Product Details
March 1, 2005
MK, Industrial Safety Systems
Dept.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
ProSafe-RS product name
The name, ProSafe has been Yokogawas brand in the safety
market over many years.
ProSafe is a mix word of Professional and Safety. We offer
the know-how and expertise for plant safety.
RS is a newly added abbreviation of Responsive Solutions.
ProSafe-RS is named to provide the best answer for evolving
safety environment as a total, integrated solutions for process
industries.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
ProSafe-RS product color
The color gives active image of safety and
expresses our willingness to provide the
best safety solutions to customers.
Name of color:
Terracotta Orange
Background of choosing the color:
Orange represents vitality. The color stands out and gives a signal to
people.
Orange has a image of positiveness. It represents that we are willing
to play
active role in calling customers attention for safety.
Customers can easily recognize our product even from afar.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
ProSafe-RS Projects by Country
Over 300 projects from 50
countries!!
Feb. 2005 - Apr. 2008
Algeria
Angola
Australia
Austria
Belgium
Brazil
Brunei
Bulgaria
Canada
Chili
China
Italy
Congo Japan
Egypt
Kazakstan
France Korea
Germany KSA
Hungary Kuwait
India
Macedonia
Indonesia Malaysia
Iran
Mexico
Iraq
Morocco
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Page 4
Netherlands
Nigeria
Oman
Pakistan
Philippine
Qatar
Romania
Russia
Singapore
Spain
Sudan
Taiwan
Thailand
Turkey
UAE
UK
Ukraine
USA
Vietnam
Yemen
Confidenti
Key messages to customers
ProSafe-RS is Yokogawas own product backed by
field- proven CENTUM CS3000 technology and long
years of experience in safety system.
ProSafe-RS offers
- Truly integrated system of DCS and SIS
- Safety and high availability in a simple architecture
ProSafe-RS aims not only the integration of SIS to
DCS, but also our consistent business frame from
sales to service & support.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Field-proven CS3000 technology
Backed by CENTUM CS 3000 technology
Pair & Spare CPU
Redundant CPU module & I/O module
Redundant network
from control highway to data bus in a
module
V net
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Product BU, Cover
A revolution in
Safety Instrumented System
Expanding the Safety
Spectrum
ProSafe-RS offers something
more beyond conventional ESD
(emergency shutdown) system.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Product BU, traditional DCS-SIS
ProSafe-RS
- Integrated plant safety
Traditionally, DCS and SIS had
been two separate systems,
because they were built
differently by separate
vendors.
We required separate
- design
- human-machine interface
- manner for maintenance and
- additional work to connect
both systems, etc.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Product BU, Overall features
The worlds first truly
integrated safety
controller
Functional Safety mark of TUV
Rhineland
ProSafe-RS is certified SIS as
SIL3 by TV in the
integrated configuration.
ProSafe-RS is integrated
directly to V net of CENTUM
CS3000.
ProSafe-RS offers plant
safety, availability, efficiency
without compromise.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Product BU, one network
Easy System Design
-> No gateway / interface module is needed
for DCS-SIS Data Exchange.
-> No separate layout and communication design
is needed for DCS system & SIS system.
Ethernet
CS 3000 Eng.
Safety system Eng.
CS 3000 HIS
V net
CS 3000 FCS
Safety Controller
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
10
Product BU, Overall features
The worlds first truly
integrated safety controller
Benefits of integration:
- Faster project implementation
by one network,
- Greater operational efficiency
by one window,
- Lower cost of ownership by
one solution.
Advantages in terms of SIS
selection and configuration:
- Simple choice by Single SIL3,
- Availability by redundancy.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
11
Product BU, One process : one network, one
window
One process
: one network, one
window
V net supports safety-related
communications which has
been certified by TV. It
ensures the logical
segregation of DCS and SIS.
This breakthrough is the first
for the process control world.
The integrated DCS and SIS
system can eliminate
separate monitors for two
systems.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
12
Product BU, One process : one network, one
window
One network
requires no gateway or
interface hardware for data
exchange between SIS and
DCS functions.
eliminates the need to
install a dedicated safety
network.
offers much simpler and
quicker route to system
realization without complex
engineering effort for
integration.
reduces maintenance cost.
lowering total manpower on
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
13
Product BU, one network
Data exchange between Safety controllers
-> Safety Communication is available on Vnet.
