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lm5164

The LM5164 is a 100V input, 1A synchronous buck DC/DC converter optimized for ultra-low EMI and designed for rugged applications, including industrial power supplies and battery packs. It features a wide input voltage range, integrated MOSFETs, and low quiescent current, making it suitable for high-efficiency designs. The device is available in an 8-pin SO PowerPAD package, facilitating compact and reliable circuit designs.

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0% found this document useful (0 votes)
3 views38 pages

lm5164

The LM5164 is a 100V input, 1A synchronous buck DC/DC converter optimized for ultra-low EMI and designed for rugged applications, including industrial power supplies and battery packs. It features a wide input voltage range, integrated MOSFETs, and low quiescent current, making it suitable for high-efficiency designs. The device is available in an 8-pin SO PowerPAD package, facilitating compact and reliable circuit designs.

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LM5164

SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

LM5164 100V Input, 1A Synchronous Buck DC/DC Converter With Ultra-low IQ


1 Features minimizing the need for external surge suppression
components. A minimum controllable on-time of 50ns
• Designed for reliable and rugged applications
facilitates large step-down conversion ratios, enabling
– Wide input voltage range of 6V to 100V
the direct step-down from a 48V nominal input to
– Junction temperature range: –40°C to +150°C
low-voltage rails for reduced system complexity and
– Fixed 3ms internal soft-start timer
design cost. The LM5164 operates during input
– Peak and valley current-limit protection
voltage dips as low as 6V, at nearly 100% duty cycle
– Input UVLO and thermal shutdown protection
if needed, making the device an excellent choice for
• Optimized for ultra-low EMI requirements
wide input supply range industrial and high cell count
– Meets CISPR 25 class 5 standard battery pack applications.
• Designed for scalable Industrial power supplies
and battery packs With integrated high-side and low-side power
– Low minimum on- and off-times of 50ns MOSFETs, the LM5164 delivers up to 1A of output
– Adjustable switching frequency up to 1MHz current. A constant on-time (COT) control architecture
– Diode emulation for high light-load efficiency provides nearly constant switching frequency with
– 10.5µA no-load input quiescent current excellent load and line transient response. Additional
– 3µA shutdown quiescent current features of the LM5164 include ultra-low IQ and
• Integration reduces design size and cost diode emulation mode operation for high light-load
efficiency, remarkable peak and valley overcurrent
– COT mode control architecture
protection, integrated VCC bias supply and bootstrap
– Integrated 0.725Ω NFET buck switch
diode, precision enable and input UVLO, and thermal
– Integrated 0.34Ω NFET synchronous rectifier
shutdown protection with automatic recovery. An
eliminates external Schottky diode
open-drain PGOOD indicator provides sequencing,
– 1.2V internal voltage reference
fault reporting, and output voltage [Link]
– No loop compensation components
LM5164 is available in a thermally-enhanced, 8-
– Internal VCC bias regulator and boot diode
pin SO PowerPAD integrated circuit package. The
– Open-drain power-good indicator
1.27mm pin pitch provides adequate spacing for high-
– 8-pin SOIC package with PowerPAD™
voltage applications.
integrated circuit package
• Create a custom regulator design using the The LM5164 is available in a thermally-enhanced,
LM5164 with WEBENCH® Power Designer 8-pin SO PowerPAD integrated circuit package. The
device 1.27mm pin pitch provides adequate spacing
2 Applications for high-voltage applications.
• Industrial battery pack (≥ 10S) Package Information
• Battery pack – e-bike, e-scooter, LEV PART NUMBER PACKAGE(1) PACKAGE SIZE(2)
• Motor drives, drones, communications equipment
LM5164 DDA (SO PowerPAD, 8) 4.9mm × 6mm
3 Description
(1) For more information, see Section 10.
The LM5164 synchronous buck converter is designed (2) The package size (length × width) is a nominal value and
includes pins, where applicable.
to regulate over a wide input voltage range,
100
LO VOUT = 12 V
U1
VIN = 6 V...100 V 68 µH IOUT = 1 A
90
VIN SW
CBST 80
LM5164
CIN 2.2 nF RFB1
Efficiency (%)

2.2 µF EN/UVLO BST 448 k: 70


COUT
47 µF 60
RON FB
RRON
RFB2 50
100 k: VIN = 14V
49.9 k:
GND PGOOD VIN = 24V
40 VIN = 48V
VIN = 72V
30
*VOUT tracks VIN if VIN < 12 V 0.001 0.01 0.1 1
Load (A)

Typical Application Typical Efficiency, VOUT = 12V

An IMPORTANT NOTICE at the end of this data sheet addresses availability, warranty, changes, use in safety-critical applications,
intellectual property matters and other important disclaimers. PRODUCTION DATA.
LM5164
SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026 [Link]

