0% found this document useful (0 votes)
23 views27 pages

Cathodic Protection for Waste Water Tank

Uploaded by

Islam Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
23 views27 pages

Cathodic Protection for Waste Water Tank

Uploaded by

Islam Ali
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

PLANT NORTH PLANT NORTH

THIS DRAWING
N N
TANK SHELL
SUMPIT
A A
1500mm SPACE TYPICAL TO ALL CORDS 17 PLASTIC MESH 25mm DIAMOND SHAPE

2300
MA
KK 1500 MA
KK
AH
3.5mm THICK. AH

600

1000
SUMP
3 TITANIUM CONDUCTOR BAR
KEY PLAN

400
6620
GENERAL NOTES
B B
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS
OTHERWISE STATED.
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. B B 2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE

7 APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN


RESPECTIVELY.
TYPICAL OF 4 PLACES (SEE NOTE:6) 3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED
AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
PF10 SEE DRW# 356-179-DRW-001 SHT.2 OF 4 (DETAIL-2) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
INSIDE WOODEN BOX.
[Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER
NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE
5 WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.

8960
0 [Link] THE INSTALLATION PROCEDURE REFFER DESIGN
0 DOCUMENT.
TY
INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING
6.
C P C
. INNER EDGE OF CONCRETE RING WALL WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
[Link] [Link]. 356-179-DRW-001 SHT.2OF4.
18 PLASTIC/WOOD SPACER [Link] SPOT WELDING IS REQUIRED AT EACH CROSSING
OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR
TANK SHELL AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
[Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
AS PER NWC STANDARDS.

[Link] BRICKS SHALL BE PLACED AT THE


BOTH ENDS OF ALL ANODE CODES DURING
INSTALLATION OF MMO ANODE.
PF9 [Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
FIELD VERIFIED AT THE TIME OF INSTALLATION.
REFER DRAWING NO. 356-179-DRW-001 SHT.2OF4.

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO


8960

RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG.


D D
AND SHALL BE PROVIDED WITH PLASTIC MESH.
[Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-001 SHT.2OF4.

[Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED


AT EACH CROSSING USING TWO RESISTANCE WELDS.

POWER FEEDER DETAIL-1


SEE DRW# 356-179-DRW-009 (DETAIL-5) LEGEND
MMO RIBBON ANODE / TITANIUM
PF7 PF8 2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,
CONDUCTOR BAR INSTALLATION DETAILS R
50V-35A DC-OUTPUT C/W SUN SHADE

E E
2 MIXED METAL OXIDE (MMO) AT SUMP LOCATION J 12 TERMINAL JUNCTION BOX
8960

15375 15375
MIXED METAL OXIDE (MMO) TEST STATION POST (BIG FINK)
T

CABLE MARKERS
TANK BOTTOM PLATE
1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE
100
67000

1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE


TBA
MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE

PF5 90° TITANIUM CONDUCTOR BAR

F 270° PF6 F
POWER FEEDER
PFX

500

TBA
16125 16125
8960

A A

G G
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
PF3 PF4

15375 15375
17 PLASTIC MESH 25mm DIAMOND SHAPE
8960

3.5mm THICK. PLASTIC/WOOD SPACER

SEE DETAIL 2

H SUMP (SECTION "B-B") H


6 356-179-DRW-009

PF2 5 356-179-DRW-008

4 356-179-DRW-007
6.35mm WIDE X 0.635mm THICK
8960

MIXED METAL OXIDE (MMO) RIBBON ANODE 3 356-179-DRW-005 SHT. 5 OF 4

2 356-179-DRW-005 SHT. 4 OF 4
J J
1 356-179-DRW-005 SHT. 3 OF 4

PF1
OWNER:
6620

KINGDOM OF SAUDI ARABIA

K SPOT WELD NATIONAL WATER COMPANY (NWC) K


Project Code
INSTALLATION DATA (TYP. EVERY CROSSING) 12.7mm WIDE X 0.9mm THICK
TANK DIA. :67 M
SEE NOTE 13 1500 TITANIUM CONDUCTOR BAR
CADWELD CONNECTION OWNER'S CONSULTANT:
180° RING WALL INTERNAL DIA. :66.2 M
SEE DRW# 356-179-DRW-009 (DETAIL-4) DETAIL-2
3" [Link] COATED PIPE CABLE ENTRY 12 13 14 NO. OF ANODE CHORDS :45
SUMPIT
ANODE SPACING
TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT
:1500mm
CABLE ARE COMING OUT THROUGH 4 6
20 TEST CABLE (MEASURING CONNECTION) NO. OF POWER FEEDER :10
L 4"[Link] PIPE CONCRETE CURB, MATERIALS TAKE OFF LISTEACH TANK
L
NO. OF CONDUCTOR BAR :8
SEE DRW# 356-179-DRW-009 (DETAIL-1)
16 CABLE MARKER CODE QTY UNIT SUPPLIED BY CONTRACTOR:
SEE DRW# 356-179-DRW-009 (DETAIL-3)
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
1 1 EA
60V-50A DC-OUTPUT C/W SUN SHADE
TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) CORRPOWER

SEE DRW# 356-179-DRW-008 2 2368 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
3 461 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER
M M
4 10 M ANODE FEEDER CABLE ASSEMBLY CORRPOWER CONTRACTOR CONSULTANT:

POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX 5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER
SEE DRW# 356-179-DRW-007 6 5 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER

7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M

67M DIA. WASTE WATER TANK (PLAN VIEW) 8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER

9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M SUPPLIER:


N ( POLISHING PLANT ) TANK NO.1&2 10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M
N

CORRPOWER
11 1 EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M
600 INTERNATIONAL LIMITED
12 3 M 3" DIA PVC COATED LONG CONDUIT S.S.E.M

TANK BOTTOM PLATE 13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M
100 1500
14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M
TANK SHELL CLEAN SAND BACKFILL (SEE NOTE 8)
15 1 LOT BRICKS S.S.E.M
MF / FA
P P
16 4 EA CABLE MARKERS S.S.E.M

17 1 LOT PLASTIC MESH S.S.E.M GLM


450

500

18 2 EA PLASTIC / WOOD SPACER S.S.E.M


AMH
19 1 EA TEST STATION POST (BIG FINK) CORRPOWER
G.L.
20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER
1250

14/08/2018

21 13 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE
R CONCRETE WALL CORRPOWER NTS R
(SUPPLIED IN 6M LENGHT)

Design & Execution of Treated Water Transformer


Lines to the Project of
CONDUCTOR BAR
MIXED METAL OXIDE (MMO) King Abdullah for Waad Al Shamal City Development
15 BRICKS
1500mm SPACE TYPICAL TO ALL CORDS

ANODE POWER FEED CABLE 16mm2 HMWPE (METER) CATHODIC PROTECTION SYSTEM
1000 EQUIPMENT INSTALLATION DETAIL FOR WASTE WATER TANK
T POLISHING PLANT (EACH TANK) PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 T
( POLISHING PLANT ) TANK NO.1&2
SECTION A-A 67M DIA. WASTE WATER TANK
20 30 60 60 70 70 75 75 70 75 X X SHEET 01 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-001 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS
OTHER ACCESS PORT
SEE DETAIL-2 315°

LEGEND
45°
PR5 BIG FINK TEST STATION
T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

23500
F F

G 10000 23500 23500 10000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-3)

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J 2 356-179-DRW-008 J
23500

1 356-179-DRW-001 SHT. 1 OF 4
RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

135°
L L

225°
CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


3" [Link] COATED PIPE CABLE ENTRY SEE DRW# 356-179-DRW-009 (DETAIL-4)
TEST CABLE: 6mm SQ. THHN/THWN CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008


MEASURING CONNECTION (CADWELD)
SEE DRW# 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN CABLES
REFERENCE ELECTRODE CABLES
P
3" PVC COATED CABLE OUTLET 270° MF / FA
P

GLM
67M DIA. WASTE WATER TANK 6mm2 THHN/THWN TEST CABLE
AMH
( POLISHING PLANT ) TANK NO.1&2
14/08/2018
T TEST POST
R SEE DRW# 356-179-DRW-008 NTS R

DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
Lines to the Project of
RE CABLE 6mm2 THHN/THWN King Abdullah for Waad Al Shamal City Development

POLISHING PLANT (EACH TANK) RE1 RE2 RE3 RE4 RE5


CATHODIC PROTECTION SYSTEM
67M DIA. WASTE WATER TANK MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T 25 60 50 60 75 T
( POLISHING PLANT ) TANK NO.1&2
SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-001 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA (TYP.) ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER
D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D
PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 SPARE
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
PF- 6 SPARE
WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
P O BOX 3854, AL-KHOBAR 31952
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB 1.5"ALUMINUM CABLE HUB


3 356-179-DRW-007

J [Link] [Link] 2 356-179-DRW-001 SHT. 1 OF 4 J


HMWPE CABLE HMWPE CABLE
1 356-179-DRW-001 SHT. 5 OF 4

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L L
( POLISHING PLANT 67M DIA. ) TANK NO.1&2
CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508

CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T T
( POLISHING PLANT ) TANK NO.1&2
SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-001 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR WASTE WATER TANK NO.1 & 2
CP-JB-01&02
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMWPE CABLE


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

REFERENCE DRAWING
(60V/50A) 356-179-DRW-002 SHT. 1 OF 5

CH-1 356-179-DRW-002 SHT. 2 OF 5

G G
+VE
POSITIVE CABLE: 50mm² HMWPE
TO ANODE GRID (TANK NO 1 & 2)
+ WASTE WATER TANK (POLISHING PLANT)
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

H AC AC H
-VE

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)
SPARE
J 2 356-179-DRW-001 SHT. 1 OF 4 J

SPARE 1 356-179-DRW-001 SHT. 2 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


WASTE WATER TANK NO.1&2 (POLISHING PLANT)

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM 14/08/2018

R NTS R

( POLISHING PLANT 67M DIA. ) TANK NO.1&2


Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
( POLISHING PLANT ) TANK NO.1&2
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-001 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N SUMPIT N
TANK SHELL

A 1500mm SPACE TYPICAL TO ALL CORDS A

2300
1500 17 PLASTIC MESH 25mm DIAMOND SHAPE

600
MA MA
KK KK
AH
3.5mm THICK. AH

1000
3 TITANIUM CONDUCTOR BAR SUMP

400
KEY PLAN

6620
GENERAL NOTES
B B
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. 1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS

7 B B OTHERWISE STATED.
2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
TYPICAL OF 4 PLACES (SEE NOTE:6) APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN
RESPECTIVELY.

