Job-Order Costing: Unit Cost Calculation
Job-Order Costing: Unit Cost Calculation
2. External reporting
a. Determine value of ending inventories
• costs attached to products that have not been sold are included in ending inventories on the
balance sheet
B. Absorption Costing
○ Used for external financial reports...
○ all manufacturing costs, both fixed and variable, are assigned to units of product—units are said to
fully absorb manufacturing costs.
• Job-order costing
○ Definition of job-order costing:
• "Used in situations where many different products, each with individual and unique features,
are produced each period."
• A costing method used when a company produces many different products, and each product
batch (job) has unique specifications.
• The company tracks costs per job because each order may differ in materials, labor, or
production requirements.
• The text reminds us that manufacturing costs fall into three categories:
1. Direct Materials
2. Direct Labor
3. Manufacturing Overhead
• A job-order costing system tracks all three of these costs and assigns them to specific jobs so that a unit
product cost (cost per item) can be determined.
• Then proceeds to explain their meeting:
○ Loops Unlimited wants only two couplings because these are prototypes for a new, high-
performance roller coaster with more speed and extreme movements than normal rides.
○ These two units will be used for testing. If they pass, Yost will likely be chosen to supply all the
couplings for the entire ride—meaning much more business.
○ Yost agreed to produce the two experimental couplings at cost (meaning no profit) just to build a
relationship and secure future business.
○ The controller, Marc, confirms that they can document the costs accurately using their job-order
costing system. Loops Unlimited will pay Yost exactly the unit product cost for each of the two
prototype couplings.
This setup allows the textbook to demonstrate how a real company uses job-order costing to track
materials, labor, and overhead and calculate the final unit cost.
• bill of materials
• "A document that lists the quantity of each type of direct material needed to complete a
unit of product"
• Document specifying Direct Materials quantity per unit.
• production order
• When an agreement has been reached with the customer concerning the quantities,
prices, and shipment date for the order.
• Time tickets
• A daily record showing what job an employee worked on and for how long.
• This is to keep track of direct labor accurately.
• Companies use digital systems with bar codes to record their information automatically:
1. Each employee has a bar-code ID.
2. Each job has its own bar code.
3. When an employee begins work on a job, they scan:
▪ a “task start” bar code
▪ their employee badge
▪ the job’s bar code
4. When finished, they scan “task complete” plus their badge and the job again.
▪ The computer records the time spent and automatically calculates labor cost.
• Direct labor cost is posted to that job’s job cost sheet.
• Indirect labor cost (e.g., maintenance) goes into manufacturing overhead,
not the job cost sheet.
EXAMPLE 1:
• the time ticket shows:
○ $90 of direct labor for Job 2B47 → added to the job’s cost
○ $18 of indirect labor for maintenance → goes to overhead, not to the
job
**Companies instead allocate to assign overhead costs to products and to spread overhead across jobs
based on something measurable
• Allocation base
• "A measure such as direct labor hours (DLH) or machine-hours (MH) that is used to assign
overhead costs to products and services."
• allocation bases in manufacturing:
○ Direct labor hours
○ Direct labor cost
○ Machine-hours
○ Units produced (only if one product is made)
Steps in computing:
1. Estimate the total amount of the allocation base (the denominator) that will be
required for next period’s estimated level of production.
i. done first because total manufacturing overhead cost includes variable overhead
costs that depend on the amount of the allocation base.
2. Estimate the total fixed manufacturing overhead cost for the coming period and the
variable manufacturing overhead cost per unit of the allocation base
3. Use the cost formula to estimate the total manufacturing overhead cost (the
numerator) for the coming period:
Formula: Y = a + bX
• where,
○ Y = The estimated total manufacturing overhead cost
○ a = The estimated total fixed manufacturing overhead cost
○ b = The estimated variable manufacturing overhead cost per unit of the allocation
base
○ X = The estimated total amount of the allocation base
• If there is more than on production department, them each dept may have a different
variable MOH cost per unit of the allocation base.
○ The formula: Y = a + bX (applied to each dept. Separately)
• overhead application
• "The process of assigning overhead cost."
• Formula for determining the amount of overhead cost to apply to a particular job is:
EXAMPLE 1:
• If the predetermined overhead rate is $20 per direct labor-hour, then $20 of overhead
cost is applied to a job for each direct labor-hour incurred on the job. When the allocation
base is direct labor-hours, the formula becomes:
• The overhead applied to a job is not the actual overhead the job used.