Table of Contents
1 Features............................................................................1 7 Application and Implementation.................................. 16
2 Applications..................................................................... 1 7.1 Application Information............................................. 16
3 Description.......................................................................1 7.2 Typical Application.................................................... 16
4 Pin Configuration and Functions...................................3 7.3 Power Supply Recommendations.............................23
5 Specifications.................................................................. 4 7.4 Layout....................................................................... 23
5.1 Absolute Maximum Ratings........................................ 4 8 Device and Documentation Support............................26
5.2 ESD Ratings............................................................... 4 8.1 Device Support......................................................... 26
5.3 Recommended Operating Conditions.........................4 8.2 Documentation Support............................................ 26
5.4 Thermal Information....................................................5 8.3 Receiving Notification of Documentation Updates....27
5.5 Electrical Characteristics.............................................5 8.4 Support Resources................................................... 27
5.6 Typical Characteristics................................................ 7 8.5 Trademarks............................................................... 27
6 Detailed Description........................................................9 8.6 Electrostatic Discharge Caution................................27
6.1 Overview..................................................................... 9 8.7 Glossary....................................................................27
6.2 Functional Block Diagram......................................... 10 9 Revision History............................................................ 27
6.3 Feature Description...................................................10 10 Mechanical, Packaging, and Orderable
6.4 Device Functional Modes..........................................15 Information.................................................................... 27

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4 Pin Configuration and Functions

GND SW

VIN BST
EP

EN/UVLO PGOOD

RON FB

Figure 4-1. DDA Package 8-Pin SO PowerPAD™ Integrated Circuit Package (Top View)

Table 4-1. Pin Functions


PIN
TYPE(1) DESCRIPTION
NO. NAME
1 GND G Ground connection for internal circuits
Regulator supply input pin to high-side power MOSFET and internal bias regulator. Connect directly
2 VIN P/I
to the input supply of the buck converter with short, low impedance paths.
Precision enable and undervoltage lockout (UVLO) programming pin. If the EN/UVLO voltage is
below 1.1V, the converter is in shutdown mode with all functions disabled. If the UVLO voltage is
3 EN/UVLO I
greater than 1.1V and below 1.5V, the converter is in standby mode with the internal VCC regulator
operational and no switching. If the EN/UVLO voltage is above 1.5V, the start-up sequence begins.
4 RON I On-time programming pin. A resistor between this pin and GND sets the buck switch on-time.
5 FB I Feedback input of voltage regulation comparator
Power good indicator. This pin is an open-drain output pin. Connect to a source voltage through an
6 PGOOD O
external pullup resistor between 10kΩ to 100kΩ.
Bootstrap gate-drive supply. Required to connect a high-quality 2.2nF 50V X7R ceramic capacitor
7 BST P/I
between BST and SW to bias the internal high-side gate driver.
Switching node that is internally connected to the source of the high-side NMOS buck switch and
8 SW P the drain of the low-side NMOS synchronous rectifier. Connect to the switching node of the power
inductor.
Exposed pad of the package. No internal electrical connection. Connect the EP to the GND pin and
— EP —
connect to a large copper plane to reduce thermal resistance.

(1) G = Ground, I = Input, O = Output, P = Power

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5 Specifications
5.1 Absolute Maximum Ratings
Over the recommended operating junction temperature range of –40°C to +150°C (unless otherwise noted)(1)
MIN MAX UNIT
VIN to GND –0.3 100
EN to GND –0.3 100
Input voltage V
FB to GND –0.3 5.5
RON to GND –0.3 5.5
Bootstrap
External BST to SW capacitance 1.5 2.5 nF
capacitor
BST to GND –0.3 105.5
BST to SW –0.3 5.5
Output voltage SW to GND –1.5 100 V
SW to GND (20ns transient) –3
PGOOD to GND –0.3 14
Operating junction temperature, TJ –40 150 °C
Storage temperature, Tstg –65 150 °C

(1) Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress
ratings only, which do not imply functional operation of the device at these or any other conditions beyond those indicated under
Recommended Operating Conditions. Exposure to absolute-maximum-rated conditions for extended periods may affect device
reliability.

5.2 ESD Ratings


VALUE UNIT
Human-body model (HBM), per ANSI/ESDA/JEDEC JS-001(1) ±2000
V(ESD) Electrostatic discharge V
Charged-device model (CDM), per JEDEC specification JESD22-C101(2) ±500

(1) JEDEC document JEP155 states that 500V HBM allows safe manufacturing with a standard ESD control process.
(2) JEDEC document JEP157 states that 250V CDM allows safe manufacturing with a standard ESD control process.

