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XTP Series Oxygen Analyzers Overview

The XTP Series Oxygen Analyzers are designed for measuring oxygen levels in various applications, featuring robust designs for both safe and hazardous environments. The analyzers utilize thermo-paramagnetic technology for high accuracy and stability, with options for local displays and remote access. They are available in different models (XTP501 and XTP601) to suit specific installation needs and comply with various safety standards.

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0% found this document useful (0 votes)
27 views4 pages

XTP Series Oxygen Analyzers Overview

The XTP Series Oxygen Analyzers are designed for measuring oxygen levels in various applications, featuring robust designs for both safe and hazardous environments. The analyzers utilize thermo-paramagnetic technology for high accuracy and stability, with options for local displays and remote access. They are available in different models (XTP501 and XTP601) to suit specific installation needs and comply with various safety standards.

Uploaded by

rovin.raghav
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Oxygen Analyzers

XTP Series
Oxygen Analyzers in Safe or Hazardous Areas
A range of linear and stable thermo-paramagnetic analyzers for measurement of oxygen in a
variety of applications with background gases such as Nitrogen, Carbon Dioxide, Methane and
Hydrogen. The 316 stainless-steel sensor is housed in either a wall-mounted IP55 case suitable
for indoor use (XTP501) or a rugged IP66 casing (XTP601), making it suitable for a wide range of
applications. The XTP601 analyzer can be supplied with flame arrestors making it explosion-proof
and suitable for use with flammable gases and/or installation in hazardous areas.

Highlights Applications
• ATEX, IECEx, UKCA, TR CU Ex & cQPSus rated (XTP601) • Monitoring inert blanketing gases for hydrocarbon
processing
• XTP601 can be supplied meeting the requirements of
IEC61508 SIL2 • Inert gas for pharmaceutical or chemical industries
• Touch-screen display allows calibration or adjustment • Biogas, waste, landfill and digester plants
without a hot works permit (XTP601)
• Furnace gas control in steel industry
• Low cost of ownership due to minimal maintenance
• N2 generators
• Measurement ranges from 0...0.5 % to 0...50 % O2 and
• O2 generators
20/80/90...100 % O2
• Accuracy of better than ±1 % full scale (±0.2 % O2
between 80 and 100 %)
• IP55 or IP66 enclosure options
• Light guide to NAMUR 44 standard (XTP501 only)
• 2 x 4...20 mA outputs and Modbus RTU over RS485 as
standard

[Link]
Oxygen Analyzers

XTP Series Oxygen Analyzers


Technology Features
Oxygen is a paramagnetic gas, which means that it is attracted High Sensor-Stability Reduces Calibration Costs
by a magnetic field. This magnetic susceptibility is much
The sensor design largely eliminates drift associated with
greater for O2 than that of most other gas molecules and
other comparable devices, improving the stability of the
therefore this physical property is ideal for the determination
measurement. This allows longer calibration intervals and
of the level of oxygen in a wide range of background gases.
reduces both labour and consumable costs.
The XTP Series thermo-paramagnetic oxygen analyzer
Reliable Long-Term Performance
combines the paramagnetic and thermal conductivity
technologies to accurately measure oxygen. The instrument The non-depleting sensor has no moving parts, and is
is very stable which gives the user confidence in the therefore not affected by vibration or movement. This makes
measurement. This is important in safety applications such it suitable for remote and offshore installations and offers a
as blanketing of vessels or reactors in chemical plants. low cost of ownership.
In addition to the stability of the Michell XTP sensor, the Easy Installation with Local Display
insensitivity to mechanical shock is another advantage of
The analyzers are either IP55 or IP66 and can be installed
the thermo-paramagnetic technology. As it relies solely upon
very close to the sample point. This provides many benefits
fluctuations in magnetic fields, and not internal moving
such as:
parts, the sensor will operate efficiently under a wide range
of environmental conditions. It is suitable for installation • With built-in HMI, no need to radio/walk back to a control
where vibration or movement could pose a problem for room (saves effort)
other sensor types. The measuring sensors are coated in
borosilicate glass and mounted on platinum wire giving • Less sample line or cabling (saves cost)
excellent resistance to corrosion and less susceptible to • Greater choice of installation points (flexibility)
permeation of hydrogen or helium.
Outputs:
SIL2 Option The Analyzers are supplied with the following as standard:
The XTP601 can now be purchased meeting the requirements • Two 4...20 mA outputs
of IEC61508 SIL2. A supplementary SIL manual will be
supplied with the analyzer allowing the user to integrate the • Modbus RTU over RS485
unit into their functional safety system. • Two alarm relays for concentration
• mA can be driven High or Low according to NAMUR when
cell temperature is not stable.