• Actual overhead (electricity, factory rent, maintenance) cannot be traced to each job, so
companies spread overhead across jobs using the predetermined rate.
• It would be a direct cost if overhead could be traced directly.
• Normal costing
• An overhead application, this overhead assigned to the job is simply a share of the total
overhead that was estimated at the beginning of the year.
So you multiply:
• Actual base × estimated rate
• Manufacturing Overhead—A Closer Look
○ In the book, shows how a company calculates and uses a predetermined overhead rate (POHR) using
real numbers from Yost Precision Machining.
So the company expects $800,000 total overhead costs for the year
NOTE:
○ Chapter 2 is based on normal costing/normal cost system
• Assigns actual direct materials and direct labor costs to jobs; however, it does not assign actual
overhead costs to jobs.
• Many companies use normal cost systems; however, companies can also use other types of
cost systems, such as actual costing and standard costing.
• The Need for a Predetermined Rate
○ Question: Why not use actual overhead costs and actual activity (like actual labor-hours) instead of
predetermined rate based on estimates?
○ Factors:
1. Monthly or quarterly actual rates fluctuate too much
• If actual overhead rates are recalculated every month or every quarter, they jump up and down
because of seasonal changes in costs.
Example:
• In Illinois, factory heating costs are high in winter.
• Cooling costs are high in summer.
• Spring and fall are mild → costs are low.
○ If overhead were calculated monthly:
▪ Winter → overhead rate would increase
▪ Summer → overhead rate would increase
▪ Spring/Fall → overhead rate would decrease
• The consequence: two identical jobs would get different overhead costs simply because
they were done in different months—not because they actually used different resources.
• This makes product costing:
▪ inconsistent
▪ misleading
▪ hard to compare
• Managers consider these seasonal fluctuations useless and confusing.
2. If we compute the rate once a year using actual data, we must wait until year-end
• If avoiding the monthly fluctuations and compute one annual actual rate, then managers must
wait until:
• actual overhead costs for the whole year are known.
• actual allocation base for the whole year is known.
(This information is only available at year-end)
• The result: Jobs completed earlier in the year won't have a known final cost until December.
EXAMPLE:
• Job 2B47 is finished and shipped in March
○ But actual overhead for the whole year won’t be known until December
○ So it is hard to know its total cost until December
• This is impractical because:
○ bill customers properly
○ evaluate profits
○ manage costs during the year
○ financial reporting becomes difficult
• Companies can’t wait that long.
Therefore:
• Unit cost is used for reporting and pricing
• Incremental cost is used for decision-making
They are different.
2. Pricing decisions
• Companies often use cost-plus pricing:
Example:
If Job A costs $100, and the markup is 50%,
Selling price = $100 + ($100 × 50%) = $150
• Managers rely on accurate job costs to set prices that:
○ cover manufacturing cost
○ cover nonmanufacturing cost
○ produce profit
These costs cannot be traced to one specific job, so companies must allocate (spread) them using an
allocation base (e.g., labor hours, machine hours).
If the company uses the wrong allocation base, the overhead assigned to each job will be wrong.
In a nutshell:
○ Job-order costing helps managers plan and price products.
○ But if overhead costs are assigned incorrectly, job costs become distorted—leading to bad decisions.
Example:
○ Machine-related overhead → allocated using machine-hours
○ Labor-related overhead → allocated using labor-hours
○ Setup-related overhead → allocated using number of setups
Using multiple cost drivers makes job costs far more accurate.
2. Assembly Department
○ Mostly uses labor (workers doing manual assembly)
○ Overhead is driven mainly by labor-hours
• So overhead should be applied using direct labor-hours
(e.g., $15 per labor-hour)
This method is better because it assigns overhead based on how each department actually uses
resources. This leads to:
○ More accurate job costs
○ Better pricing
○ Better decisions
○ Less cost distortion
The company:
• Milling Department uses machine-hours to apply overhead
• Assembly Department uses labor-hours to apply overhead
○ This matches how each department actually consumes overhead.
○ Because depts. Behave differently, using multiple overhead rates is necessary for precise calculation
of job costs.