5.3 Recommended Operating Conditions


Over the recommended operating junction temperature range of –40°C to +150°C (unless otherwise noted)(1)
MIN NOM MAX UNIT
VIN Input voltage 6 100 V
VSW Switch node voltage 100 V
VEN/UVLO Enable voltage 100 V
ILOAD Load current 1 1.25 A
FSW Switching frequency 1000 kHz
CBST External BST to SW capacitance 2.2 nF
tON Programmable on-time 50 10000 ns

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5.4 Thermal Information


LM5164
THERMAL METRIC(1) DDA (SOIC) UNIT
8 PINS
RθJA Junction-to-ambient thermal resistance 43.4 °C/W
RθJC(top) Junction-to-case (top) thermal resistance 59.5 °C/W
RθJB Junction-to-board thermal resistance 16.1 °C/W
ΨJT Junction-to-top characterization parameter 4.0 °C/W
ΨJB Junction-to-board characterization parameter 16.3 °C/W
RθJC(bot) Junction-to-case (bottom) thermal resistance 3.9 °C/W

(1) For more information about traditional and new thermal metrics, see the Semiconductor and IC Package Thermal Metrics application
note.

5.5 Electrical Characteristics


Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over the full –40°C to 150°C junction
temperature range unless otherwise indicated. VIN = 24V and VEN/UVLO = 2V unless otherwise stated.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
SUPPLY CURRENT (VIN)
IQ-SHUTDOWN VIN shutdown current VEN = 0V 3 15 µA
IQ-SLEEP1 VIN sleep current VEN = 2.5V, VFB = 1.5V 10.5 25 µA
IQ-ACTIVE VIN active current VEN = 2.5V 600 880 µA
PRECISION ENABLE (EN/UVLO)
VSD-RISING Shutdown threshold VEN/UVLO rising 1.1 V
VSD-FALLING Shutdown threshold VEN/UVLO falling 0.45 V
VEN-RISING Enable threshold VEN/UVLO rising 1.45 1.5 1.55 V
VEN-FALLING Enable threshold VEN/UVLO falling 1.35 1.4 1.44 V
FEEDBACK VOLTAGE (FB)
VREF FB regulation voltage VFB falling 1.181 1.2 1.218 V
TIMING (RON)
tON1 On-time1 VVIN = 6V, RRON = 75kΩ 5000 ns
tON2 On-time2 VVIN = 6V, RRON = 25kΩ 1650 ns
tON3 On-time3 VVIN = 12V, RRON = 75kΩ 2550 ns
tON4 On-time4 VVIN = 12V, RRON = 25kΩ 830 ns
POWER GOOD MONITOR (PGOOD)
FB upper threshold for PGOOD high to
VPG-UTH VFB rising 1.105 1.14 1.175 V
low
FB lower threshold for PGOOD high to
VPG-LTH VFB falling 1.055 1.08 1.1 V
low
PGOOD upper and lower threshold
VPG-HYS VFB falling 60 mV
hysteresis
RPG PGOOD pulldown resistance VFB = 1V 30 Ω
BOOTSTRAP (BST)
VBST-UV Gate drive UVLO VBST rising 2.7 3.4 V
POWER SWITCHES
RDSON-HS High-side MOSFET RDSON ISW = –100mA 0.725 Ω
RDSON-LS Low-side MOSFET RDSON ISW = 100mA 0.33 Ω

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5.5 Electrical Characteristics (continued)


Typical values correspond to TJ = 25°C. Minimum and maximum limits apply over the full –40°C to 150°C junction
temperature range unless otherwise indicated. VIN = 24V and VEN/UVLO = 2V unless otherwise stated.
PARAMETER TEST CONDITIONS MIN TYP MAX UNIT
SOFT START
tSS Internal soft-start time 1.75 3 4.75 ms
CURRENT LIMIT
IPEAK1 Peak current limit threshold (HS) 1.25 1.5 1.75 A
IPEAK2 Peak current limit threshold (LS) 1.25 1.5 1.75 A
IDELTA-ILIM Min of (IPEAK1 or IPEAK2) minus IVALLEY 200 300 mA
IVALLEY Valley current limit threshold 0.95 1.2 1.4 A
THERMAL SHUTDOWN
TSD Thermal shutdown threshold TJ rising 175 °C
TSD-HYS Thermal shutdown hysteresis 10 °C

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5.6 Typical Characteristics


100 100

90

90
80
Efficiency (%)

