . . . . . . 25 MIG GUN CABLES - Bernard . . . . . . . . . . 36 WATER COOLERS . . . . . . . . . . . . . . . . . . . 39
DIMENSION - Miller . . . . . . . . . . . . . . . . . 25 MIG MACHINES - Miller . . . . . . . . . . . . . . 25 WELDGEAR - welding accessories . . . . . . 40
DRIVE ROLLS - Weldmatic . . . . . . . . . . . . 35 MIG MACHINES - Weldmatic. . . . . . . . . . . 21 WELDING CABLES . . . . . . . . . . . . . . . . . . 41
DYNASTY 300DX - Miller . . . . . . . . . . . . . 20 MIG WIRES - aluminium . . . . . . . . . . . . . . . 9 WELDING GLOVES . . . . . . . . . . . . . . . . . . 41
EARTH CLAMPS . . . . . . . . . . . . . . . . . . . . 40 MIG WIRES - low alloy steel . . . . . . . . . . . . 7 WELDING HELMETS & LENSES. . . . . . . . . 44
ELECTRODE HOLDERS . . . . . . . . . . . . . . . 40 MIG WIRES - mild steel . . . . . . . . . . . . . . . 7 WELDMATIC 150s. . . . . . . . . . . . . . . . . . . 21
ELECTRODES - cast iron. . . . . . . . . . . . . . . 5 MIG WIRES - silicon bronze . . . . . . . . . . . . 9 WELDMATIC 175s . . . . . . . . . . . . . . . . . . . 21
ELECTRODES - cellulose. . . . . . . . . . . . . . . 6 MIG WIRES - solid hard surfacing. . . . . . . 12 WELDMATIC 215s . . . . . . . . . . . . . . . . . . . 22
ELECTRODES - cutting & gouging . . . . . . . 5 MIG WIRES - stainless steel . . . . . . . . . . . . 8 WELDMATIC 255s. . . . . . . . . . . . . . . . . . . 22
ELECTRODES - dissimilar metals. . . . . . . . . 4 MINIPACK ELECTRODES . . . . . . . . . . . . . . 17 WELDMATIC 335 . . . . . . . . . . . . . . . . . . . 23
ELECTRODES - general purpose . . . . . . . . . 2 MIXER - gas welding & cutting. . . . . . . . . 29 WELDMATIC 395 . . . . . . . . . . . . . . . . . . . 23
ELECTRODES - hard surfacing . . . . . . . . . . 4 NOZZLES - Bernard MIG. . . . . . . . . . . . . . 37 WELDMATIC FABRICATOR . . . . . . . . . . . . . 24
ELECTRODES - iron powder . . . . . . . . . . . . 2 OXY & ACETYLENE HOSE CONNECTIONS . 30 WELDWELL 31A - electrodes cellulose. . . . 6
ELECTRODES - low hydrogen . . . . . . . . . . . 3 PIPEMASTER - electrodes . . . . . . . . . . . . . . 6 WELDWELL 7024 - electrodes iron powder 2
ELECTRODES - stainless steel . . . . . . . . . . 6 PLASMA CUTTING GUIDE KIT . . . . . . . . . . 28 WELDWELL 77 - electrodes low hydrogen . 3
ELECTRODES - tubular hardsurfacing . . . . . 5 PLASMA CUTTING MACHINES - Miller . . . 28 WIREFEEDER S-32P - Miller . . . . . . . . . . . 26
ELECTRODES - tungsten - TIG . . . . . . . . . 32 PRIMARY SUPPLY CABLES & PLUGS . . . . 41 WIREFEEDERS - Weldmatic. . . . . . . . . . . . 34
ENGINE DRIVEN MACHINES . . . . . . . . . . . 26 PUSH + PULL GUN CABLES . . . . . . . . . . . 39 WORK CLAMPS. . . . . . . . . . . . . . . . . . . . . 40
FABRICATOR - Weldmatic . . . . . . . . . . . . . 24 REGULATORS - MIG & TIG . . . . . . . . . . . . 39 XMT 304 CC/CV - Miller . . . . . . . . . . . . . 25
FABSHIELD - flux cored wires. . . . . . . . . . 11 REGULATORS - oxy fuel - Starflame . . . . . 29
FILTER LENS - welding helmet . . . . . . . . . 42 RETAIL PACKED CONSUMABLES. . . . . . . . 17
Welding Industries Limited ABN 18 004 547 111
Trading as

Welding Industies of Australia

Head Office:
5 Allan Street,
Melrose Park,
South Australia 5039
info@[Link]
[Link]

ORDERS AND ENQUIRIES

Phone: 1300 300 884
Facsimile: 1300 301 884
Sales Office Locations :
Adelaide
Albury
Brisbane
Launceston
Melbourne
Newcastle
Perth
Rockhampton
Sydney
Townsville

New Zealand,
Weldwell
120 Penrose Road, P: (64 9) 579 2729
Auckland F: (64 9) 525 0953

International Sales :
intl@[Link]
YO U R L O C A L D I S T R I B U T O R O F W I A Q U A L I T Y W E L D I N G P R O D U C T S I S :

[Link]