315° PF10 SEE DRW# 356-179-DRW-002 SHT.2 OF 4 (DETAIL-2) 3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED
AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
INSIDE WOODEN BOX.

45° [Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER

8960
5 NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE
0
0 WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.

TY [Link] THE INSTALLATION PROCEDURE REFFER DESIGN


DOCUMENT.
P INNER EDGE OF CONCRETE RING WALL
C . INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING
6. C
WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
[Link] [Link]. 356-179-DRW-002 SHT.2OF4.
TANK SHELL 18 PLASTIC/WOOD SPACER [Link] SPOT WELDING IS REQUIRED AT EACH CROSSING
OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR
AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
[Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
AS PER NWC STANDARDS.

[Link] BRICKS SHALL BE PLACED AT THE


PF9 BOTH ENDS OF ALL ANODE CODES DURING
INSTALLATION OF MMO ANODE.
[Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
FIELD VERIFIED AT THE TIME OF INSTALLATION.
REFER DRAWING NO. 356-179-DRW-002 SHT.2OF4.
8960

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO

D RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG. D


AND SHALL BE PROVIDED WITH PLASTIC MESH.
[Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-002 SHT.2OF4.
2 MIXED METAL OXIDE (MMO) [Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED
AT EACH CROSSING USING TWO RESISTANCE WELDS.

DETAIL-1
LEGEND
PF7 PF8 MMO RIBBON ANODE / TITANIUM 2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,
R
50V-35A DC-OUTPUT C/W SUN SHADE

E CONDUCTOR BAR INSTALLATION DETAILS E


8960

15375 15375 J 12 TERMINAL JUNCTION BOX

AT SUMP LOCATION MIXED METAL OXIDE (MMO) T


TEST STATION POST (BIG FINK)

CABLE MARKERS

100 POWER FEEDER TANK BOTTOM PLATE


67000

1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE

SEE DRW# 356-179-DRW-009 (DETAIL-5) 1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE

TBA
PF5 90° MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE

270° PF6 TITANIUM CONDUCTOR BAR

F F
POWER FEEDER
PFX
16125 16125
8960

500

TBA
A A

G PF3 PF4 G
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

15375 15375
8960

17 PLASTIC MESH 25mm DIAMOND SHAPE


SEE DETAIL 2 3.5mm THICK. PLASTIC/WOOD SPACER

H SUMP (SECTION "B-B") H

PF2
6 356-179-DRW-009

5 356-179-DRW-008
8960

6.35mm WIDE X 0.635mm THICK 4 356-179-DRW-007


MIXED METAL OXIDE (MMO) RIBBON ANODE 3 356-179-DRW-002 SHT. 4 OF 4
225° 135°
J 2 356-179-DRW-002 SHT. 3 OF 4 J

1 356-179-DRW-002 SHT. 2 OF 4

PF1
6620

OWNER:

KINGDOM OF SAUDI ARABIA

K INSTALLATION DATA NATIONAL WATER COMPANY (NWC) K


Project Code
SPOT WELD
TANK DIA. :67 M (TYP. EVERY CROSSING)
CADWELD CONNECTION 12.7mm WIDE X 0.9mm THICK
180° RING WALL INTERNAL DIA. :66.2 M SEE NOTE 13 1500 TITANIUM CONDUCTOR BAR
SEE DRW# 356-179-DRW-009 (DETAIL-4) OWNER'S CONSULTANT:
3" [Link] COATED PIPE CABLE ENTRY 12 13 14 NO. OF ANODE CHORDS :45
SUMPIT
ANODE SPACING :1500mm
CABLE ARE COMING OUT THROUGH 4 6 DETAIL-2
20 TEST CABLE (MEASURING CONNECTION) NO. OF POWER FEEDER :10
4"[Link] PIPE CONCRETE CURB,
L NO. OF CONDUCTOR BAR :8 TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT L
SEE DRW# 356-179-DRW-009 (DETAIL-1)
16 CABLE MARKER
SEE DRW# 356-179-DRW-009 (DETAIL-3) CONTRACTOR:
MATERIALS TAKE OFF LISTEACH TANK
TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) CODE QTY UNIT SUPPLIED BY
SEE DRW# 356-179-DRW-008
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
1 1 EA SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
60V-50A DC-OUTPUT C/W SUN SHADE CORRPOWER
M M
2 2368 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER CONTRACTOR CONSULTANT:
POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX
SEE DRW# 356-179-DRW-007 3 461 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER

4 10 M ANODE FEEDER CABLE ASSEMBLY CORRPOWER

5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER


5
67M DIA. WASTE WATER TANK (PLAN VIEW) 6 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER

7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M SUPPLIER:


N N
( TURAIF ) TANK NO.1&2 8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER
CORRPOWER
9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M
INTERNATIONAL LIMITED
600
10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M

TANK BOTTOM PLATE 11 1 EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M
100 1500
12 3 M 3" DIA PVC COATED LONG CONDUIT S.S.E.M
TANK SHELL CLEAN SAND BACKFILL (SEE NOTE 8)
13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M
MF / FA
P P
14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M

15 1 LOT BRICKS S.S.E.M GLM


450

500

16 4 EA CABLE MARKERS S.S.E.M


AMH
17 1 LOT PLASTIC MESH S.S.E.M
G.L.
18 2 EA PLASTIC / WOOD SPACER S.S.E.M
1250

14/08/2018

19 1 EA TEST STATION POST (BIG FINK) CORRPOWER


R CONCRETE WALL NTS R
20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER

21 12 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE
CORRPOWER Design & Execution of Treated Water Transformer
(SUPPLIED IN 6M LENGHT)
Lines to the Project of
CONDUCTOR BAR
MIXED METAL OXIDE (MMO) King Abdullah for Waad Al Shamal City Development
15 BRICKS
1500mm SPACE TYPICAL TO ALL CORDS
CATHODIC PROTECTION SYSTEM
ANODE POWER FEED CABLE 16mm2 HMWPE (METER)
1000 EQUIPMENT INSTALLATION DETAIL FOR WASTE WATER TANK
T T
PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 ( TURAIF ) TANK NO.1 & 2
SECTION A-A TURAIF PLANT (EACH TANK)
SHEET 01 OF 04
37M DIA. WASTE WATER TANK 20 30 60 60 70 70 75 75 70 75 X X
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-002 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS
OTHER ACCESS PORT
SEE DETAIL-2 315°
LEGEND
45°
PR5 BIG FINK TEST STATION
T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

23500
F F

G 10000 23500 23500 10000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-3)

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J 2 356-179-DRW-008 J
23500

1 356-179-DRW-002 SHT. 1 OF 4

RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

225° 135°
L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


SEE DRW# 356-179-DRW-009 (DETAIL-4)
3" [Link] COATED PIPE CABLE ENTRY
TEST CABLE: 6mm SQ. [Link] CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008


MEASURING CONNECTION (CADWELD)
SEE DRW# 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN

REFERENCE ELECTRODE CABLES


P
3" PVC COATED CABLE OUTLET 270° MF / FA
P

67M DIA. WASTE WATER TANK (PLAN VIEW) 6mm2 THHN/THWN TEST CABLE
GLM

AMH
( TURAIF ) TANK NO. 1&2
14/08/2018
T TEST POST
R SEE DRW# 356-179-DRW-008 NTS R

RE CABLE 6mm2 THHN/THWN DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

TURAIF PLANT (EACH TANK) RE1 RE2 RE3 RE4 RE5


CATHODIC PROTECTION SYSTEM
67M DIA. WASTE WATER TANK
25 60 50 60 75 MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T T
( TURAIF )TANK NO. 1 & 2
SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-002 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA (TYP.) ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER
D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D
PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 SPARE
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
PF- 6 SPARE
WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
P O BOX 3854, AL-KHOBAR 31952
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB 1.5"ALUMINUM CABLE HUB


3 356-179-DRW-007

J [Link] [Link] 2 356-179-DRW-002 SHT. 1 OF 5 J


HMWPE CABLE HMWPE CABLE
1 356-179-DRW-002 SHT. 5 OF 5

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L L
TYPICAL FOR TWO WASTE WATER TANKS 67M DIA.(TURAIF)
CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508

CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T T
( TURAIF )TANK NO. 1 & 2
SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-002 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR WASTE WATER TANK NO.1 & 2
CP-JB-01&02
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMWPE CABLES


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

REFERENCE DRAWING
(60V/50A) 356-XXX-DRW-002 SHT. 1 OF 5

CH-1 356-XXX-DRW-002 SHT. 2 OF 5

G G
+VE
POSITIVE CABLE: 50mm² HMWPE
TO ANODE GRID (TANK NO 1 & 2)
+ WASTE WATER TANK (TURAIF)
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

H AC AC H
-VE

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)
SPARE
J 2 356-179-DRW-002 SHT. 1 OF 4 J

SPARE 1 356-179-DRW-002 SHT. 2 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


WASTE WATER TANK NO.1&2 (TURAIF)

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM 14/08/2018

R NTS R
FOR TWO WASTE WATER TANKS (TURAIF)
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
WASTE WATER TANKS ( TURAIF )TANK NO. 1 & 2
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-002 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N SUMPIT N

1500mm SPACE TYPICAL TO ALL CORDS


A A
1500

2300
600
MA
KK
AH 0° MA
KK
AH

1000
TANK SHELL
3 TITANIUM CONDUCTOR BAR

400
17 PLASTIC MESH 25mm DIAMOND SHAPE

6890
3.5mm THICK. KEY PLAN

SUMP GENERAL NOTES


B B
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS
OTHERWISE STATED.
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. 2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
PF12 7 APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN
TYPICAL OF 4 PLACES (SEE NOTE:6) RESPECTIVELY.

3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED

315° SEE DRW# 356-179-DRW-003 SHT.2 OF 4 (DETAIL-1) AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
5 B B
9460

INSIDE WOODEN BOX.