Efficiency (%)
70
80
60

50
VIN = 14V 70 VIN = 14V
VIN = 24V VIN = 24V
40 VIN = 48V VIN = 48V
VIN = 72V VIN = 72V
30 60
0.001 0.01 0.1 1 0 0.2 0.4 0.6 0.8 1
Load (A) Load (A)
Figure 5-1. Conversion Efficiency (Log Scale) Figure 5-2. Conversion Efficiency (Linear Scale)
25 25
Sleep Sleep
Shutdown Shutdown
20 20
Quiescent Current (PA)

Quiescent Current (PA)


15 15

10 10

5 5

0 0
-50 -25 0 25 50 75 100 125 150 0 10 20 30 40 50 60 70 80 90 100
Junction Temperature (qC) D005
Input Voltage (V) D006
Figure 5-3. VIN Shutdown and Sleep Supply Current versus Figure 5-4. VIN Shutdown and Sleep Supply Current versus
Temperature Input Voltage
725 600

700
580
675
Active Current (PA)

Active Current (PA)

560
650

625
540

600
520
575

550 500
-50 -25 0 25 50 75 100 125 150 0 10 20 30 40 50 60 70 80 90 100
Junction Temperature (qC) D007
Input Voltage (V) D008
Figure 5-5. VIN Active Current versus Temperature Figure 5-6. VIN Active Current versus Input Voltage

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5.6 Typical Characteristics (continued)


1.21 1.4

1.2
FB Regulation Threshold (V)

1.205
1

RDSON (:)
0.8
1.2
0.6

0.4
1.195

0.2 High-Side FET


Low-Side FET
1.19 0
-50 -25 0 25 50 75 100 125 150 -50 -25 0 25 50 75 100 125 150
Junction Temperature (qC) D009
Junction Temperature (qC) D010
Figure 5-7. Feedback Comparator Threshold versus Figure 5-8. MOSFETs On-State Resistance versus Temperature
Temperature
1.6 6
RRT = 105 k:
RRT = 43.2 k:
1.5 5
Current Limit (A)

1.4 4
ON-Time (Ps)

1.3 3

1.2 2

1.1 1
Peak Current
Valley Current
1 0
-50 -25 0 25 50 75 100 125 150 0 10 20 30 40 50 60 70 80 90 100
Junction Temperature (qC) D011
Input Voltage (V) D012
Figure 5-9. Peak and Valley Current Limit versus Temperature Figure 5-10. COT On-Time versus VIN

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6 Detailed Description
6.1 Overview
The LM5164 is an easy-to-use, ultra-low IQ constant on-time (COT) synchronous step-down buck regulator. With
integrated high-side and low-side power MOSFETs, the LM5164 is a low-cost, highly efficient buck converter that
operates from a wide input voltage of 6V to 100V, delivering up to 1A DC load current. The LM5164 is available
in an 8-pin SO PowerPAD integrated circuit package with 1.27mm pin pitch for adequate spacing in high-voltage
applications. This constant on-time (COT) converter is an excellent choice for low-noise, high-current, and fast
load transient requirements, operating with a predictive on-time switching pulse. Over the input voltage range,
input voltage feedforward is employed to achieve a quasi-fixed switching frequency. A controllable on-time as
low as 50ns permits high step-down ratios and a minimum forced off-time of 50ns provides extremely high duty
cycles, allowing VIN to drop close to VOUT before frequency foldback occurs. At light loads, the device transitions
into an ultra-low IQ mode to maintain high efficiency and prevent draining battery cells connected to the input
when the system is in standby. The LM5164 implements a smart peak and valley current limit detection circuit to
ensure robust protection during output short circuit conditions. Control loop compensation is not required for this
regulator, reducing design time and external component count.
The LM5164 incorporates additional features for comprehensive system requirements, including an open-drain
power good circuit for the following:
• Power-rail sequencing and fault reporting
• Internally-fixed soft start of 3ms
• Monotonic start-up into prebiased loads
• Precision enable for programmable line undervoltage lockout (UVLO)
• Smart cycle-by-cycle current limit for optimal inductor sizing
• Thermal shutdown with automatic recovery
These features enable a flexible and easy-to-use platform for a wide range of applications. The LM5164
supports a wide range of end-equipment systems requiring a regulated output from a high input supply where
the transient voltage deviates from the DC level. The following are examples of such end-equipment systems:
• 48V automotive systems
• High cell-count battery-pack systems
• 24V industrial systems
• 48V telecom and PoE voltage ranges
The pin arrangement is designed for a simple PCB layout requiring only a few external components.

