Philips Components

Product specication

Metal lm resistors
FEATURES Precision resistors in small outlines Low noise. APPLICATIONS All general purpose applications. QUICK REFERENCE DATA VALUE DESCRIPTION MRS16S Resistance range Resistance tolerance and series Maximum dissipation at Tamb = 70 C Thermal resistance (Rth) Temperature coefcient Maximum permissible voltage (DC or RMS) Basic specications Climatic category (IEC 60068) Stability after: load: R 100 k R > 100 k climatic tests: R 100 k R > 100 k soldering: R 100 k R > 100 k short time overload R/R max.: 0.1% + 0.05 R/R max.: 0.25% + 0.05 R/R max.: 0.25% + 0.05 R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 200 V IEC 60115-1 and 60115-2 55/155/56 0.4 W 170 K/W 50 106/K 4.99 to 1 M 1%; E24/E96 series DESCRIPTION A homogeneous film of metal alloy is deposited on a high grade ceramic body. After a helical groove has been cut in the resistive layer, tinned connecting wires of electrolytic copper are welded to the end-caps.

MRS16S/25
The resistors are coated with a green lacquer which provides electrical, mechanical, and climatic protection. The encapsulation is resistant to all cleaning solvents in accordance with MIL-STD-202E, method 215, and IEC 60068-2-45.

MRS25 1 to 10 M 0.6 W 150 K/W 350 V

R/R max.: 0.5% + 0.05 R/R max.: 0.5% + 0.05 R/R max.: 0.5% + 0.05 R/R max.: 0.5% + 0.05 R/R max.: 0.1% + 0.05 R/R max.: 0.1% + 0.05 R/R max.: 0.25% + 0.05

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
ORDERING INFORMATION Table 1 Ordering code indicating resistor type and packaging ORDERING CODE 2322 15. ..... TYPE BANDOLIER IN AMMOPACK 1000 units MRS16S MRS25 Ordering code (12NC) The resistors have a 12-digit ordering code starting with 2322 15 The subsequent 2 digits indicate the resistor type and packaging; see Table 1. The remaining 4 digits indicate the resistance value: The first 3 digits indicate the resistance value. The last digit indicates the resistance decade in accordance with Table 2. 7 1.... 6 1.... Table 2 Last digit of 12NC LAST DIGIT 8 9 1 2 3 4 5 6 5000 units 7 2.... 6 2....

MRS16S/25

BANDOLIER ON REEL 5000 units 7 3.... 6 3.... ORDERING EXAMPLE The ordering code of a MRS16S resistor, value 750 , on a bandolier of 1000 units in ammopack is: 2322 157 17501.

RESISTANCE DECADE 1 to 9.76 10 to 97.6 100 to 976 1 to 9.76 k 10 to 97.6 k 100 to 976 k 1 to 9.76 M 10 M

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
FUNCTIONAL DESCRIPTION Product characterization

MRS16S/25

Standard values of nominal resistance are taken from the E24/E96 series for resistors with a tolerance of 1%. The values of the E24/E96 series are in accordance with IEC publication 60063.

handbook, full pagewidth

0.5 P (W) 0.4

T amb = 40 oC

70 oC

0.3

100 C

0.2

125 oC

0.1 155 oC

Tm ( oC)

10

h 00 00 0h

22

22
1

1k k

0k

22

0k

1.5 2.0

1.0 1.5

0.7 1.0

0.5 0.7

0.3 0.5

0.2 0.3

0.1 % 0.2 %

R / R for R R / R for R

220 k 220 k
MEA684

MRS16S

Fig.1 Drift nomogram.

1998 Aug 28

Philips Components

Product specication

Metal lm resistors

MRS16S/25

handbook, full pagewidth

0.6 P (W)

T amb = 40 oC

70 oC

0.4

100 C

0.2

125 C

Tm ( oC)
1 4 k 7k 1 M

155 oC

10

00

0h 00 h

10

1.5

1.0

0.7

0.5

0.3

0.2

0.1

% R / R for R 1 M

MBG544

MRS25

Fig.2 Drift nomogram.

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
Limiting values TYPE MRS16S MRS25 Note LIMITING VOLTAGE(1) (V) 200 350

MRS16S/25

LIMITING POWER (W) 0.4 0.6

1. The maximum voltage that may be continuously applied to the resistor element, see IEC publication 60115-1. The maximum permissible hot-spot temperature is 155 C. DERATING The power that the resistor can dissipate depends on the operating temperature; see Fig.3.

handbook, 4 columns Pmax (%Prated)

CCB412

100

50

0 55

50

70

100

155 Tamb (C)

Fig.3 Maximum dissipation (Pmax) in percentage of rated power as a function of the ambient temperature (Tamb).