0
0 [Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER

TY 45° NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE


WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.
P [Link] THE INSTALLATION PROCEDURE REFFER DESIGN
. INNER EDGE OF CONCRETE RING WALL DOCUMENT.

INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING


6.
C WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
C
TANK SHELL [Link] [Link]. 356-179-DRW-003 SHT.2OF4.
[Link] SPOT WELDING IS REQUIRED AT EACH CROSSING
OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR
AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
[Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
PF11 AS PER NWC STANDARDS.

18 PLASTIC/WOOD SPACER [Link] BRICKS SHALL BE PLACED AT THE


BOTH ENDS OF ALL ANODE CODES DURING
INSTALLATION OF MMO ANODE.
[Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
9460

FIELD VERIFIED AT THE TIME OF INSTALLATION.


REFER DRAWING NO. 356-179-DRW-003 SHT.2OF4.

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO


RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG.
D D
AND SHALL BE PROVIDED WITH PLASTIC MESH.

2 MIXED METAL OXIDE (MMO) [Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-003 SHT.2OF4.

[Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED


AT EACH CROSSING USING TWO RESISTANCE WELDS.

PF9 PF10
LEGEND
18000 18000 DETAIL-1
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,
9460

R
50V-35A DC-OUTPUT C/W SUN SHADE
MMO RIBBON ANODE / TITANIUM
E E
J 12 TERMINAL JUNCTION BOX

CONDUCTOR BAR INSTALLATION DETAILS


TEST STATION POST (BIG FINK)
POWER FEEDER T

SEE DRW# 356-179-DRW-009(DETAIL-5)


AT SUMP LOCATION CABLE MARKERS

1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE


PF8 PF7 MIXED METAL OXIDE (MMO)
1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE

19500 19500 TANK BOTTOM PLATE


500 MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE
80000

TITANIUM CONDUCTOR BAR


9460

F F
TBA POWER FEEDER
270° 90° PFX

500

TBA
PF5 PF6

19500 19500
G A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA G
9460

SEE DETAIL 2

17 PLASTIC MESH 25mm DIAMOND SHAPE


3.5mm THICK. PLASTIC/WOOD SPACER
PF4 PF3
H H
18000 18000 SUMP (SECTION "B-B") 7 356-179-DRW-010
A A
9460

6 356-179-DRW-009

5 356-179-DRW-008

6.35mm WIDE X 0.635mm THICK


4 356-179-DRW-007
MIXED METAL OXIDE (MMO) RIBBON ANODE
3
356-179-DRW-003 SHT. 2 OF 5

J PF2 2 356-179-DRW-003 SHT. 3 OF 5 J

1 356-179-DRW-003 SHT. 4 OF 5
9460

225° 135°
OWNER:
INSTALLATION DATA

TANK DIA. :80 M KINGDOM OF SAUDI ARABIA

RING WALL INTERNAL DIA. :79.2 M SPOT WELD


K NATIONAL WATER COMPANY (NWC) K
:53 (TYP. EVERY CROSSING) 12.7mm WIDE X 0.9mm THICK
NO. OF ANODE CHORDS Project Code
PF1 SEE NOTE 13 1500
ANODE SPACING :1500mm TITANIUM CONDUCTOR BAR
6890

NO. OF POWER FEEDER :12


OWNER'S CONSULTANT:
NO. OF CONDUCTOR BAR :9 DETAIL-2

TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT

L CADWELD CONNECTION L
180° SEE DRW# 356-179-DRW-009 (DETAIL-4) MATERIALS TAKE OFF LISTEACH TANK
3" [Link] COATED PIPE CABLE ENTRY 12 13 14 CONTRACTOR:
SUMPIT CODE QTY UNIT SUPPLIED BY
CABLE ARE COMING OUT THROUGH 4 6
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
4"[Link] PIPE CONCRETE CURB, 20 TEST CABLE (MEASURING CONNECTION)
1 1 EA
100V-80A DC-OUTPUT C/W SUN SHADE CORRPOWER
SEE DRW# 356-179-DRW-009 (DETAIL-1)
16 CABLE MARKER
2 3331 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
SEE DRW# 356-179-DRW-009 (DETAIL-3)
M 3 612 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER M
CONTRACTOR CONSULTANT:
TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) 4 12 M ANODE FEEDER CABLE ASSEMBLY CORRPOWER
SEE DRW# 356-179-DRW-008
5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER

6 5 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER

POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX 7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M

SEE DRW# 356-179-DRW-007 8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER
SUPPLIER:
N 9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M N

80M DIA. WASTE WATER TANK (PLAN VIEW) 10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M CORRPOWER

11 1 INTERNATIONAL LIMITED
EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M
( ARAR AREA 301 ) TANK NO.1&2 12 3 M 3" DIA PVC COATED LONG CONDUIT S.S.E.M

13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M


600
14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M
TANK BOTTOM PLATE 15 1 S.S.E.M MF / FA
P LOT BRICKS P
500 1500
16 4 EA CABLE MARKERS S.S.E.M
TANK SHELL CLEAN SAND BACKFILL (SEE NOTE 8) GLM
17 1 LOT PLASTIC MESH S.S.E.M

18 2 EA PLASTIC / WOOD SPACER S.S.E.M AMH


450

500

19 1 EA TEST STATION POST (BIG FINK) CORRPOWER


14/08/2018
20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER
G.L.
R 21 14 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE NTS R
1250

CORRPOWER
(SUPPLIED IN 6M LENGHT)
CONCRETE WALL
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CONDUCTOR BAR
MIXED METAL OXIDE (MMO)
15 BRICKS ANODE POWER FEED CABLE 16mm2 HMWPE (METER) CATHODIC PROTECTION SYSTEM
1500mm SPACE TYPICAL TO ALL CORDS
PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 EQUIPMENT INSTALLATION DETAIL FOR WASTE WATER TANK
T ARAR AREA 301 PLANT (EACH TANK) ( ARAR AREA 301 ) TANK NO. 1&2 T
1000
25 35 60 60 70 70 80 80 90 90 80 90
SHEET 01 OF 04
SECTION A-A PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-003 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS
OTHER ACCESS PORT
SEE DETAIL-2 315°

45° LEGEND

PR5 BIG FINK TEST STATION


T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

26000
F F

G 14000 26000 26000 14000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-3)

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J J
26000

2 356-179-DRW-008

1 356-179-DRW-003 SHT. 1 OF 4
RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

135°
L L

225°
CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


3" [Link] COATED PIPE CABLE ENTRY SEE DRW# 356-179-DRW-009 (DETAIL-4)
TEST CABLE: 6mm SQ. THHN/THWN CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008 MEASURING CONNECTION (CADWELD)


SEE DRW# 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN

REFERENCE ELECTRODE CABLES


P
3" PVC COATED CABLE OUTLET 270° MF / FA
P

80M DIA. WASTE WATER TANK (PLAN VIEW) 6mm2 THHN/THWN TEST CABLE
GLM

AMH
( ARAR AREA 301 ) TANK NO.1&2
14/08/2018
T TEST POST
R SEE DRW# 356-179-DRW-008 NTS R

DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
RE CABLE 6mm2 THHN/THWN Lines to the Project of
King Abdullah for Waad Al Shamal City Development

RE1 RE2 RE3 RE4 RE5


ARAR AREA 301 PLANT (EACH TANK)
CATHODIC PROTECTION SYSTEM
80M [Link] WATER TANK
30 80 55 80 85 MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T ( ARAR AREA 301 )TANK NO. 1&2 T

SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-003 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER
D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D
PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 PF- 11
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED
PF- 6 PF-12 NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
P O BOX 3854, AL-KHOBAR 31952 A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB 1.5"ALUMINUM CABLE HUB


3 356-179-DRW-007

J [Link] [Link] 356-179-DRW-003 SHT. 1 OF 4 J


2
HMWPE CABLE HMWPE CABLE
1 356-179-DRW-003 SHT. 5 OF 4

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L L

TYPICAL FOR TWO WASTE WATER TANKS 80M. DIA (TURAIF) CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508

CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T ( ARAR AREA 301 ) TANK NO. 1&2 T

SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-003 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR WASTE WATER TANK NO.1 & 2
CP-JB-01&02
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMWPE CABLES


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

(100V/80A)
CH-1
G G
+VE
POSITIVE CABLE: 50mm² HMWPE
TO ANODE GRID (TANK NO.1 & 2)
+
WASTE WATER TANK (ARAR AREA 301)
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

H AC AC H
-VE

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)

J 2 356-179-DRW-003 SHT. 1 OF 4 J

1 356-179-DRW-003 SHT. 3 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


WASTE WATER TANK 1&2 (ARAR AREA 301)

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM 14/08/2018

R NTS R
FOR TWO WASTE WATER TANKS 80M DIA.(ARAR AREA 301)
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
( ARAR AREA 301 )TANK NO. 1&2
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-003 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N
SUMPIT
TANK SHELL
A A

2300
MA
1500mm SPACE TYPICAL TO ALL CORDS 1500 MA

600
KK KK
AH
17 PLASTIC MESH 25mm DIAMOND SHAPE AH

3 TITANIUM CONDUCTOR BAR


0° 3.5mm THICK.

1000
SUMP

400
4640
KEY PLAN

GENERAL NOTES
B B
PF11 1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS
OTHERWISE STATED.
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. B B 2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
7 APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN
RESPECTIVELY.
TYPICAL OF 4 PLACES (SEE NOTE:6) 3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED
9460
315° SEE DRW# 356-179-DRW-004 SHT.2 OF 4 (DETAIL-2)
AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
INSIDE WOODEN BOX.
[Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER

5 45° NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE


0 WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.
0 [Link] THE INSTALLATION PROCEDURE REFFER DESIGN
TY DOCUMENT.
P INNER EDGE OF CONCRETE RING WALL INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING
6.
C C
WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
18 PLASTIC/WOOD SPACER [Link] [Link]. 356-179-DRW-004 SHT.2OF4.

PF10 TANK SHELL [Link] SPOT WELDING IS REQUIRED AT EACH CROSSING


OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR
AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
[Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
AS PER NWC STANDARDS.