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6.2 Functional Block Diagram

VIN VIN VDD


BIAS
REGULATOR
CIN VDD UVLO
RUV1
EN/UVLO
± STANDBY
+
THERMAL
RUV2 SHUTDOWN
1.5 V

± SHUTDOWN BST
+
LOGIC
0.4 V
VIN
CBST
RON ON/OFF DISABLE
TIMERS

VOUT CONSTANT
LO VOUT
ON-TIME SW
CONTROL
RFB1 VCC
LOGIC
FEEDBACK
COMPARATOR SLEEP COUT
FB
± DETECT
RRON ZC
VREF +
ZX DETECT + PGOOD
±

RFB2 PEAK/VALLEY
CURRENT LIMIT

FB ±
GND +
PGOOD
0.9*VREF COMPARATOR

6.3 Feature Description


6.3.1 Control Architecture
The LM5164 buck switching converter employs a constant on-time (COT) control scheme. The COT control
scheme sets a fixed on-time tON of the high-side FET using a timing resistor (RON). The tON is adjusted as
input voltage changes and is inversely proportional to the input voltage to maintain a fixed frequency when in
continuous conduction mode (CCM). After expiration of tON, the high-side FET remains off until the FB voltage is
equal or below the reference voltage of 1.2V. To maintain stability, the feedback comparator requires a minimal
ripple voltage that is in phase with the inductor current during the off-time. Furthermore, this change in FB
voltage during the off-time must be large enough to dominate any noise present at the feedback node. The
minimum recommended ripple voltage is 20mV. See Table 6-1 for ripple injection schemes that make sure of
stability over the full input voltage range.
During a rapid start-up or a positive load step, the regulator operates with minimum off-times until regulation is
achieved. This feature enables extremely fast load transient response with minimum output voltage undershoot.
When regulating the output in steady-state operation, the off-time automatically adjusts itself to produce duty
cycle required for output voltage regulation to maintain a fixed switching frequency. In CCM, the switching
frequency FSW is programmed by the RRON resistor. Use Equation 1 to calculate the switching frequency.

V V × 2500
FSW kHz = OUT (1)
RRON kΩ

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Table 6-1. Ripple Generation Methods


TYPE 1 TYPE 2 TYPE 3
Lowest Cost Reduced Ripple Minimum Ripple
VIN LO VOUT VIN LO VOUT LO VOUT
VIN
VIN SW VIN SW VIN SW
LM5164 CBST LM5164 CBST LM5164 RA CA
CIN RFB 1 CIN CFF RFB 1 CIN CBST
EN/UVLO BST RESR EN/UVLO BST RESR EN/UVLO BST RFB1 COUT
CB

RON FB RON FB RON FB


RRON RFB2 COUT RRON RFB2 COUT
RRON RFB2
GND PGOOD GND PGOOD GND PGOOD

10
CA ≥ (7)
RESR ≥ ∆ I20mV (4) FSW × RFB1 RFB2
L nom
V × 20mV
RESR ≥ V OUT (2) RACA (8)
FB1 × ∆ IL nom V
RESR ≥ 2 × V ×OUT (5) tON @V × VIN − nom − VOUT
IN FSW × Cout ≤ IN − nom
V
RESR ≥ 2 × V ×OUT (3) 20mV
IN FSW × Cout 1
CFF ≥ (6) tTR − settling
2π × FSW × RFB1 RFB2
CB ≥ 3 × RFB1 (9)

Table 6-1 presents three different methods for generating appropriate voltage ripple at the feedback node.
Type-1 ripple generation method uses a single resistor, RESR, in series with the output capacitor. The generated
voltage ripple has two components: capacitive ripple caused by the inductor ripple current charging and
discharging the output capacitor and resistive ripple caused by the inductor ripple current flowing into the output
capacitor and through series resistance RESR. The capacitive ripple component is out of phase with the inductor
current and does not decrease monotonically during the off-time. The resistive ripple component is in phase
with the inductor current and decreases monotonically during the off-time. The resistive ripple must exceed
the capacitive ripple at VOUT for stable operation. If this condition is not satisfied, unstable switching behavior
is observed in COT converters, with multiple on-time bursts in close succession followed by a long off-time.
Equation 2 and Equation 3 define the value of the series resistance RESR to make sure of sufficient in-phase
ripple at the feedback node.
Type-2 ripple generation uses a CFF capacitor in addition to the series resistor. As the output voltage ripple is
directly AC-coupled by CFF to the feedback node, the RESR and ultimately the output voltage ripple are reduced
by a factor of VOUT / VFB.
Type-3 ripple generation uses an RC network consisting of RA and CA, and the switch node voltage to generate
a triangular ramp that is in-phase with the inductor current. This triangular wave is the AC-coupled into the
feedback node with capacitor CB. Because this circuit does not use output voltage ripple, this circuit is designed
for applications where low output voltage ripple is critical. The AN-1481 Controlling Output Ripple and Achieving
ESR Independence in Constant On-time (COT) Regulator Designs application note provides additional details on
this topic.
Diode emulation mode (DEM) prevents negative inductor current, and pulse skipping maintains the highest
efficiency at light load by decreasing the effective switching frequency. DEM operation occurs when the
synchronous power MOSFET switches off as inductor valley current reaches zero. Here, the load current is less
than half of the peak-to-peak inductor current ripple in CCM. Turning off the low-side MOSFET at zero current
reduces switching loss, and preventing negative current reduces circulating energy loss. Power conversion
efficiency is higher in a DEM converter than an equivalent forced-PWM CCM converter. With DEM operation,
the duration that both power MOSFETs remain off progressively increases as load current decreases. When this
idle duration exceeds 15μs, the converter transitions into an ultra-low IQ mode, consuming only 10μA quiescent
current from the input.
6.3.2 Internal VCC Regulator and Bootstrap Capacitor
The LM5164 contains an internal VCC bias supply subregulator that is powered from VIN with a nominal output
of 5V, eliminating the need for an external capacitor for stability. The internal VCC subregulator supplies current