(Yokogawa original safety protocol, TUV certified)
CS 3000 HIS
V net
Safety
communication
CS 3000 FCS
Safety Controller
No affect to safety comm.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
14
Product BU, one network
Data access to Safety Controller
-> No interface module is required.
CS 3000 HIS
V net
Safety Data to FCS
CS 3000 FCS
Safety Controller
Tag access
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
15
Product BU, one network
Time Synchronization by Standard V net
function
GPS as an option (IRIG interface on SCS)
CS 3000 HIS is
V net Timemaster
V net
CPU node
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
CS 3000 FCS
16
Merits of Common Architecture
Standard design of cabinet layout
Standard way of Hardware replacement
FIO
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
17
System configuration with HART module
After R1.02.00
Before R1.02.00
HIS/ENGS
PRM
HIS/ENGS
PRM
SENG
1BUS
Vnet/IP
2BUS
1BUS
2BUS
Vnet/IP
HART
SCS
signal
FFCS-L
Vnet
router
FFCS-L
Vnet
HART
SCS
HART
Equipment
HART
signal
signal
Control
Valves
SENG
HART signal
HART
Multiplexer
HART
Safety Sensor
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
between
MUX and
PRM
via Serial
Communicat
ion
ProSafe-RS R1.02
Safety
Valves
HART signal go though
ProSafe-RS
Without any HART
devices.
18
Optical ESB Bus Repeater
Possible to install I/O node at remote locations via fiber-optic cable.
Maximum 5km in total.
[Example]
Maximum 9 I/O node can be connected.
CPU node
(SSC10/50 )
Fiber-optic cable
Connector:
LC type (IEC60754-20 compliant)
Recommended cable:
Silica-Based Single-Mode Fiber
(JISC6835 SSMA -9.3/125,
IEC60793-2-50B1.1)
V-net
ESB Bus
I/O node
(SNB10D)
ESB Bus
Fiber-optic cable (4 cables)
SNB10D: Max. 9 units
I/O node
(SNB10D)
ESB Bus
Mounting unit dedicated
for optical modules
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
I/O node
(SNB10D)
ProSafe-RS R1.02
19
Product BU, One process : one network, one
window
One window
provides the same
environment to monitor SIS
and DCS in accustomed way.
eases comparison of the
control data and the safety
data, as well as alarms for
quick decision making.
improves back-tracking
analysis of integrated
events.
one solution
reduces the time and cost
required to total process
safety.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
20
Product BU, One window
Tag access from HIS to DCS data and SCS data
Integrated monitoring on HIS
CS 3000 HIS
Integrated Monitoring
- Faceplate
- Trend
- Graphic
- System status
- Alarm
- SOE
V net
ProSafe-RS SCS
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
CS 3000 FCS
21
Enhancements of CS 3000 Integration
New Safety Function for
Manual Operation from HIS
Manual operation of a valve from HIS
Manual Reset PB from HIS
Manual operation and monitoring for
an analog output (4 to 20 mA)
* Safety functions certified by TUV
= Integrated functions with CS3000
is also included TUV Certification.
Support some functions same as CS3000
Alarm suppression on HIS
User defined alarm processing levels
Plant hierarchy
*New version of CS3000 R3.08 is coming.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
ProSafe-RS R1.02
22
Product BU, One window
System status
SCS
FCS
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
23
Product BU, One window
Process alarm
ProSafe-RS
All of CS3000 and
ProSafe-RS
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
24
Product BU, One window
System Alarm
ProSafe-RS
All of CS3000 and
ProSafe-RS
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
25
Product BU, One window
1ms resolution
Time & Date
Event name
Comment
Data
Yellow shows
the trip event
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
26
Product BU, Simple solutions are always
best
A single, simple, SIL3
solution
Yokogawas state-of-the-art
design miniaturizes SIS.
Each single module
(processor, input or output) is
SIL3 rated featuring a dual
architecture and extremely
high diagnostic coverage
factor of more than 99%.