[Link] BRICKS SHALL BE PLACED AT THE


9460

BOTH ENDS OF ALL ANODE CODES DURING


INSTALLATION OF MMO ANODE.
[Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
FIELD VERIFIED AT THE TIME OF INSTALLATION.
REFER DRAWING NO. 356-179-DRW-004 SHT.2OF4.

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO


RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG.
D D
AND SHALL BE PROVIDED WITH PLASTIC MESH.
[Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-004 SHT.2OF4.

PF9 DETAIL-1 [Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED
AT EACH CROSSING USING TWO RESISTANCE WELDS.

MMO RIBBON ANODE / TITANIUM LEGEND


9460

2 MIXED METAL OXIDE (MMO) CONDUCTOR BAR INSTALLATION DETAILS R


2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,

50V-35A DC-OUTPUT C/W SUN SHADE

E AT SUMP LOCATION J 12 TERMINAL JUNCTION BOX E

POWER FEEDER
TEST STATION POST (BIG FINK)
SEE DRW# 356-179-DRW-009 (DETAIL-5) T
MIXED METAL OXIDE (MMO) CABLE MARKERS

PF7 PF8
1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE
TANK BOTTOM PLATE
18375 18375 1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE

100
75500

9460

MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE


TBA
TITANIUM CONDUCTOR BAR

F 90° F
270° PF6 POWER FEEDER
PFX

500

TBA
PF5 PF4

18375 18375
9460

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA


G G

SEE DETAIL 2

17 PLASTIC MESH 25mm DIAMOND SHAPE


3.5mm THICK. PLASTIC/WOOD SPACER

PF3

A A SUMP (SECTION "B-B")


H H
9460

7 356-179-DRW-010

6 356-179-DRW-009
6.35mm WIDE X 0.635mm THICK
MIXED METAL OXIDE (MMO) RIBBON ANODE 5 356-179-DRW-008

4 356-179-DRW-007

PF2 3 356-179-DRW-004 SHT. 2 OF 5

J 2 356-179-DRW-004 SHT. 3 OF 5 J

1
135° 356-179-DRW-004 SHT. 4 OF 5
9460

225°

OWNER:
SPOT WELD
(TYP. EVERY CROSSING) 12.7mm WIDE X 0.9mm THICK KINGDOM OF SAUDI ARABIA

INSTALLATION DATA
SEE NOTE 13 1500 TITANIUM CONDUCTOR BAR
K PF1 NATIONAL WATER COMPANY (NWC) K
4640

TANK DIA. :75.5 M Project Code

RING WALL INTERNAL DIA. :74.7 M


DETAIL-2
NO. OF ANODE CHORDS :51 TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT OWNER'S CONSULTANT:
ANODE SPACING :1500mm
CADWELD CONNECTION
180° NO. OF POWER FEEDER :11
SEE DRW# 356-179-DRW-009 (DETAIL-4)
3" [Link] COATED PIPE CABLE ENTRY 12 13 14 NO. OF CONDUCTOR BAR :9
SUMPIT
L CABLE ARE COMING OUT THROUGH 4 6 MATERIALS TAKE OFF LISTEACH TANK L

4"[Link] PIPE CONCRETE CURB, 20 TEST CABLE (MEASURING CONNECTION) CODE QTY UNIT SUPPLIED BY
CONTRACTOR:
SEE DRW# 356-179-DRW-009(DETAIL-1)
16 CABLE MARKER 2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
SEE DRW# 356-179-DRW-009 (DETAIL-3) 1 1 EA
80V-70A DC-OUTPUT C/W SUN SHADE CORRPOWER

TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) 2 2997 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER

SEE DRW# 356-179-DRW-008 3 506 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M 4 11 M ANODE FEEDER CABLE ASSEMBLY CORRPOWER M


CONTRACTOR CONSULTANT:
5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER
POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX
6 5 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER
SEE DRW# 356-179-DRW-007
7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M

8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER

9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M

N
75.5M DIA. WASTE WATER TANK (PLAN VIEW) 10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M
SUPPLIER:
N

( ARAR AREA 302 ) TANK NO.1,2&3 11 1 EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M CORRPOWER

S.S.E.M INTERNATIONAL LIMITED


12 3 M 3" DIA PVC COATED LONG CONDUIT

13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M


600
14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M
TANK BOTTOM PLATE 15 1 S.S.E.M
LOT BRICKS
100 1500
CABLE MARKERS MF / FA
P 16 4 EA S.S.E.M P
TANK SHELL CLEAN SAND BACKFILL (SEE NOTE 8)
17 1 LOT PLASTIC MESH S.S.E.M
GLM
18 2 EA PLASTIC / WOOD SPACER S.S.E.M
450

500

19 1 EA TEST STATION POST (BIG FINK) CORRPOWER AMH

20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER


G.L. 14/08/2018
21 13 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE
1250

CORRPOWER
(SUPPLIED IN 6M LENGHT) NTS
R R
CONCRETE WALL

Design & Execution of Treated Water Transformer


Lines to the Project of
CONDUCTOR BAR King Abdullah for Waad Al Shamal City Development
MIXED METAL OXIDE (MMO)
15 BRICKS
1500mm SPACE TYPICAL TO ALL CORDS
ANODE POWER FEED CABLE 16mm2 HMWPE (METER)
CATHODIC PROTECTION SYSTEM

1000 ARAR AREA 302 PLANT (EACH TANK) PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 EQUIPMENT INSTALLATION DETAIL FOR WASTE WATER TANK
T ( ARAR AREA 302 ) TANK NO.1,2 & 3 T
20 30 40 70 70 55 80 80 70 80 90 X
SECTION A-A SHEET 01 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-004 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS
OTHER ACCESS PORT
SEE DETAIL-2 315°
LEGEND
45°
PR5 BIG FINK TEST STATION
T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

23750
F F

G 14000 23750 23750 14000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-3)

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2 A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J J
23750

2 356-179-DRW-008

1 356-179-DRW-004 SHT. 1 OF 4
RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

135°
L L

225°
CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


3" [Link] CAOTED PIPE CABLE ENTRY SEE DRW# 356-179-DRW-009 (DETAIL-4)

TEST CABLE: 6mm SQ. THHN/THWN CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008 MEASURING CONNECTION (CADWELD)


SEE DRW# 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN
REFERENCE ELECTRODE CABLES
P 3" PVC COATED CABLE OUTLET 270° MF / FA
P

75.5M DIA. WASTE WATER TANK (PLAN VIEW) 6mm2 THHN/THWN TEST CABLE
GLM

AMH
( ARAR AREA 302 ) TANK NO.1,2&3
14/08/2018
AJB T TEST POST
SEE DRW# 356-179-DRW-008 NTS
R R

RE CABLE 6mm2 THHN/THWN DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
RE1 RE2 RE3 RE4 RE5
ARAR AREA 302 PLANT (EACH TANK)
75.5M DIA. WASTE WATER TANK CATHODIC PROTECTION SYSTEM
30 70 55 70 80
MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T ( ARAR AREA 302 )TANK NO.1,2 &3 T

SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-004 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA (TYP.) ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER
D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D
PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 PF-11
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
PF- 6 SPARE
WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
P O BOX 3854, AL-KHOBAR 31952
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB 1.5"ALUMINUM CABLE HUB


3 356-179-DRW-007

J [Link] [Link] J
2 356-179-DRW-004 SHT. 1 OF 4
HMWPE CABLE HMWPE CABLE
1 356-179-DRW-004 SHT. 4 OF 4

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L L

( ARAR AREA 302 ) 75.5M DIA. TANK NO.1,2&3 CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508

CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T T
( ARAR AREA 302 )TANK NO.1,2 &3
SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-004 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR WASTE WATER TANK NO.1,2&3
CP-JB-01,02&03
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMPWE CABLE


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

(80V/70A)
CH-1
G G
+VE
POSITIVE CABLE: 50mm² HMWPE
TO ANODE GRID (TANK NO 1,2&3)
+ WASTE WATER TANK (ARAR AREA 302)

H AC AC H
-VE A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)

J 2 356-179-DRW-004 SHT. 1 OF 4 J

SPARE 1 356-179-DRW-004 SHT. 3 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


WASTE WATER TANK NO.1,2&3 (ARAR AREA 302)

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM


14/08/2018

R ( ARAR AREA 302 ) 75.5M DIA. TANK NO.1,2 & 3 NTS R

Design & Execution of Treated Water Transformer


Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
( ARAR AREA 302 )TANK NO.1,2 &3
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-004 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

SUMPIT
A A

1500mm SPACE TYPICAL TO ALL CORDS

2300
MA MA
KK
AH 1500 KK
AH

600
TANK SHELL

1000
17 PLASTIC MESH 25mm DIAMOND SHAPE
KEY PLAN

400
3.5mm THICK.

7120
SUMP GENERAL NOTES
B B
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS
OTHERWISE STATED.
2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN
7 RESPECTIVELY.

3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED


PF11 TYPICAL OF 4 PLACES (SEE NOTE:6) AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF

315° SEE DRW# 356-179-DRW-005 SHT.2 OF 4 (DETAIL-2) B B


TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
INSIDE WOODEN BOX.
[Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER
NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE
5
0 45° WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.
9960

0 [Link] THE INSTALLATION PROCEDURE REFFER DESIGN


TY DOCUMENT.

C
P INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING
6.
C
. WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
[Link] [Link]. 356-179-DRW-005 SHT.2OF4.
[Link] SPOT WELDING IS REQUIRED AT EACH CROSSING
OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR

INNER EDGE OF CONCRETE RING WALL AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
[Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
AS PER NWC STANDARDS.

TANK SHELL 18 PLASTIC/WOOD SPACER [Link] BRICKS SHALL BE PLACED AT THE


BOTH ENDS OF ALL ANODE CODES DURING
INSTALLATION OF MMO ANODE.
PF10 [Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
FIELD VERIFIED AT THE TIME OF INSTALLATION.
REFER DRAWING NO. 356-179-DRW-005 SHT.2OF4.

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO


RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG.
9960

D AND SHALL BE PROVIDED WITH PLASTIC MESH.


D
[Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-005 SHT.2OF4.

[Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED


AT EACH CROSSING USING TWO RESISTANCE WELDS.

POWER FEEDER
LEGEND
SEE DRW# 356-179-DRW-009 (DETAIL-5)
DETAIL-1
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,
PF9 PF8 R
80V-75A DC-OUTPUT C/W SUN SHADE
MMO RIBBON ANODE / TITANIUM
E J 12 TERMINAL JUNCTION BOX E
17250 17250
CONDUCTOR BAR INSTALLATION DETAILS
9960

TEST STATION POST (BIG FINK)


T
AT SUMP LOCATION
2 MIXED METAL OXIDE (MMO)
CABLE MARKERS

1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE


MIXED METAL OXIDE (MMO)
1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE
100
74000

MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE


TANK BOTTOM PLATE
90° TITANIUM CONDUCTOR BAR

F 270° PF5 PF6 PF7


POWER FEEDER
F
TBA PFX

17250
17250
9960

500

TBA
G A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA G

PF4 PF3

17250 17250
A A
9960

17 PLASTIC MESH 25mm DIAMOND SHAPE


SEE DETAIL 2 3.5mm THICK. PLASTIC/WOOD SPACER

H H
SUMP (SECTION "B-B") 7
356-179-DRW-010

INSTALLATION DATA 356-179-DRW-009


6
PF2
TANK DIA. :74 M 356-179-DRW-008
5
RING WALL INTERNAL DIA. :73.2 M 6.35mm WIDE X 0.635mm THICK
MIXED METAL OXIDE (MMO) RIBBON ANODE 4 356-179-DRW-007
9960

NO. OF ANODE CHORDS :49


3 356-179-DRW-002 SHT. 2 OF 4
ANODE SPACING :1500mm
J 2 356-179-DRW-002 SHT. 3 OF 4 J
NO. OF POWER FEEDER :11
225° 135°
NO. OF CONDUCTOR BAR :8 1 356-179-DRW-002 SHT. 4 OF 4

PF1 OWNER:
7120

KINGDOM OF SAUDI ARABIA

SPOT WELD
K (TYP. EVERY CROSSING) NATIONAL WATER COMPANY (NWC) K
12.7mm WIDE X 0.9mm THICK
Project Code
SEE NOTE 13 1500 TITANIUM CONDUCTOR BAR

OWNER'S CONSULTANT:
CADWELD CONNECTION DETAIL-2
180° SEE DRW# 356-179-DRW-009 (DETAIL-4)
3" [Link] COATED PIPE CABLE ENTRY 12 13 14
TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT
SUMPIT
CABLE ARE COMING OUT THROUGH 4 6
L 4"[Link] PIPE CONCRETE CURB, 20 TEST CABLE (MEASURING CONNECTION) L
MATERIALS TAKE OFF LISTEACH TANK
SEE DRW# 356-179-DRW-009 (DETAIL-1)
16 CABLE MARKER CODE QTY UNIT SUPPLIED BY CONTRACTOR:
SEE DRW# 356-179-DRW-009 (DETAIL-3)
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
1 1 EA
TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) 80V-70A DC-OUTPUT C/W SUN SHADE CORRPOWER
SEE DRW# 356-179-DRW-008
2 2879 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
3 506 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER
M M
CONTRACTOR CONSULTANT:
4 11 M ANODE FEEDER ASSEMBLY CORRPOWER
POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX
SEE DRW# 356-179-DRW-007 5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER

6 5 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER

7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M

74M DIA. WASTE WATER TANK (PLAN VIEW) 8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER
SUPPLIER:
9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M
N N
( SAKAKAH AREA 201 ) TANK NO.1 &2 10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M
CORRPOWER
11 1 EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M INTERNATIONAL LIMITED

12 3 M 3" DIA PVC COATED LONG CONDUIT S.S.E.M


600 13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M

TANK BOTTOM PLATE 14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M
1500
100 15 1 LOT BRICKS S.S.E.M MF / FA
P TANK SHELL P
CLEAN SAND BACKFILL (SEE NOTE 8)
16 4 EA CABLE MARKERS S.S.E.M
GLM
17 1 LOT PLASTIC MESH S.S.E.M

18 2 PLASTIC / WOOD SPACER S.S.E.M


450

EA
500

AMH
19 1 EA TEST STATION POST (BIG FINK) CORRPOWER
G.L. 20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER 14/08/2018
1250

21 13 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE
R CORRPOWER NTS R
(SUPPLIED IN 6M LENGHT)
CONCRETE WALL

Design & Execution of Treated Water Transformer


Lines to the Project of
CONDUCTOR BAR King Abdullah for Waad Al Shamal City Development
MIXED METAL OXIDE (MMO)
15 BRICKS
1500mm SPACE TYPICAL TO ALL CORDS
ANODE POWER FEED CABLE 16mm2 HMWPE (METER) CATHODIC PROTECTION SYSTEM

1000 EQUIPMENT INSTALLATION DETAIL FOR WASTE WATER TANK


SAKAKAH AREA 201 (EACH TANK) PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12
T ( SAKAKAH AREA 201 ) T

SECTION A-A 74M DIA. WASTE WATER TANK


20 30 40 70 70 55 80 80 70 80 90 X SHEET 01 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-005 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS
OTHER ACCESS PORT
SEE DETAIL-2 315°

45° LEGEND

PR5 BIG FINK TEST STATION


T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

23000
F F

G 14000 23000 23000 14000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-3)

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J 2 356-179-DRW-008 J
23000

1 356-179-DRW-005 SHT. 1 OF 4
RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

135°
L L
225°
CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


SEE DRW# 356-179-DRW-009 (DETAIL-4)
3" [Link] COATED PIPE CABLE ENTRY
TEST CABLE: 6mm SQ. THHN/THWN CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008 MEASURING CONNECTION (CADWELD)


SEE DRW# 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN
REFERENCE ELECTRODE CABLES
P
3" PVC COATED CABLE OUTLET 270° MF / FA
P

GLM
74M DIA. WASTE WATER TANK 6mm2 THHN/THWN TEST CABLE
AMH
( SAKAKAH AREA 201 ) 74 M [Link] NO.1 &2
14/08/2018
AJB T TEST POST
R SEE DRW# 356-179-DRW-008 NTS R

RE CABLE 6mm2 THHN/THWN


DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
Lines to the Project of

SAKAKAH AREA 201 (EACH TANK) RE1 RE2 RE3 RE4 RE5 King Abdullah for Waad Al Shamal City Development

74M DIA. WASTE WATER TANK


30 70 55 70 80
CATHODIC PROTECTION SYSTEM
MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T T
( SAKAKAH AREA 201 ) TANK NO.1 &2
SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-005 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA (TYP.) ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER
D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D
PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 PF-11
PF-
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
PF- 6 SPARE
WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
P O BOX 3854, AL-KHOBAR 31952
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB 1.5"ALUMINUM CABLE HUB


3 356-179-DRW-007

J [Link] [Link] 2 356-179-DRW-005 SHT. 1 OF 4 J


HMWPE CABLE HMWPE CABLE
1 356-179-DRW-005 SHT. 5 OF 4

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L L
( SAKAKAH AREA 201 ) 74M [Link] NO.1 &2
CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508

CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T T
( SAKAKAH AREA 201 ) TANK NO.1 &2
SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-005 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR WASTE WATER TANK NO.1 & 2
CP-JB-01&02
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMWPE CABLES


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

REFERENCE DRAWING
(80V/70A) 356-179-DRW-002 SHT. 1 OF 5

356-179-DRW-002 SHT. 2 OF 5
CH-1
G G
+VE
POSITIVE CABLE: 50mm² HMWPE
TO ANODE GRID (TANK NO 1 & 2)
+
WASTE WATER TANK NO.1&2 (SAKAKAH AREA 201)
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

H AC AC H
-VE

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)

J 2 356-179-DRW-005 SHT. 1 OF 4 J

SPARE 1 356-179-DRW-005 SHT. 2 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


WASTE WATER TANK NO.1&2 (SAKAKAH AREA 201)

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM 14/08/2018

R NTS R
( SAKAKAH AREA 201 ) 74M [Link] NO.1 &2
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
( SAKAKAH AREA 201 ) TANK NO.1 &2
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-005 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

SUMPIT
A A

1500mm SPACE TYPICAL TO ALL CORDS

2300
MA MA
KK
AH 1500 KK
AH

600
TANK SHELL

1000
17 PLASTIC MESH 25mm DIAMOND SHAPE
KEY PLAN

400
3.5mm THICK.

7120
SUMP GENERAL NOTES
B B
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS
OTHERWISE STATED.
2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
APPROVED MATERIALS SPECIFICATIONS AND CP DESIGN
PROVISION FOR SOIL ACCESS TUBE FOR MONITORING. RESPECTIVELY.
7 3. ALL CP CABLES SHALL BE PERMANENTLY TAGGED COILLED

PF11 TYPICAL OF 4 PLACES (SEE NOTE:6) AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF

315° B B
TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED
INSIDE WOODEN BOX.
SEE DRW# 356-179-DRW-006 SHT.2 OF 4 (DETAIL-2) [Link] NEGATIVE CABLE FROM TRANSFORMER RECTIFIER
NEGATIVE TERMINAL SHALL BE DIRECTLY THERMITE
5
0 45° WELD TO TANK DRIP [Link] DWG. NO. 356-179-DRW-009.
9960

[Link] THE INSTALLATION PROCEDURE REFFER DESIGN


0
TY DOCUMENT.

C
P INSTALL 1.5" DIAMETER PVC PIPE THROUGH THE RING
6.
C
. WALL AT LOCATIONS AS SHOWN ON SCHEMATIC PLAN
[Link] [Link]. 356-179-DRW-006 SHT.2OF4.
[Link] SPOT WELDING IS REQUIRED AT EACH CROSSING
OF MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR
AND TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
INNER EDGE OF CONCRETE RING WALL [Link] TANK BOTTOM FOUNDATION MIXTURE SHALL BE
AS PER NWC STANDARDS.