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to internal circuit blocks including the MOSFET driver and logic circuits. The input pin (VIN) can be connected
directly to line voltages up to 100V. As the high side power MOSFET has a low total gate charge, use a low
bootstrap capacitor value to reduce the stress on the internal regulator. Selecting a high-quality 2.2nF 50V
X7R ceramic bootstrap capacitor as specified in the Absolute Maximum Ratings section is required. Selecting a
higher value capacitance stresses the internal VCC regulator and damages the device. A lower capacitance than
required is not sufficient to drive the internal gate of the power MOSFET. An internal diode connects from the
VCC regulator to the BST pin to replenish the charge in the high-side gate drive bootstrap capacitor when the
SW voltage is low.
6.3.3 Regulation Comparator
The feedback voltage at FB is compared to an internal 1.2V Vref. The LM5164 voltage regulation loop regulates
the output voltage by maintaining the FB voltage equal to VREF. A resistor divider programs the ratio from output
voltage VOUT to FB.
For a target VOUT setpoint, use Equation 10 to calculate RFB2 based on the selected RFB1.

RFB2 = V 1.2V × RFB1 (10)


OUT − 1.2V

TI recommends selecting RFB1 in the range of 100kΩ to 1MΩ for most applications. A larger RFB1 consumes less
DC current, which is mandatory if light-load efficiency is critical. RFB1 larger than 1MΩ is not recommended as
the feedback path becomes more susceptible to noise. Route the feedback trace away from the noisy area of the
PCB and keep the feedback resistors close to the FB pin.
6.3.4 Internal Soft Start
The LM5164 employs an internal soft-start control ramp that allows the output voltage to gradually reach
a steady-state operating point, thereby reducing start-up stresses and current surges. The soft-start feature
produces a controlled, monotonic output voltage start-up. The soft-start time is internally set to 3ms.
6.3.5 On-Time Generator
The on-time of the LM5164 high-side MOSFET is determined by the RRON resistor and is inversely proportional
to the input voltage, VIN. The inverse relationship with VIN results in a nearly constant frequency as VIN is varied.
Use Equation 11 to calculate the on-time.

RON kΩ
tON µs = (11)
VIN V × 2.5

Use Equaton 12 to determine the RRON resistor to set a specific switching frequency in CCM.

V V × 2500
RRON kΩ = OUT (12)
FSW kHz

Select RRON for a minimum on-time (at maximum VIN) greater than 50ns for proper operation. In addition to this
minimum on-time, the maximum frequency for this device is limited to 1MHz.
6.3.6 Current Limit
The LM5164 manages overcurrent conditions with cycle-by-cycle current limiting of the peak inductor current.
The current sensed in the high-side MOSFET is compared every switching cycle to the current limit threshold
(1.5A). To protect the converter from potential current runaway conditions, the LM5164 includes a foldback valley
current limit feature, set at 1.2A, that is enabled if a peak current limit is detected. As shown in Figure 6-1, if
the peak current in the high-side MOSFET exceeds 1.5A (typical), the present cycle is immediately terminated
regardless of the programmed on-time (tON), the high-side MOSFET is turned off and the foldback valley current
limit is activated. The low-side MOSFET remains on until the inductor current drops below this foldback valley
current limit, after which the next on-pulse is initiated. This method folds back the switching frequency to prevent

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overheating and limits the average output current to less than 1.5A to ensure proper short-circuit and heavy-load
protection of the LM5164.
vFB