This architecture is simple to
understand, design, install
and maintain SIS.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
27
Product BU, single, simple, SIL3
SIL3 will be achieved in single Input-CPUOutput module configuration
- all redundant in a module using proven Pair & Spare CPU
from CS3000 scheme
Single CPU module
Single Input module
Input
Single Output module
CPU
Output
Circuit, MPU
MPU, memory
Circuit, MPU
Circuit, MPU
MPU, memory
Circuit, MPU
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
28
Product BU, Simple solutions are always
best
Plug-in availability
Dual redundant module
configuration for higher
system availability and fault
tolerance with no effect on
SIL3.
Redundant configuration is
selectable part by part, such
as redundant processor
modules with single input
and single output, or a single
input and redundant output.
This flexibility provides a
combination of safety and
economy.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
29
Product BU, Plug-in availability
High availability will be reached by redundant
module options of CPU module & I/O module.
- Proven redundant technology from CS3000
- Redundant options are selectable part by part!
Redundant CPU module
Redundant Input
module
Input
Redundant Output module
CPU
Output
Circuit, MPU
MPU, memory
Circuit, MPU
Circuit, MPU
MPU, memory
Circuit, MPU
Input
CPU
Output
Circuit, MPU
MPU, memory
Circuit, MPU
Circuit, MPU
MPU, memory
Circuit, MPU
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
30
Product BU, Plug-in availability
Module redundancy is for availability, not for
safety.
System is still SIL3 if all of one side are fail.
Input
CPU
Output
Circuit, MPU
MPU, memory
Circuit, MPU
Circuit, MPU
MPU, memory
Circuit, MPU
Input
CPU
Output
Circuit, MPU
MPU, memory
Circuit, MPU
Circuit, MPU
MPU, memory
Circuit, MPU
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
31
Product BU, Highly scalable architecture
ProSafe-RS employs the
same flexible and scalable
hardware standards as the
CS3000.
ProSafe-RS system can be as
small as one rack with power
supply, processor, and up to
around 100 I/O channels.
System with a (pair of)
powerful processor module
can also be extend to
support around 1000 I/O
points.
ProSafe-RS can be
distributed which will
support up to 64 stations in
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
32
Product BU, Highly scalable architecture
Distribution on Vnet
Large &
distributed
64 stations in a domain, 100 thousand tags
V net
1000 I/Os for a CPU rack and I/O
racks
* 250ms for 1000 IO points
50 I/Os
in a CPU rack
* 50ms for 50 DIO
points
Very Small
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
Total 10 racks
(1000 points)
*Target scan time
33
Product BU, Highly scalable architecture
DCS and SIS share the Vnet components
(repeater/bus converter/gateway)
DCS and SIS are integrated physically,
segregated logically.
Vnet
Domain C
Ethernet
Vnet
Domain A
Safety
ENG
ENG
HIS/ENG
HIS
CGW
SENG
CGW
Repeater
FCS
Optical
Repeater
Safety
Controller
Safety
Controller
FCS
Optical
Repeater
Safety FCS
Controller
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
FCS
FCS
BCV
Vnet
Domain B
SENG
Safety
Safety
Controller Controller
34
Safety
Controller
Product BU, A breakthrough in size
reduction
ProSafe-RS provides a
breakthrough in SIS footprint
and cabinet size comparing
with traditional safety PLCs.
These benefits are for all
users, but particularly for
any application where space
or weight is at a premium
such as
- offshore platform or
- remote equipment stations.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
35
Product BU, A breakthrough in size
reduction
Upper blue area
mentions about
engineering with IEC
61131-3.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
36
Engineering tools
IEC 61131-3 Function Block Diagram & Ladder
Diagram
System & I/O configuration
Test (Simulator on PC / Real target)
Self documentation
Version Control
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
37
Monitoring/Maintenance on Eng PC
Logic status display
System status display & Diagnostic dialog
viewer
SOE viewer
Forcing variables (Input, Output, Logic variables)
Online partial logic modification (TUV to be
certified)
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
38
Product BU, VigilantPlant
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
39
Product BU, Solutions for the safety environment
The growing influence of
functional safety standards
(IEC 61508/61511, ANSI/ISA
S84) are forcing processing
companies to adopt.