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
PULSE LOADING CAPABILITIES

MRS16S/25

3 10 handbook, full pagewidth

MEA685 - 1

P max (W) 10 2 t p /t i = 1000 500 200 100 50 20 10 5 1 2

10

10 1 10 6 MRS16S

10 5

10 4

10 3

10 2

10 1

t i (s)

Fig.4

Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).

MEA689

handbook, full pagewidth

600

Vmax (V) 500

400

300

200

100

0 10 6 MRS16S

10 5

10 4

10 3

10 2

10 1

t i (s)

Fig.5

Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 6

1998 Aug 28

Philips Components

Product specication

Metal lm resistors

MRS16S/25

10 3 handbook, full pagewidth Pmax (W) 10 2 t p /t i = 1000 500 200 100 50 10 20 10 5 1 2

MLB653

10 1 10 6 MRS25

10 5

10 4

10 3

10 2

10 1

t i (s)

Fig.6

Pulse on a regular basis; maximum permissible peak pulse power ( P max ) as a function of pulse duration (ti).

handbook, full pagewidth

1200

MLB737

Vmax (V) 1000

800

600

400

200

0 10 6 MRS25

10 5

10 4

10 3

10 2

10 1

t i (s)

Fig.7

Pulse on a regular basis; maximum permissible peak pulse voltage ( V max ) as a function of pulse duration (ti). 7

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
Application information

MRS16S/25

handbook, halfpage

100

MEA681

T (K)

handbook, halfpage

50

MEA682

T (K)

80

40

2 mm 5 mm 10 mm 15 mm

60

30

40

20

20

10

0 0 0.2 0.4 P (W) 0.6

0 0 0.2 0.4 P (W) 0.6

MRS16S

MRS16S

Fig.9 Fig.8 Hot-spot temperature rise (T) as a function of dissipated power.

Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.

handbook, halfpage

100

MEA686

handbook, halfpage

50

MEA687

T (K)

T (K)

80

40 5 mm 10 mm 15 mm

60

30

40

20

20

10

0 0 0.2 0.4 P (W) 0.6 0 0.2 0.4 P (W) 0.6

MRS25

MRS25

Fig.10 Hot-spot temperature rise (T) as a function of dissipated power.

Fig.11 Temperature rise (T) at the lead end (soldering point) as a function of dissipated power at various lead lengths after mounting.

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
MECHANICAL DATA Mass per 100 units TYPE MRS16S MRS25 Marking The nominal resistance and tolerance are marked on the resistor using five coloured bands in accordance with IEC publication 60062 Colour codes for fixed resistors. Outlines The length of the body (L1) is measured by inserting the leads into holes of two identical gauge plates and moving these plates parallel to each other until the resistor body is clamped without deformation (IEC publication 60294).
For dimensions see Table 3. L1

MRS16S/25

MASS (g) 11 25

handbook, 4 columns

d
CCB414

D L2

Fig.12 Outline.

Table 3

Resistor type and relevant physical dimensions; see Fig.12 D MAX. (mm) 1.9 2.5 L1 TYP. (mm) 3.2 6.5 L2 MAX. (mm) 3.4 7.0 d (mm) 0.45 0.05 0.58 0.05

TYPE MRS16S MRS25

1998 Aug 28

Philips Components

Product specication

Metal lm resistors
TESTS AND REQUIREMENTS Essentially all tests are carried out in accordance with the schedule of IEC publication 60115-1, category LCT/UCT/56 (rated temperature range: Lower Category Temperature, Upper Category Temperature; damp heat, long term, 56 days). The testing also covers the requirements specified by EIA and EIAJ. The tests are carried out in accordance with IEC publication 60068, Recommended basic climatic and mechanical robustness testing procedure for electronic components and under standard atmospheric conditions according to IEC 60068-1, subclause 5.3.

MRS16S/25
Unless otherwise specified the following values apply: Temperature: 15 C to 35 C Relative humidity: 45% to 75% Air pressure: 86 kPa to 106 kPa (860 mbar to 1060 mbar). In Table 4 the tests and requirements are listed with reference to the relevant clauses of IEC publications 60115-1 and 60068; a short description of the test procedure is also given. In some instances deviations from the IEC recommendations were necessary for our method of specifying. All soldering tests are performed with mildly activated flux.

