Automobile industry
Volvo-
Commercial Vehicles
VOLVO:-
The Volvo Group has its origin in 1927 when
the first Volvo car rolled off the production
line at the factory in Göteborg.
Volvo’s business areas are –Passenger cars,
Commercial vehicles, Penta and Aero
products and Financial Services.
Volvo in India has its operations across
trucks, buses, construction equipment, marine
& industrial power systems.
Volvo operations in India & South Asia are
supported through a region-wide sales
service & parts network, covering over 150
points.
The production facility, established in mid-
1998, is located at Hoskote, near Bangalore.
Development and production take place in
Sweden, Belgium, Brazil and the USA, with
truck assembly operations in a number of
countries, both at our own plants and in
collaboration with locally-owned industrial
concerns.
They have eight assembly plants and eight
factories owned by local interests.
The manufacturing plant of Volvo is situated
at Dublin(USA) and Bangalore.
9 distribution centres.
The remanufacturing centre is situated at
Middletown, USA.
Volvo is marked by its core values of safety,
quality and concern for the environment.
COMMERCIAL VEHICLES:-
A commercial vehicle is a type of
vehicle that is used for carrying goods or
passengers.
Examples of commercial vehicle include:
Truck, Semi Truck, Van, Coach Bus,
Taxicab, Box Truck, Trailers, Construction
equipments
TYPES OF COMMERCIAL
PRODUCTS:-
Light Commercial Vehicles
Medium & Heavy Commercial Vehicles
MAJOR PRODUCTS:-
Trucks
Construction Equipments
Buses
Penta
Aero
Financial Services
MAJOR COMPETITORS :-
Scania-Vabis
Toyota
Tata
Nissan
Ashok Leyland
Hindustan Motors
Swaraj Mazda
PROCESS TECHNOLOGIES:-
Green technology
Fuel cells
Road to cleaner transportation
Mobility
Real-time Technologies
Co-operative Systems
Service Monitoring
Safety
Security
Information and Communication Technology
MANUFACTURING:-
Foundry
Metal shaping and machining
Metal coating
Assembly
Painting and finishing
FOUNDRY:
Foundries, whether they are integrated with
commercial vehicle assembly facilities or
independent shops, cast metal products which
play a key role in the production of
commercial vehicle.
METAL SHAPING AND
MACHINING:-
Shaping(casting) and machining
Rolling process
Shearing and forming
Machining-hole-making, milling, turning,
shaping/planing, broaching, sawing, and
grinding.
METAL COATING:-
Pickling and salt bathing
Metal finishing and electroplating-Electroless
plating, Anodising.
ASSEMBLY:-
Welding sides
Attaching to the underbody of the vehicle.
The underbody is composed of three primary
pieces of galvanized steel that include the
floor pan and components for the engine and
chassis.
Testing-dimensional and structural accuracy.
PAINTING AND FINISHING:-
Finishing is a multi-step process subdivided into 3
categories:
(1) Anti-corrosion operations, consisting of cleaning
applications, a phosphate bath, and a chromic acid
bath;
(2) Priming operations, consisting of an electro-
deposition primer bath, an antichip application,
primer-surfacer application and joint sealant
application;
(3) Finishing operations, consisting of a colour coat
application, a clear coat application, and any
painting necessary for 2-tone colour or touch-up
applications.
OPERATIONAL IMPROVEMENTS:-
Cost reduction
Quality improvement
Volvo is environmentally certified.
CO2 – neutral production
Increasing energy efficiency
Handling solvents and waste
Use of water
Importers and dealers
Cycle time reduction
Order control
Process quality control
Product quality control
Material control
Transport control
COMPETITION
IN
MARKET
INNOVATIONS:-
Thinking the unthinkable!
Bio fuels
More power less fuel
Telematics solutions
Gryphin
SUCCESS:-
Volvo construction Equipment Improves
Lead Generation 700% with WebTrends
VEST (Volvo Enhanced Stability
Technology)
Volvo hybrids
Volvo’s Green Technology
Volvo Motor Graders utilizes reform
software from Eabsoft
FAILURES:-
Volvo Electronic Throttle Module ETM
Throttle Body.
Volvo has some engine cooling problems.
Volvo has emission control failure and
various associated warning issues.
AWARDS:-
Volvo City Bus B7RLE awarded with the
Commercial Vehicle Technology of the year
2006 award.
Volvo received award for service
components distribution.
Volvo received Synovate Quality Award for
light commercial vehicles.
RECOMMENDATIONS:-
Appoint special delivery point for warranty returns
and make sure that the warranty routines are
followed so that unnecessary transports can be
reduced.
Store less cores for remanufacturing at the Core
Hub. Cores that are not needed are not necessary to
transport to the Core Hub.
Make better cost registrations and cost follow ups
and evaluate customer satisfaction to be able to find
improvement areas in the future.
GROUP NO.-7
SWATI SAINI (849)
SURBHI LAKHANI(846)
SHUSHANT YADAV(842)
RISHU BATRA(834)