VREF

iL
Peak ILIM
IAVG(ILIM)
Valley ILIM

IAVG1
t
tON < tON
tSW > tSW

Figure 6-1. Current Limit Timing Diagram

Current is sensed after a leading-edge blanking time following the high-side MOSFET turn-on transition. The
propagation delay of the current limit comparator is 100ns. During high step-down conditions when the on-time
is less than 100ns, a back-up peak current limit comparator in the low-side FET also set at 1.5A enables
the foldback valley current limit set at 1.2A. This remarkable current limit scheme enables ultra-low duty-cycle
operation, permitting large step-down voltage conversions while ensuring robust protection of the converter.
6.3.7 N-Channel Buck Switch and Driver
The LM5164 integrates an N-channel buck switch and associated floating high-side gate driver. The gate-driver
circuit works in conjunction with an external bootstrap capacitor and an internal high-voltage bootstrap diode. A
high-quality 2.2nF, 50V X7R ceramic capacitor connected between the BST and SW pins provides the voltage
to the high-side driver during the buck switch on-time. See the Internal VCC Regulator and Bootstrap Capacitor
section for limitations. During the off-time, the SW pin is pulled down to approximately 0V, and the bootstrap
capacitor charges from the internal VCC through the internal bootstrap diode. The minimum off-timer, set to 50ns
(typical), ensures a minimum time each cycle to recharge the bootstrap capacitor. When the on-time is less than
300ns, the minimum off-timer is forced to 250ns to ensure that the BST capacitor is charged in a single cycle.
This is vital during wake up from sleep mode when the BST capacitor is most likely discharged.
6.3.8 Synchronous Rectifier
The LM5164 provides an internal low-side synchronous rectifier N-channel MOSFET. This MOSFET provides a
low-resistance path for the inductor current to flow when the high-side MOSFET is turned off.
The synchronous rectifier operates in a diode emulation mode. Diode emulation enables the regulator to operate
in a pulse-skipping mode during light-load conditions. This mode leads to a reduction in the average switching
frequency at light loads. MOSFET switching and gate driver losses, both of which are proportional to switching
frequency, are significantly reduced at very light loads and efficiency is improved. This pulse-skipping mode also
reduces the circulating inductor current and losses associated with conventional CCM at light loads.
6.3.9 Enable/Undervoltage Lockout (EN/UVLO)
The LM5164 contains a dual-level EN/UVLO circuit. When the EN/UVLO voltage is below 1.1V (typical), the
converter is in a low-current shutdown mode and the input quiescent current (IQ) is dropped down to 3µA.
When the voltage is greater than 1.1V but less than 1.5V (typical), the converter is in standby mode. In standby
mode, the internal bias regulator is active while the control circuit is disabled. When the voltage exceeds the
rising threshold of 1.5V (typical), normal operation begins. Install a resistor divider from VIN to GND to set the
minimum operating voltage of the regulator. Use Equation 13 and Equation 14 to calculate the input UVLO
turn-on and turn-off voltages, respectively.

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R
VIN on = 1.5V × 1 + RUV1 (13)
UV2

R
VIN off = 1.4V × 1 + RUV1 (14)
UV2

TI recommends selecting RUV1 in the range of 1 MΩ for most applications. A larger RUV1 consumes less DC
current, which is mandatory if light-load efficiency is critical. If input UVLO is not required, the power-supply
designer can either drive EN/UVLO as an enable input driven by a logic signal or connect directly to VIN. If
EN/UVLO is directly connected to VIN, the regulator begins switching as soon as the internal bias rails are
active.
6.3.10 Power Good (PGOOD)
The LM5164 provides a PGOOD flag pin to indicate when the output voltage is within the regulation level.
Use the PGOOD signal for start-up sequencing of downstream converters or for fault protection and output
monitoring. PGOOD is an open-drain output that requires a pullup resistor to a DC supply not greater than 14V.
The typical range of pullup resistance is 10kΩ to 100kΩ. If necessary, use a resistor divider to decrease the
voltage from a higher voltage pullup rail. When the FB voltage exceeds 95% of the internal reference VREF, the
internal PGOOD switch turns off and PGOOD can be pulled high by the external pullup. If the FB voltage falls
below 90% of VREF, an internal 25Ω PGOOD switch turns on and PGOOD is pulled low to indicate that the
output voltage is out of regulation. The rising edge of PGOOD has a built-in deglitch delay of 5µs.
6.3.11 Thermal Protection
The LM5164 includes an internal junction temperature monitor to protect the device in the event of a higher
than normal junction temperature. If the junction temperature exceeds 175°C (typical), thermal shutdown occurs
to prevent further power dissipation and temperature rise. The LM5164 initiates a restart sequence when
the junction temperature falls to 165°C, based on a typical thermal shutdown hysteresis of 10°C. This is a
non-latching protection, so the device cycles into and out of thermal shutdown if the fault persists.