Flexible Packaging
The XTP Series oxygen analyzers are suitable for Safe (GP) or Hazardous (EX) Area classification depending on the individual
customer's needs. This allows the user to determine the price to feature ratio that best suits each installation.
XTP601 (EX1, GP1 or GP2) XTP501 (GP1)
The analyzer provides a local This analyser is suitable for light
HMI for the user to access all the industrial applications and shares all
functions of the analyzer through the same features and benefits in a
the glass via capacitive buttons. As lightweight IP55-rated wall-mounted
well as displaying the target gas enclosure. All electrical connections
concentration, there is a status bar are accessible without opening the
showing messages. The user can case and all mating connectors are
scroll through the front screens supplied.
to see a graph of the latest period
(user defined), min and max values,
reading from an external sensor and
alarm history.

XTP501 (GP2) Application Software


The base model oxygen gas The XTP application software will
analyzer without integrated display allow the user remote access to
for customers with a local control the unit. This includes displaying
system. An optional remote display the target gas concentration,
is available for set-up, diagnostics alarms, graphs, changing
and calibration for clients with parameters and even remote
multiple units. calibration.

[Link]
180mm 7.09"
165mm 6.50"

24mm 0.93"
155mm 6.10" Oxygen Analyzers
10mm 0.39"

Product Dimensions
XTP601
180mm 7.09"

165mm 6.50"

10.24"
8.66"

9.45"
155mm 6.10"

24mm 0.93" 10mm 0.39"

6.69"

220mm

240mm
260mm
5.12"
170mm

3.54"
130mm

90mm
0.87"

10.24"
8.66"

9.45"
22mm
O 6mm 0.24" Max screw diameter
6.73"

1/8" Tube fitting

220mm

240mm

260mm
5.12"

25mm 1.00"
171mm

3.54"
130mm

XTP501
90mm
0.87"

1/8" Tube fitting O 6mm 0.24" Max screw diameter


22mm

25mm 1.00"

4.96"
126mm
2.42"
61mm
THIS DOCUMENT IS THE PROPERTY OF MICHELL MATERIAL:
INSTRUMENTS LTD. AND MUST NOT BE COPIED
TOLERANCES & DIMENSIONS DRAWING TITLE:
NOR DISCLOSED TO A THIRD PARTY WITHOUT
3rd ANGLE 0 DEC. PLACE: ± 0.5
THE CONSENT OF MICHELL INSTRUMENTS.
PROJECTION
69mm
1 DEC. PLACE: ± 0.2
2 DEC. PLACE: ± 0.1
2.71"
XTP501 Tran
HOLES Ø:± 0.1
A ------ 20/02/19 JSL
ANGLES:± 0.5°
REV ECN DATE DESCRIPTION CREATED APPROVED MICHELL INSTRUMENTS LTD. 20/07/2016 F0150 SCALE: 1:2 DRAWING UNITS: mm PROJECT: 7196

99mm 3.89"

Related Industrial Products THIS DOCUMENT IS THE PROPERTY OF MICHELL


INSTRUMENTS LTD. AND MUST NOT BE COPIED
MATERIAL:
TOLERANCES & DIMENSIONS DRAWING TITLE:
NOR DISCLOSED TO A THIRD PARTY WITHOUT
3rd ANGLE 0 DEC. PLACE: ± 0.5
THE CONSENT OF MICHELL INSTRUMENTS.
PROJECTION 1 DEC. PLACE: ± 0.2
2 DEC. PLACE: ± 0.1 XTP501 Transm
HOLES Ø:± 0.1
A ------ 20/02/19 JSL
ANGLES:± 0.5°
REV ECN DATE DESCRIPTION CREATED APPROVED MICHELL INSTRUMENTS LTD. 20/07/2016 F0150 SCALE: 1:2 DRAWING UNITS: mm PROJECT: 7196

Minox i XTC601 Easidew PRO I.S. GPR-1200 ATEX

Intrinsically Safe Oxygen Binary Gas Process Dew-Point Portable Trace Oxygen
Transmitter Analyzer Transmitter Analyzer