Table 4

Test procedures and requirements IEC 60068-2 TEST METHOD REQUIREMENTS TEST PROCEDURE MRS16S MRS25

IEC 60115-1 CLAUSE

Tests in accordance with the schedule of IEC publication 60115-1 4.4.1 4.4.2 4.5 visual examination dimensions (outline) resistance gauge (mm) applied voltage (+0/10%): R < 10 : 0.1 V 10 R < 100 : 0.3 V 100 R < 1 k: 1 V 1 k R < 10 k: 3 V 10 k R < 100 k: 10 V 100 k R < 1 M: 25 V 1 M R: 50 V 4.18 Tb resistance to soldering heat thermal shock: 3 s; 350 C; 6 mm from body: R 100 k R > 100 k 4.29 45 (Xa) component solvent resistance solderability voltage proof on insulation isopropyl alcohol or H2O followed by brushing in accordance with MIL 202 F 2 s; 235 C voltage (RMS) during 1 minute, metal block method: 400 V for MRS16S, 700 V for MRS25 R/R max.: 0.1% + 0.05 R/R max.: 0.25% + 0.05 R/R max.: 0.1% + 0.05 no holes; clean surface; no damage see Table 3 R Rnom: max. 1%

no visual damage

4.17 4.7

Ta

good tinning; no damage no breakdown or ashover

1998 Aug 28

10

Philips Components

Product specication

Metal lm resistors

MRS16S/25

IEC 60115-1 CLAUSE 4.13

IEC 60068-2 TEST METHOD

REQUIREMENTS TEST PROCEDURE MRS16S short time overload room temperature; P = 6.25 Pn (MRS25) or 6.25 0.25 W (MRS16S); 5 s on 45 s off, 10 cycles (V 2 Vmax) MRS25 R/R max.: 0.25% + 0.05

4.16 4.16.2 4.16.3 4.16.4 4.20 4.22

U Ua Ub Uc Eb Fc

robustness of terminations: tensile all samples 0.45 mm, load 5 N; 10 s 0.58 mm, load 10 N; 10 s bending half 0.45 mm, load 2.5 N; 4 90 number of samples 0.58 mm, load 5 N; 4 90 torsion other half of 3 360 in opposite directions samples bump vibration 3 1500 bumps in 3 directions; 40 g frequency 10 to 500 Hz; displacement 1.5 mm or acceleration 10 g; 3 directions; total 6 hours (3 2 hours) 30 minutes at LCT and 30 minutes at UCT; 5 cycles: R 100 k R > 100 k number of failures <10 106 no damage R/R max.: 0.1% + 0.05 no damage R/R max.: 0.1% + 0.05 no damage R/R max.: 0.1% + 0.05 number of failures <10 106

4.19

14 (Na)

rapid change of temperature

no visual damage R/R max.: 0.1% + 0.05 R/R max.: 0.25% + 0.05 R/R max.: 0.1% + 0.05

4.23 4.23.3 30 (D)

climatic sequence: damp heat (accelerated) 1st cycle damp heat (accelerated) remaining cycles 6 days; 55 C; 95 to 98% RH: R 100 k R > 100 k 56 days; 40 C; 90 to 95% RH; loaded with 0.01 Pn (IEC steps: 4 to 100 V): R 100 k R > 100 k R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 R/R max.: 0.5% + 0.05 Rins min.: 103 M R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 R/R max.: 0.5% + 0.05

4.23.6

30 (D)

4.24.2

3 (Ca)

damp heat (steady state) (IEC)

1998 Aug 28

11

Philips Components

Product specication

Metal lm resistors

MRS16S/25

IEC 60115-1 CLAUSE 4.25.1

IEC 60068-2 TEST METHOD

REQUIREMENTS TEST endurance (at 70 C) PROCEDURE MRS16S 1000 hours; loaded with Pn or Vmax; 1.5 hours on and 0.5 hours off: R 100 k R > 100 k R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 R/R max.: 0.5% + 0.05 MRS25

4.23.2

27 (Ba)

endurance at upper 1 000 hours; no load: category temperature R 100 k R > 100 k

R/R max.: 0.5% + 0.05 R/R max.: 1% + 0.05 R/R max.: 0.5% + 0.05

[Link]

temperature coefcient

at 20/LCT/20 C and 20/UCT/20 C (TC 106/K)

50 10-6/K

Other tests in accordance with IEC 60115 clauses and IEC 60068 test method 4.17 20 (Tb) solderability (after ageing) 8 hours steam or 16 hours 155 C; leads immersed 6 mm for 2 0.5 s in a solder bath at 235 5 C voltage (DC) after 1 minute, metal block method: 100 V for MRS16S, 500 V for MRS25 good tinning (95% covered); no damage

[Link]

insulation resistance

Rins min.: 104 M

4.12

noise

IEC publication 60195 (measured with Quantech-equipment):

see amendment to IEC 60115-1, Jan.87

2nd

pulse load

see Figs 4 and 5 see Figs 6 and 7

1998 Aug 28

12