• Milling Department
• Fixed OH = $390,000
• Variable OH = $2 × 60,000 machine-hours = $120,000
• Total OH = $510,000
• Assembly Department
• Fixed OH = $500,000
• Variable OH = $3.75 × 80,000 labor hours = $300,000
• Total OH = $800,000
Milling
• Job 407 used 90 machine-hours
• 8.50 x 90 = 765
Assembly
• Job 407 used 20 labor-hours
• 10 × 20 = 200
○ Add:
• Direct materials
• Direct labor
• Applied overhead (from both departments)
○ Milling:
• DM = $800
• DL = $70
• OH = $765
○ Assembly:
• DM = $370
• DL = $280
• OH = $200
PURPOSE:
• Using two different departmental overhead rates gives a more accurate job cost because it reflects:
○ Milling overhead driven by machine use
○ Assembly overhead driven by labor use
• If the company used:
○ a plantwide rate based only on labor-hours or a plantwide rate based only on machine-hours
○ So, departmental rates = more accurate costing = better decisions.
Activity-based costing
○ "When a company creates overhead rates based on the activities that it performs, it is employing an
approach"
○ Instead of just making one rate per department, companies can create overhead rates for the
specific activities that cause overhead costs.
• ABC creates:
• A separate cost pool for each major activity
• A separate allocation base for each activity
• A separate overhead rate for each activity
Feature / Plantwide Overhead Rate Departmental Overhead Rates Activity-Based Costing (ABC)
Method
Number of 1 single rate for the entire One rate per department Many rates (one per activity)
Overhead plant
Rates
Allocation Only one (e.g., direct labor- Different base per department (e.g., DLH Multiple activity cost drivers (e.g., setups,
Base Used hours or machine-hours) in Assembly, MH in Machining) inspections, machine-hours, order processing)
Best For Simple production processes Companies with clear departmental Companies with diverse products and many
and similar products differences in processes overhead-causing activities
Strengths Easy, fast, low cost More accurate than plantwide; Most accurate; matches overhead to activities
recognizes department differences used
Weaknesses Can distort costs if products Still oversimplifies if departments Time-consuming and costly to maintain
use resources differently perform multiple activities
Example Small print shop using mostly Factory with Machining Dept (machine- Electronics factory with many activities (setups,
Situation labor → uses one PLANTWIDE hours) and Assembly Dept (labor-hours) testing, engineering changes) → uses separate
rate based on DLH → uses one rate per department rates for each activity
Example One rate: $500,000 MOH ÷ Machining Dept: $300,000 ÷ 6,000 MH = Setups: $100,000 ÷ 500 setups = $200/setup;
Calculation 10,000 DLH = $50/DLH $50/MH; Assembly Dept: $200,000 ÷ Testing: $150,000 ÷ 3,000 test-hours = $50/hr
4,000 DLH = $50/DLH
Typical Users Small manufacturing shops Medium-sized manufacturers with Large or complex manufacturers with varied
distinct departments processes
• Example:
• Example:
Applied = $95,000; Actual = $100,000
Underapplied = $5,000 Applied = $105,000; Actual = $100,000
Overapplied = $5,000
1. Underapplied Overhead:
• Increase COGS = Decreases Net Operating Income
2. Overapplied Overhead:
• Decrease COGS = Increases Net Operating Income
Overhead Type Applied vs. Actual Effect on COGS Effect on Net Income
Underapplied Applied < Actual Increase Decrease
Overapplied Applied > Actual Decrease Increase
RECALL:
job cost sheet
○ a detailed record that accumulates all costs for a specific job:
• Direct materials
• Direct labor
• Manufacturing overhead
○ Each job cost sheet shows the total product cost for that job.
Subsidiary ledger
○ When all job cost sheets are collected together
○ This ledger supports the balances reported on the financial statements:
• Work-in-Process (WIP)
• Finished Goods (FG)
• Cost of Goods Sold (COGS)
TO SUMMARIZE: Job cost sheets explain what specific jobs make up the amounts reported on the balance
sheet and income statement.
• The costs on the job cost sheets directly flow into financial statements.
• WIP shows costs of jobs still in production.
• Finished Goods shows completed but unsold jobs.
• COGS shows the cost of jobs that were sold.
• The basic principle is the same: costs are accumulated for each individual “job” or client FOR SERVICE
COMPANIES too.
• How Jobs Are Defined in Service Companies
○ Each client or project is treated as a job.
• Example sectors:
• Law firms: Each client’s case = one job
• Movie studios: Each film = one job
• Hospitals: Each patient treatment or procedure = one job
• Repair shops: Each repair order = one job
SUMMARIZE:
• Job-order costing is versatile: It can track costs for any organization handling unique jobs or projects.
• The system allows service companies to:
○ Determine the cost of each client or project
○ Set appropriate prices or fees
○ Monitor profitability of each job