[Link]
Oxygen Analyzers

Technical Specifications
Product XTP601 XTP501
Performance Specifications
Measurement Technology Thermo-paramagnetic oxygen sensor
Measured Gas Oxygen (O2)
Analyzer is calibrated in the background gas of the process. Standard backgrounds include
Background Gas
N2, CO2, CH4, H2, He & BIOGAS.
Gas Requirements Non-condensing sample with particles <3μm
Analyzer is calibrated to the range the customer requires. Select from:
Measurement Range
0...0.5 % up to 0...50 % and 20...100 % up to 90...100 %
0.01 %
Display Resolution
0.1 % for suppressed zero ranges
Display Type Backlit LCD (not on 501-GP2 model)
< ±1 % of range or ±0.02 % O2, whichever is greater
Intrinsic Error (Accuracy)
< ±0.2 % O2 or 1 % of range, whichever is greater (for suppressed zero ranges 20/80/90 to 100 %)
Response Time (T90) < 15 seconds (with High Speed Response (HSR) Enabled)
Repeatability ±0.2 % of range or 0.02 % O2, whichever is greater
Linearity ±0.5 % of range or 0.05 % O2, whichever is greater
Zero Stability ±0.25 % of range per month
Range Stability ±0.25 % of range per month
Sample Flow Rate (General Purpose) 100...500 ml/min (0.25...1.0 scfh)
Sample Flow Rate (Ex Version) 270...330 ml/min (0.57...0.7 scfh) N/A
Sample Flow Effect < 1 % of range for flows within stated range (calibrated at 300 ml/min)
Sample Pressure 0.75...2 BarA (unit must be calibrated at the same pressure as sample)
Sample Temperature A constant temperature between 5 and 55 °C (41 °F and 113 °F)
Sample Cell Temperature +50 °C (+122 °F) (optional on 601 model only: +55 °C and +60 °C (+131 °F and 140 °F))

Electrical Specifications
1 off mA input for an external sensor (can be displayed on the screen)
Analog Inputs
1 off mA input to act as an active compensation for the process conditions
Analog Outputs 2 off 4...20 mA outputs (powered with 24V excitation voltage)
Output Ranges Primary range is set to the calibrated range of the instrument. The second is user-selectable
Alarms 2 off single pole changeover relays for O2 concentration (250 V, 5 A max)
Datalogging Digital communications can be used to log the output from the analyzer on an external device
Digital Communications Modbus RTU over RS485
Power Supply 24 V DC, 1.5 A max

Operating Conditions
Ambient Temperature +5...+60 °C (+41 °F...+140 °F) +5...+40 °C (+41 °F...+104 °F)

Mechanical Specifications
Warm-up Time < 25 minutes (at 20 °C/68 °F ambient)
Stabilization Time 5 minutes
Wetted Materials 316 stainless steel, borosilicate glass, platinum, (plus O-ring)
Dimensions (w x d x h) 234 x 234 x 172 mm (9.21 x 9.21 x 6.77”) 260 x 180 x 128 mm (10.24 x 7.09 x 5.04”)
Weight 9.7 kg (21.3 lbs) Approx. 3 kg (6.6 lbs)
O-Ring Materials Viton, Silicone or Ekraz Viton
1/4" NPT Female (GP1)
Gas Connection 1/8" bulkhead standard
1/8” NPT Female (Ex & GP2)
Ingress Protection IP66, NEMA 4X IP55
Hazardous Area Classification
II 2 G D Ex db IIB +H2 T6 Gb
ATEX/UKCA N/A
Ex tb IIIC T85 °C Db IP66
Ex db IIB +H2 T6 Gb
IECEx N/A
Ex tb IIIC T85 °C Db IP66
Silicon: Ta O-ring = -40 °C...+60 °C *
Temperature Ranges for ATEX/UKCA
Viton: Ta O-ring = -15 °C...+60 °C * N/A
and IECEx as per O-Ring Type
Ekraz: Ta O-ring = -10 °C...+60 °C *
Class I, Division 1, Groups B,C & D T6
cQPSus Class I, Zone 1 N/A
AEx db IIB+H2 T6 Gb / Ex db IIB+H2 T6 Gb
TR CU Ex 1Ex d IIB+H2 T6 Gb N/A
* Maximum temperature of +50 °C for North America, +55 °C for TR CU Ex (EAC).

Michell Instruments adopts a continuous development programme which sometimes necessitates specification changes without notice.
Issue no: XTP Series_97314_V8.6_EN_0323

[Link] © 2023 Michell Instruments

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