[Link] BRICKS SHALL BE PLACED AT THE


TANK SHELL 18 PLASTIC/WOOD SPACER BOTH ENDS OF ALL ANODE CODES DURING
INSTALLATION OF MMO ANODE.
PF10 [Link] LOCATION OF REFERENCE ELECTRODE SHALL BE
FIELD VERIFIED AT THE TIME OF INSTALLATION.
REFER DRAWING NO. 356-179-DRW-006 SHT.2OF4.

[Link] MINIMUM CLEARANCE BETWEEN SUMP BOTTOM & MMO

RIBBON ANODE SHALL BE 300mm OR AS SHOWN IN THE DWG.


9960

D AND SHALL BE PROVIDED WITH PLASTIC MESH. D


[Link] REFERENCE ELECTRODE SHALL BE INSTALLED 100 MM BELOW THE
TANK BOTTOM PLATES, REFER DRAWING NO.356-179-DRW-006 SHT.2OF4.

[Link] MMO ANODES AND CONDUCTOR BARS SHALL BE PERMANENTLY CONNECTED


AT EACH CROSSING USING TWO RESISTANCE WELDS.

POWER FEEDER
SEE DRW# 356-179-DRW-009 (DETAIL-5) LEGEND
DETAIL-1
2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,
PF9 PF8 R
50V-35A DC-OUTPUT C/W SUN SHADE
MMO RIBBON ANODE / TITANIUM
E J 12 TERMINAL JUNCTION BOX E
17250 17250
CONDUCTOR BAR INSTALLATION DETAILS
9960

TEST STATION POST (BIG FINK)


T
AT SUMP LOCATION
2 MIXED METAL OXIDE (MMO)
CABLE MARKERS

1 CORE x 50mm SQ. HMWPE CABLE POSITIVE HEADER CABLE


MIXED METAL OXIDE (MMO)
1 CORE x 50mm SQ. HMWPE CABLE NEGATIVE CABLE
100
74000

MIXED METAL OXIDE COATED TITANIUM RIBBON ANODE


TANK BOTTOM PLATE
90° TITANIUM CONDUCTOR BAR

F 270° PF5 PF6 PF7


POWER FEEDER
F
TBA PFX

17250
17250
9960

500

TBA
69000

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA


G G

PF4 PF3

17250 17250
A A
9960

17 PLASTIC MESH 25mm DIAMOND SHAPE


3.5mm THICK. PLASTIC/WOOD SPACER

H 7 356-179-DRW-010 H
SUMP (SECTION "B-B")
6 356-179-DRW-009
INSTALLATION DATA
PF2 5 356-179-DRW-008
TANK DIA. :74 M
RING WALL INTERNAL DIA. :73.2 M 6.35mm WIDE X 0.635mm THICK 4 356-179-DRW-007

MIXED METAL OXIDE (MMO) RIBBON ANODE


9960

NO. OF ANODE CHORDS :50 3 356-179-DRW-006 SHT. 2 OF 4

SEE DETAIL 2 ANODE SPACING :1500mm


2 356-179-DRW-006 SHT. 3 OF 4
J J
NO. OF POWER FEEDER :11
225° 135° 1 356-179-DRW-006 SHT. 4 OF 4
NO. OF CONDUCTOR BAR :8

PF1 OWNER:
7120

KINGDOM OF SAUDI ARABIA

SPOT WELD
K (TYP. EVERY CROSSING) NATIONAL WATER COMPANY (NWC) K
12.7mm WIDE X 0.9mm THICK
Project Code
SEE NOTE 13 1500 TITANIUM CONDUCTOR BAR

OWNER'S CONSULTANT:
CADWELD CONNECTION DETAIL-2
180° SEE DRW# 356-179-DRW-009 (DETAIL-4)
3" [Link] COATED PIPE CABLE ENTRY 12 13 14
SUMPIT
TYPICAL ANODE RIBBON TO CONDUCTOR BAR ARRANGEMENT
CABLE ARE COMING OUT THROUGH 4 6
L 4"[Link] PIPE CONCRETE CURB, 20 TEST CABLE (MEASURING CONNECTION) L

SEE DRW# 356-179-DRW-009 (DETAIL-1)


16 CABLE MARKER MATERIALS TAKE OFF LISTEACH TANK CONTRACTOR:
SEE DRW# 356-179-DRW-009 (DETAIL-3)
CODE QTY UNIT SUPPLIED BY

TRANSFORMER RECTIFIER 1 R J T 19 TEST STATION (BIG FINK) 2-CHANNEL TR UNIT,OIL COOLED,3PH,60Hz,400V AC-INPUT,CH-1
1 1 EA
SEE DRW# 356-179-DRW-008 80V-70A DC-OUTPUT C/W SUN SHADE CORRPOWER
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
2 2879 M MIXED METAL OXIDE ANODE,6.35mm(W) x 0.635mm(H) CORRPOWER
M M
CONTRACTOR CONSULTANT:
3 506 M TITANIUM CONDUCTOR BAR TO ASYM B256 SPECIFICATION GRD 1 CORRPOWER
POSITIVE & NEGATIVE CABLE 8 5 ANODE JUNCTION BOX
SEE DRW# 356-179-DRW-007 4 11 EA ANODE FEEDER CABLE ASSEMBLY CORRPOWER

5 1 EA 12 TERMINAL JUNCTION BOX CORRPOWER

6 5 M REFERENCE ELECTRODE (PERMACELL) CORRPOWER

74M DIA. TREATED WATER TANK(PLAN VIEW) 7 4 EA 1.5Mx1.5"[Link] PIPE C/W ADAPTER & END CAP S.S.E.M
SUPPLIER:
8 150 M 1 CORE x 50mm SQ. HMWPE CABLE (NEGATIVE & POSITIVE HEADER) CORRPOWER
N N
( POLISHING PLANT AREA ) TANK NO. 1 TO 6 9 3 M 2" DIA. PVC COATED CONDUIT S.S.E.M
CORRPOWER
10 2 EA 2" DIA. PVC COATED BUSHING (PVC COATED) S.S.E.M
INTERNATIONAL LIMITED
11 1 EA 2" DIA. PVC COATED LONG RADIUS BEND (BENDING RADIUS 15") S.S.E.M
600 12 3 M 3" DIA PVC COATED LONG CONDUIT S.S.E.M

TANK BOTTOM PLATE 13 2 EA 3" DIA. END BUSHING (PVC COATED) S.S.E.M
100 1500
14 1 EA 3" DIA. PVC COATED LONG RADIUS BEND S.S.E.M MF / FA
P TANK SHELL P
CLEAN SAND BACKFILL (SEE NOTE 8)
15 1 LOT BRICKS S.S.E.M
GLM
16 4 EA CABLE MARKERS S.S.E.M

17 1 LOT PLASTIC MESH S.S.E.M


450

500

AMH
18 2 EA PLASTIC / WOOD SPACER S.S.E.M

G.L. 19 1 EA TEST STATION POST (BIG FINK) CORRPOWER 14/08/2018


1250

20 20 M TEST CABLE: 6mm SQ. THHN/THWN CABLE CORRPOWER


R NTS R
CONCRETE WALL 21 13 EA 2" DIA PVC SLOTTED MONITORING TUBES WITH GEO TEXTILE SLEEVE
CORRPOWER
(SUPPLIED IN 6M LENGHT)
Design & Execution of Treated Water Transformer
Lines to the Project of
CONDUCTOR BAR King Abdullah for Waad Al Shamal City Development
MIXED METAL OXIDE (MMO)
15 BRICKS
1500mm SPACE TYPICAL TO ALL CORDS
ANODE POWER FEED CABLE 16mm2 HMWPE (METER) CATHODIC PROTECTION SYSTEM

1000 EQUIPMENT INSTALLATION DETAIL FOR TREATED WATER TANK


T ARAR AREA 301 PLANT (EACH TANK) PF1 PF2 PF3 PF4 PF5 PF6 PF7 PF8 PF9 PF10 PF11 PF12 ( POLISHING PLANT AREA ) T

SECTION A-A 74M DIA. TREATED WATER TANK 20 30 40 70 70 55 80 80 70 80 90 X SHEET 01 OF 04


PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-006 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH PLANT NORTH

THIS DRAWING
N N

A A

MA MA
KK KK
AH AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] DRAWING SHOWS THE GENERAL LOCATION OF SLEEVES THROUGH THE


TANK SHELL TANK SHELL CONCRETE RING WALL WHICH CAN BE REVISED TO MEET FIELD CONDITIONS.

[Link] LENGTH OF THE SLEEVES WILL VARY DEPENDING ON THE THICKNESS OF


THE RING WALL. THE SLEEVES FOR THE MONITORING TUBE AND CABLE EXIT

100
SHOULD EXTEND 100mm ON INSIDE AND OUTSIDE OF THE RING [Link] SOIL
THREADED ADAPTOR ACCESS SLEEVES SHALL BE APPROXIMATELY FLUSH WITH RING WALL.

EXTERNAL COATED TANK BOTTOM [Link] FOR CABLE SHALL BE ORIENTED AS SHOWN ON THE INDIVIDUAL
EMBEDDED IN RING WALL ( BY S.S.E.M)
EYE BOLT INSIDE PVC CAP LAYOUT DRAWING FOR EACH TANK TO CORRESPOND TO LOCATION OF TR.

[Link] 2'' DIA SLOTTED MONITORING TUBE SHALL BE INSTALLED 150MM


C C
BELOW TANK BOTTOM PLATE IN THE SAND BACKFILL.

150
0° PRX [Link] PERMANENT PREPACKAGED REFERENCE ELECTRODES SHALL BE
INSTALLED 100MM BELOW BOTTOM PLATE. THE REFERENCE ELECTRODE
SHALL BE SOAKED WITH A MINIMUM 20LTR. OF FRESH WATER IMMEDIATELY
PRIOR TO BACKFILLING.

