High melting temperature metals in DIE casting is suitable for
a) Hot chamber process b) cold chamber process
In which of the following processes is a work piece pulled through a die to reduce its cross-
sectional area?
a) Forging
b) Extrusion
c) Drawing
d) Rolling
What is the main purpose of using a riser in casting?
a) To allow gases to escape
b) To act as a vent
c) To supply molten metal
d) To support the core
In brazing, the filler material has:
a) Higher melting point than base metal
b) Lower melting point than base metal
c) Same melting point as base metal
d) None of the above
The core is generally made of:
a) Green sand
b) Core sand
c) Molten metal
d) Ceramic
Which process is used for producing hollow cylindrical parts like pipes?
a) Die casting
b) Centrifugal casting
c) Shell moulding
d) Investment casting
Which gas defect in casting is caused by hydrogen in molten metal?
a) Blow holes
b) Air inclusions
c) Open blows
d) Pin hole porosity
Thermit welding is primarily used for:
a) Welding pipes
b) Joining railway tracks
c) Ship building
d) Sheet metal joining
Friction welding is a type of:
a) Fusion welding
b) Solid-state welding
c) Gas welding
d) Resistance welding
Extrusion is suitable for making:
a) Hollow parts
b) Sheet metal
c) Castings
d) Forgings
Metal forming is a process in which the metal is deformed plastically to get into the desired
shape.
a) True
b) False
Which casting process is best suited for making jewelry and small precise parts?
a) Die casting
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b) Investment casting
c) Shell mould casting
d) Centrifugal casting
What is the primary function of a core in sand casting?
a) Enhance solidification
b) Form internal cavities
c) Improve strength
d) Prevent shrinkage
The power source in arc welding usually provides:
a) DC only
b) AC only
c) Both AC and DC
d) Mechanical energy
In which welding process is the electrode also the filler material?
a) TIG welding
b) MIG welding
c) Laser welding
d) Plasma arc welding
Which one of the following processes uses non-consumable electrode?
a) MIG
b) SAW
c) TIG
d) SMAW
What is the main advantage of hot rolling over cold rolling?
a) Better surface finish
b) Improved dimensional accuracy
c) Higher strength
d) Lower deformation resistance
Deep drawing process is related to:
a) Cutting
b) Shearing
c) Sheet metal forming
d) Machining
A common welding defect caused by rapid cooling is:
a) Porosity
b) Crack
c) Spatter
d) Undercut
Which of the following metal forming processes is best suitable for making the wires?
a) Forging
b) Extrusion
c) Drawing
d) Rolling
Which of the following is NOT a type of pattern material?
a) Wax
b) Wood
c) Lead
d) Steel
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In which extrusion process the direction of flow of metal is in same direction as that of
ram?
a) Direct
b) Indirect
c) Impact
d) Hydrostatic
In gas welding, the flame used is a mixture of:
a) Oxygen and nitrogen
b) Oxygen and acetylene
c) Hydrogen and acetylene
d) Carbon dioxide and oxygen
What is the function of riser in casting?
a) To improve surface finish
b) To compensate for shrinkage
c) To remove slag
d) To increase speed
Submerged Arc Welding uses:
a) Non-consumable electrode
b) No shielding gas
c) Flux to protect weld
d) Tungsten electrode
Rolling process is used to:
a) Remove material
b) Shape metal by heating
c) Reduce thickness
d) Join two components
Which process uses a rotating mold?
a) Investment casting
b) Shell mold casting
c) Die casting
d) Centrifugal casting
Deep drawing is primarily used to:
a) Extrude rods
b) Draw wires
c) Make cup-shaped parts
d) Remove burrs
Gas Tungsten Arc Welding uses:
a) Consumable electrode
b) Non consumable electrode
A common defect in welding is:
a) Blow hole
b) Warping
c) Cavitation
d) Bending
Write the differences between consumable and non-consumable electrodes.
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Describe the process and applications of extrusion.
Explain the properties and function of core in sand casting.
Write short notes on any two: (i) Friction welding, (ii) Soldering, (iii) Thermit welding
Explain the process of centrifugal casting
What are the defects in welding? Write any five with causes.
Describe the investment casting process with working principle, advantages, limitations and
application.
Discuss in detail, working principle, advantages and limitations of rolling processes.
Define pattern. Explain different types of patterns allowances used.
Explain MIG welding processes with diagrams, working principles, applications,
advantages and disadvantages
List out forging defects
Differentiate between top and bottom gate.
Define followings:
a) Core, b) core print, c) chaplet, d) cope, d) drag
Differentiate between brazing and soldering
With neat sketches, explain different flames in oxy-fuel gas welding process
List out the various steps for shell making in shell moulding.
Explain the different functions of gatting system. Explain parting gate with fig
Discuss various properties of moulding sand
Explain SAW processes with diagrams, working principles, applications, advantages and
disadvantages
Write short notes on: Gas Metal Arc Welding (GMAW)
Differentiate between extrusion and drawing processes.
List advantages and disadvantages of die casting.
Tapered spure is preferable for casting : Explain
Define followings:
a) Tack weld, b) Spatter, c) Root, d) Toe, e) Crater
Differentiate between forward and backward extrusion processes.
With a neat diagram, explain the oxy-fuel gas welding process. Discuss its principle
advantages, disadvantages and applications.
Describe different types of rolling mill with fig.
Explain TIG welding processes with diagrams, working principles, applications, advantages
and disadvantages
List out different welding defects & explain any five
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