Yokogawa's commitment to
IEC 61508 - combined with
the intrinsic simplicity of
ProSafe-RS provides the
ideal platform to support this
trend.
Both ProSafe-RS and the
Yokogawa organization have
been certified to be in
compliance with IEC
61508/61511.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
40
Product BU, Solutions for the safety environment
These area mentions
about our history,
current products and
support for them.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
41
Product BU, Solutions for the safety environment
This network configuration is available.
Control domain and safety domain
integrated with BCV are also available.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
42
Integration BU, Features of ProSafe-RS
1. Meeting Safety Standards
The safety standards IEC 61508
and 61511 that have world-wide
recognition require precise
safety requirements for process
plants.
Both the ProSafe-RS product
and the YOKOGAWA
organization have been certified
by TV to be in compliance with
IEC 61508 and 61511. ProSafeRS is certified as SIL 3 in a single
module configuration.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
44
Integration BU, Features of ProSafe-RS
2. High Degree of System
Availability
While realizing SIL 3 capability
on a single module, the CPU
and I/O modules of ProSafe-RS
can have dual-redundant
configuration.
This set-up drastically prevents
unexpected plant shutdowns.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
45
Integration BU, Features of ProSafe-RS
3. Highly Scaleable
Architecture
ProSafe-RS employs the same
flexible architecture of
CENTUM CS 3000 R3, allowing
SIS functions to be configured
for any size of application.
ProSafe-RS can also meet
configuration requirements
including centralized and
distributed systems.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
46
Integration BU, Example windows
Control Window
: Control data from FCS and
safety data from SCS can be
monitored in a single window.
Alarm Window
: Alarms for both FCS and SCS
are shown in the single Alarm
Window. Operators can divide
the window to show the alarm
from SCS in the upper section
and all of the alarms in the
lower section.
Tends
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
47
VigilantPlant BU, Cover
Integrated Plant Safety
Management
for Alert Manufactures
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
48
Integrated Plant Safety Management
Safe plants call for more than emergency
shutdown.
Lets look at the big picture.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
49
SEE CLEARLY
BEFORE
A Recurrent
Ailment...
AFTER
...and a Vigilant Remedy
Heavy operator workload
by recurrent alarms
Operators are able to focus
on critical alarms and
predictive alerts
Alarm flooding going
unattended:
AAASuite advanced alarm
administrator:
-Causes oversights, delays, and
incorrect operations
-Suppresses nuisance alarms
automatically
-Leads to unnecessary plant
shutdown
-Add and highlight value-adding
alarms for quick and effective
decision making
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
50
KNOW IN ADVANCE
BEFORE
Protect Reactively,
Analyze
Retrospectively...
Reactive
protection, with
little help to operators and
little synergy with DCS
Conventional ESD system:
- Dedicated human machine
interface
/ network / database
- Analyze events retrospectively,
but realtime information for
operator is cumbersome, slow,
Industrial Safety Systems Dept.
and limited
Copyright Yokogawa Electric Corporation
AFTER
...or Predict, Avoid,
and Minimize
Emergency
Seamless monitoring of
safety data enables
prediction of critical
conditions
ProSafe-RS Safety Controller
- Common HMI and unified event
data for integrated safety
management
- Alerts operators of critical
conditions before they reach
emergency
51
ACT WITH AGILITY
BEFORE
Scrambled
Efforts...
AFTER
...or Orderly Teamwork
Re-start-up is an
intensive non-routine
operation under
extreme pressure
Non-routine but smooth and
reliable operation by
navigator
The ad-hoc approach:
Exapilot advanced operation
navigator:
-A large amount of manual
operations that demand extra
care for timing and attention to
detail
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
-Interactive and graphical software for
non-routine operational procedure
-Assists interaction intensive
procedure
-Leverages accumulated
know-how of
52
VigilantPlant BU, END
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
53
Thank you for your
attention.
Industrial Safety Systems Dept.
Copyright Yokogawa Electric Corporation
54