[Link] REFERENCE ELECTRODE CABLES SHALL BE PERMANENTLY TAGGED


THREAD END CAP
COILED AND PROTECTED TO AVOID DAMAGE DURING CONSTRUCTION OF
50mm (SEE NOTE NO.7) TANK. IT IS RECOMMENDED THAT THE CABLES BE INSTALLED INSIDE A
2" SCH. 40 SLOTTED WOODEN BOX.
RING WALL RING WALL
PVC PIPE WITH GEO TEXTILE SLEEVE
D ENSURE THERE IS SUFFICIENT D
SLACK DH NYLON ROPE TO REMOVE
1.5: PVC MONITORING TUBE 6mm PE ROPE TO BOTH RIGID CAPS

SEE DETAIL-2 315° OTHER ACCESS PORT

LEGEND
45°
PR5 BIG FINK TEST STATION
T

E
DETAIL-1 MONITORING PERFORATED TUBE INSTALLATION DETAILS PERMANENT REFERENCE ELECTRODE Cu/CuSO4
E
PRX

23000
F F

G 14000 23000 23000 14000 G

TANK SHELL 1.5'' PVC MONITORING TUBE


PR4 PR3 WITH END CAP (SEE NOTE-8)

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

100
4000
H 270° 90° TANK BOTTOM PLATE H
PR2

2" PVC MONITORING TUBE (PERFORATED) GRADE LEVEL


SEE DETAIL-1

3 356-179-DRW-009

J 2 356-179-DRW-008 J
23000

1 356-179-DRW-006 SHT. 1 OF 4

RING WALL
OWNER:

KINGDOM OF SAUDI ARABIA

K K
DETAIL-2 MONITORING ACCESS TUBE DETAILS NATIONAL WATER COMPANY (NWC)
Project Code

OWNER'S CONSULTANT:

PR1

135°
L L

225°
CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

180° CADWELD CONNECTION


3" [Link] COATED PIPE CABLE ENTRY SEE DRW# 356-179-DRW-009 (DETAIL-4)

TEST CABLE: 6mm SQ. HMWPE CABLE

5 NOS. 6mm2 THHN/THWN SUPPLIER:


N N
REFERENCE ELECTRODE CABLES
CORRPOWER

T TEST STATION (BIG FINK) SEE DETAIL-3 INTERNATIONAL LIMITED

& SEE DRW# 356-179-DRW-008


MEASURING CONNECTION (CADWELD)
SEE DRW NO. 356-179-DRW-009 (DETAIL-4) 5 NOS. 6mm2 THHN/THWN

REFERENCE ELECTRODE CABLES


P
3" PVC COATED CABLE OUTLET 270° MF / FA
P

GLM
6mm2 THHN/THWN TEST CABLE
74M DIA. TREATED WATER TANK AMH

( POLISHING PLANT AREA ) TANK NO. 1 TO 6


14/08/2018
AJB T TEST POST
R SEE DRW# 356-179-DRW-008 NTS R

DETAIL-3 TEST STATION LOCATION Design & Execution of Treated Water Transformer
Lines to the Project of
RE CABLE 6mm2 THHN/THWN King Abdullah for Waad Al Shamal City Development

RE1 RE2 RE3 RE4 RE5


TREATED WATER TANK (EACH TANK) CATHODIC PROTECTION SYSTEM

74M DIA. TREATED WATER TANK MONITORING EQUIPMENT INSTALLATION DETAILS FOR
T 30 70 55 70 80 T
( POLISHING PLANT AREA ) TANK NO. 1 TO 6

SHEET 02 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-006 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

508
12mm�
KEY PLAN
12mm�
GENERAL NOTES
B 358 B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

[Link] ENCLOSURE IS CONSTRUCTED OF ALUMINUM TYPE.

LEGEND

C C
200

100
MATERIAL LIST
50x3mm BUS BAR DESCRIPTION SUPPLIED BY
PF- 1 PF- 7
ENCLOSURE SIZE : 508 x 508 x 152mm (ALUMINUM) CORRPOWER

BUS BAR:TINNED COPPER SIZE : 320 x 50 x 6mm CORRPOWER

SHUNT:50AMPS, 50MV+ 1% ACCURACY CORRPOWER

PF- 2 PF- 8 SHUNT 50MV/50MA (TYP.) ALUMINUM HUB:2" DIA.; WITH 'O' RING SEAL CORRPOWER

D ALUMINUM HUB:1.5" DIA.; WITH 'O' RING SEAL CORRPOWER D


PHENOLIC SHEET : 430 x 430 x 6mm CORRPOWER

CATHODIC PROTECTION
2

CABLE LUG:16mm² TO 70mm (#6 AWG) BURNDY TYPE QA OR EQUIVALENT CORRPOWER

100
PF- 3 PF- 9 BURNDY TYPE QA OR EQUIVALENT CORRPOWER

PHENOLIC PANEL BOARD (6mmT) 12 TERMINAL JUNCTION BOX NAMEPLATE : 200 x 100 x 3mm; LAMINATED BAKELITE

MANUFACTURER'S NAMEPLATE : 100 x 40 x 3mm; LAMINATED BAKELITE


CORRPOWER

CORRPOWER
BOLT : W/SCREW HEAD STAINLESS STEEL
PF- 4 PF-10 CP-JB-X BOLT SIZE 3mm DIA. x 12mm LONG, 3mm NUT CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 25mm LONG CORRPOWER
E FLAT WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER E

NUT : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER


PF- 5 PF- 11
508

LOCK WASHER : BRASS TYPE, SIZE : 6mm DIA. CORRPOWER

BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 8mm DIA. x 40mm LONG CORRPOWER

FLAT WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER

540
13mm ENGRAVED NUT : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
PF- 6 SPARE
WHITE LETTERS ON LOCK WASHER : BRASS TYPE, SIZE : 8mm DIA. CORRPOWER
BOLT : HEXAGONAL HEAD BRASS TYPE, SIZE 6mm DIA. x 40mm LONG CORRPOWER
BLACK BACKGROUND
F (SEE NOTE 3) F

TERMINAL LUG (FOR [Link])


SEE DETAIL 1

G G

100

CORRPOWER INTERNATIONAL LTD.


A A

40
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
P O BOX 3854, AL-KHOBAR 31952
SAUDI ARABIA

TEL (966 13) 802 7009. EMAIL:corrpower@[Link]

H H

50
2"ALUMINUM CABLE HUB

2"ALUMINUM CABLE HUB


1.5"ALUMINUM CABLE HUB
3 356-179-DRW-007

J [Link] [Link] 2 356-179-DRW-006 SHT. 1 OF 4 J


HMWPE CABLE HMWPE CABLE
1 356-179-DRW-006 SHT. 5 OF 4

TO MMO RIBBON TO MMO RIBBON


50mm2CABLE
ANODE ANODE
TO TR POSITIVE
OWNER:
TERMINAL
KINGDOM OF SAUDI ARABIA

K OUTSIDE NAMEPLATE NATIONAL WATER COMPANY (NWC) K


Project Code

12 TERMINAL JUNCTION BOX OWNER'S CONSULTANT:

( shown without door)


L
FOR TREATED WATER TANK ( POLISHING PLANT AREA ) 74M [Link] NO. 1 TO 6 L

CONTRACTOR:

13mm ENGRAVED
WHITE LETTERS ON
BLACK BACKGROUND SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

HOLE FOR 2" HUB HOLE FOR 1.5" HUB HOLE FOR 2" HUB
C
CORRPOWER INTERNATIONAL LTD.
AZIZIA ROAD AL-MADAR INDUSTRIAL AREA
SUPPLIER:
N P O BOX 3854, AL-KHOBAR 31952 N
SAUDI ARABIA
CORRPOWER
TEL (966 13) 802 7009. EMAIL:corrpower@[Link] INTERNATIONAL LIMITED
152

8mm ENGRAVED MF / FA
P P
81

75

WHITE LETTERS ON GLM

BLACK BACKGROUND
AMH

14/08/2018

R NTS R
150 150 MANUFACTURER NAMEPLATE
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development
508
CATHODIC PROTECTION SYSTEM

12 TERMINAL JUNCTION BOX


T ( POLISHING PLANT AREA ) TANK NO. 1 TO 6 T

SHEET 03 OF 04
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-006 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

D D
LEGEND
ANODE JUNCTION BOX
FOR TREATED WATER TANK NO.1 TO 6
CP-JB-01 TO 06
SHUNT 50MV-50AMP (TYP.)
E E

ANODE FEEDER CABLES: 16mm²HMWPE CABLES


CATHODIC PROTECTION
2-CH TRANSFORMER RECTIFIER
F F

(80V/70A)
CH-1
G G
+VE
POSITIVE CABLE: 50mm² HMWPE TO ANODE GRID TREATED WATER TANK
+ ( POLISHING PLANT AREA ) TANK NO. 1 TO 6

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

H AC AC H
-VE

400 VAC / 3 PHASE / 60 Hz -


POWER SUPPLY (BY CONTRACTOR)

J 2 356-179-DRW-006 SHT. 1 OF 4 J

SPARE 1 356-179-DRW-006 SHT. 2 OF 4

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

NEGATIVE CABLE: 50mm² HMWPE


TREATED WATER TANK
( POLISHING PLANT AREA ) TANK NO. 1 TO 6

SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

MF / FA
P P

GLM

AMH

TYPICAL EXTERNAL CP SYSTEM SINGLE LINE DIAGRAM 14/08/2018

R NTS R

FOR TREATED WATER TANK ( POLISHING PLANT AREA )74M DIA. TANK NO. 1 TO 6
Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

CATHODIC PROTECTION SYSTEM


TYPICAL EXTERNAL CP SYSTEM ONE LINE DIAGRAM
T T
( POLISHING PLANT AREA ) TANK NO. 1 TO 6
SHEET 04 OF 04

PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-006 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
STEEL CHANNEL SUPPORT N
ANGLE BAR SUPPORT 100x8mm(T)
A 60x60x6mm(T) A

100
(W)
MA
KK
AH

(W1)
12mm DIA. HOLE
50
2 HOLES

KEY PLAN

GENERAL NOTES
B B
1. ALL DIMENSION ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.
3 4 5 2. SAND BLAST ALL BARE METAL PARTS TO CLEAN METAL AND PAINT
WITH 2 COATS PRIMER AND 2 COATS ENAMEL PER SAES-H-101,SAPCS-6.
YELLOW COLOR (RAL 1021)

L1)

L)
1

(
(

L1)
JUNCTION BOX

L)
C
LEGEND C

(
(
D D

ANGLE BAR SUPPORT

1220
12mm DIA. HOLE 50x50x6mm(T)
H)

E E
1670

SEE TABLE-1
(

MOUNTING SUPPORT
2" CONDUIT PVC COATED
DETAIL-1
2 SEE DETAIL-2 1.5" CONDUIT PVC COATED

100
F F

3mm(T) BENDED SHEET

6
2" U-BOLT (SUPPORT CLAMP)

3 4 5
(H1) (H1)
G G
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA

10mm SLOTTED HOLE


6 1.5" U-BOLT (SUPPORT CLAMP)
(W)
90

100
H 90 H

20 30 20 6 356-179-DRW-006
GRADE LEVEL GRADE LEVEL
5 356-179-DRW-005
SIDE VIEW FRONT VIEW
4 356-179-DRW-004

3 356-179-DRW-003

J DETAIL-2 CONCRETE FOUNDATION 2 356-179-DRW-002 J

300
6
1 356-179-DRW-001

450
PLAN VIEW
OWNER:
2" END BUSHING

760
KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


1.5" END BUSHING
SIDE VIEW Project Code

OWNER'S CONSULTANT:

FROM ANODE BED


TO POSITIVE
CABLES
JUNCTION BOX OR TR
L L

CONTRACTOR:

TABLE -1
JUNCTION BOX SUPPORT SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M JUNCTION BOX DIMENSION OF ANGLE REQUIRED CONDUIT DIMENSION M


CONTRACTOR CONSULTANT:

TYPE "W" "W1" "L" "L1" "H" "H1" DIA. & QTY. LENGTH STEEL CHANNEL SUPPORT STEEL CHANNEL SUPPORT
450 355

BOTH ENDS SHALL 77


12 TERMINAL JB. 500 358 580 540 340 110 1.5"�(x1)+2"� (x2) 966 (PVC COATED)
CONCRETE FOUNDATION CONCRETE FOUNDATION
BE NPT THREADED
CONDUIT
SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

CONDUIT
MF / FA
P P

450
TABLE -2
GLM
760

760
AMH
MATERIAL LIST
14/08/2018
ITEM DESCRIPTION
R NTS R
1 CHANNEL: STEEL: 100x8mm(T)

2 BENDED SHEET : 3mm(T) Design & Execution of Treated Water Transformer


450
Lines to the Project of
3 ANGLE: STEEL: 60 x 60 x 6mm(t) King Abdullah for Waad Al Shamal City Development
450

4 ENAMEL : YELLOW EXTERIOR


FRONT SIDE
CATHODIC PROTECTION SYSTEM
5 PRIMER: ZINC CHROMATE
TYPICAL 12 TERMINAL JUNCTION BOX SUPPORT
T T
CONCRETE FOUNDATION
SHEET 01 OF 01
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-007 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A A

MA
KK
AH

TERMINALS (TYP.)
KEY PLAN

GENERAL NOTES
B B
[Link] DIMENSIONS ARE IN MILLIMETERS UNLESS NOTED OTHERWISE.

C C

BIG FINK TEST STATION


FOR CABLE TERMINATION
D SEE DETAIL-1 LEGEND
D

COMPRESSION FIT
E
SIDE VIEW BASE & LOCKING RING E

A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA


F F

G G

H H

6 356-179-DRW-006

5 356-179-DRW-005

4 356-179-DRW-004

3 356-179-DRW-003
J 2 356-179-DRW-002
J

1 356-179-DRW-001
TOP VIEW
OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

L L

CONTRACTOR:

TERMINAL BOARD
GRADE LEVEL GRADE LEVEL
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)

M M
CONTRACTOR CONSULTANT:

CONCRETE FOUNDATION
(300 X 300 X 300)
(BY CONTRACTOR) SUPPLIER:
N N

CORRPOWER
INTERNATIONAL LIMITED

108
6mm2 THHN/THWN TEST CABLE
MF / FA
P P

6mm2 THHN/THWN REFERENCE ELECTRODE CABLES GLM

6mm2 THHN/THWN TEST CABLE 6mm2 THHN/THWN REFERENCE ELECTRODE CABLES


AMH

14/08/2018

R NTS R

DETAIL-1
BIG FINK TEST STATION INSTALLATION Design & Execution of Treated Water Transformer
Lines to the Project of
King Abdullah for Waad Al Shamal City Development

( ARAR AREA 301 ) TANK NO.1&2


CATHODIC PROTECTION SYSTEM

T TYPICAL BIG FINK TEST STATION INSTALLATION T

SHEET 01 OF 01
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-008 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24
PLANT NORTH

THIS DRAWING
N

A MATERIALS FOR CADWELD CONNECTION (EACH TANK) A

MA

CODE QTY UNIT SUPPLIED BY KK


AH

12.7 mm WIDE TITANIUM


CONDUCTOR BAR 1 1 EA CADWELD MOULD FOR 35mm SQ. CABLE CORRPOWER
POWER FEED ASSEMBLY TO BE
OUTER HEAT SHRINK SLEEVE FACTORY RESISTANCE FIELD WELDED TO CONDUCTOR BAR
INNER HEAT SHRINK SLEEVE 2 2 EA CADWLED POWDER NO.25 (CARTRIDGE) CORRPOWER
WELDS (TYP. 6) OF ANODE GRID (6 WELDS REQUIRED KEY PLAN
ON 25mm INTERVALS) 3 2 EA FLINT GUN CORRPOWER
25 GENERAL NOTES
B B
1. ALL DIMENSIONS ARE IN MILLIMETERS UNLESS

X X X X X X OTHERWISE STATED.
2. ALL C.P. MATERIALS AND INSTALLATIONS SHALL BE
TANK SHELL
ACCORDING TO THE ARAMCO STANDARDS AND
SPECIFICATIONS.
130 150
[Link] THE INSTALLATION PROCEDURE REFFER DESIGN
DOCUMENT.
[Link] SPOT WELDING IS REQUIRED AT EACH CROSSING OF
16mm SQ. KYNAR HMWPE INSULATED COMPRESSION BUTT SPLICE HIGH VOLTAGE ELECTRICAL TAPE MMO RIBBON ANODE TO TITANIUM CONDUCTOR BAR AND
(BLACK COLOR)POWER FEED CABLE THERMITE WELD TITANIUM CONDUCTOR TO TITANIUM CONDUCTOR.
TANK SHEEL
C C

TANK BOTTOMPLATE

TYPICAL POWER FEED ASSEMBLY


TANK BOTTOM PLATE

DETAIL 5
GRADE LEVEL
D D
LEGEND
CABLE TO TRANSFORMER/RECTIFIER

RING WALL

E NEGATIVE AND TEST CABLES CONNECTION DETAIL E

DETAIL-4

6-MASONRY ANCHORS
A ISSUED FOR APPROVAL 2018/08/14 GLM MF/FA
F 6-MACHINE SCREWS TANK BOTTOM PLATE
F
ANODE JUNCTION BOX
NO.10 x 25mm
SEE DWG. NO. 356-179-DRW-007 4-MASONRY ANCHORS
4-MACHINE SCREWS
CONCRETE SLAB NO.10 x 25mm C
L
305x305x76mm
TANK SHELL
E
BL

300
CA
C
I
TR
EC
EL
G D G
UN
RO
RG
DE
UN

2"[Link] COATED STEEL

300
CONDUIT FOR NEGATIVE
CABLE TO TR UNIT 4"DIA. PVC COATED STEEL CONDUIT 3"DIA. PVC SLEEVE WITH CAP
E
AC FOR ACCESS OF POSITIVE HEADER CABLES
RF
SU 9 356-179-DRW-006
ED
H SH CONCRETE WALL H
NI
FI
8 356-179-DRW-005

7 356-179-DRW-007

6 356-179-DRW-006

5 356-179-DRW-005
CABLE MARKER
4 356-179-DRW-004
CP SYSTEM CONDUIT ENTRY
DETAIL 3 3 356-179-DRW-003
J 2 356-179-DRW-002
J
DETAIL 2 1 356-179-DRW-001

OWNER:

KINGDOM OF SAUDI ARABIA

K NATIONAL WATER COMPANY (NWC) K


Project Code

OWNER'S CONSULTANT:

SWEET SAND/CEMENT MIXTURE


L TANK SHEEL L

TANK BASE
CONTRACTOR:

50mm SQ. HMWPE NEGATIVE CABLE


CONDUIT (BY S.S.E.M)
THERMITE WELDED TO TANK RIM
(SEE DETAIL 4)

80
SAUDI SERVICES FOR ELECTRO MECHANIC WORKS(Closed Joint Stock Company)
SUPPORT (BY CORRPOWER)

160
M M
SEE DWG. 356-179-DRW-007 CONTRACTOR CONSULTANT:

PVC COATED CONDUIT 2" DIA.


(BY S.S.E.M)

4" [Link] OUT FOR PIPE


CONCRETE FOUNDATION FOR CONSTRUCTION SUPPLIER:
(BY S.S.E.M)
N N
(BY S.S.E.M)
PVC COATED CONDUIT 3" DIA. CORRPOWER
INTERNATIONAL LIMITED
(BY S.S.E.M)
GROUND LEVEL

MF / FA
P P

16mm SQ. HMWPE ANODE HEADER CABLES GLM


REFERANCE ELECTRODE CABLES TO TEST STATION

16mm SQ. THHN/THWN CABLES MMO RIBBON ANODE AMH

CABLE TO ANODE JUNCTION BOX TITANIUM CONDUCTOR BAR


14/08/2018
+VE
TO TRANSFORMER RECTIFIER UNIT
R NTS R
-VE RING WALL
Design & Execution of Treated Water Transformer
50mm SQ. HMWPE NEGATIVE Lines to the Project of
DIRECT BURIED CABLES
King Abdullah for Waad Al Shamal City Development
TO TEST STATION REFERENCE ELECTRODE CABLES CABLE TO T/R UNIT

CATHODIC PROTECTION SYSTEM


SECTION THROUGH TANK FOUNDATION FOR IMPRESSED CURRENT CATHODIC PROTECTION SYSTEM TYPICAL DETAILS FOR RING WALL ENTRANCES
T AND GRID SYSTEM FOR TANKS T
DETAIL 1
SHEET 01 OF 01
PROJECT NO. DRAWING NUMBER SIZE REV.

2018/077 356-179-DRW-009 A3 A
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24

You might also like