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6.4 Device Functional Modes


6.4.1 Shutdown Mode
EN/UVLO provides ON and OFF control for the LM5164. When VEN/UVLO is below approximately 1.1V, the
device is in shutdown mode. Both the internal linear regulator and the switching regulator are off. The quiescent
current in shutdown mode drops to 3µA at VIN = 24V. The LM5164 also employs internal bias rail undervoltage
protection. If the internal bias supply voltage is below the UV threshold, the regulator remains off.
6.4.2 Active Mode
The LM5164 is in active mode when VEN/UVLO is above the precision enable threshold and the internal bias rail
is above the UV threshold. In COT active mode, the LM5164 is in one of three modes depending on the load
current:
1. CCM with fixed switching frequency when load current is above half of the peak-to-peak inductor current
ripple
2. Pulse skipping and diode emulation mode (DEM) when the load current is less than half of the peak-to-peak
inductor current ripple in CCM operation
3. Current limit CCM with peak and valley current limit protection when an overcurrent condition is applied at
the output

6.4.3 Sleep Mode


The Control Architecture section gives a brief introduction to the LM5164 diode emulation (DEM) feature. The
converter enters DEM during light-load conditions when the inductor current decays to zero and the synchronous
MOSFET is turned off to prevent negative current in the system. In the DEM state, the load current is lower than
half of the peak-to-peak inductor current ripple and the switching frequency decreases when the load is further
decreased as the device operates in a pulse skipping mode. A switching pulse is set when VFB drops below
1.2V.
As the frequency of operation decreases and VFB remains above 1.2V (VREF) with the output capacitor sourcing
the load current for greater than 15µs, the converter enters an ultra-low IQ sleep mode to prevent draining the
input power supply. The input quiescent current (IQ) required by the LM5164 decreases to 10.5µA in sleep mode,
improving the light-load efficiency of the regulator. In this mode, all internal controller circuits are turned off to
ensure very low current consumption by the device. Such low IQ renders the LM5164 as the best option to
extend operating lifetime for off-battery applications. The FB comparator and internal bias rail are active to detect
when the FB voltage drops below the internal reference VREF and the converter transitions out of sleep mode
into active mode. There is a 9µs wake-up delay from sleep to active states.

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7 Application and Implementation


Note
Information in the following applications sections is not part of the TI component specification,
and TI does not warrant its accuracy or completeness. TI’s customers are responsible for
determining suitability of components for their purposes, as well as validating and testing their design
implementation to confirm system functionality.

7.1 Application Information


The LM5164 requires only a few external components to step down from a wide range of supply voltages
to a fixed output voltage. Several features are integrated to meet system design requirements, including the
following:
• Precision enable
• Input voltage UVLO
• Internal soft start
• Programmable switching frequency
• A PGOOD indicator
To expedite and streamline the process of designing of a LM5164-based converter, a comprehensive LM5164
quickstart calculator is available for download to assist the designer with component selection for a given
application. This tool is complemented by the availability of an evaluation module (EVM), numerous PSPICE
models, as well as TI's WEBENCH® Power Designer.
7.2 Typical Application
Figure 7-1 shows the schematic for a 12V, 1A COT converter.
LO VOUT = 12 V
VIN = 15 V...100 V U1 IOUT = 1 A
68 PH
VIN SW
RA CA
CIN LM5164 CBST
2.2 nF 453 k: 3.3 nF
2.2 PF EN/UVLO BST RFB1
CB
453 k: COUT
56 pF 47 PF
RON FB
RRON
100 k: RFB2
GND PGOOD 49.9 k:

Figure 7-1. Typical Application VIN(nom) = 48V, VOUT = 12V, IOUT(max) = 1A, FSW(nom) = 300kHz

Note
This and subsequent design examples are provided herein to showcase the LM5164 converter
in several different applications. Depending on the source impedance of the input supply bus, an
electrolytic capacitor can be required at the input to ensure stability, particularly at low input voltage
and high output current operating conditions. See the Power Supply Recommendations section for
more details.

7.2.1 Design Requirements


The target full-load efficiency is 92% based on a nominal input voltage of 48V and an output voltage of 12V.
The required input voltage range is 15V to 100V. The LM5164 delivers a fixed 12V output voltage. The switching

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frequency is set by resistor RRON at 300kHz. The output voltage soft-start time is 3ms. Table 7-1 lists the
required components. See also the LM5164-Q1 EVM User's Guide.
Table 7-1. List of Components
COUNT REF DES VALUE DESCRIPTION PART NUMBER MANUFACTURER
2 CIN 2.2µF Capacitor, Ceramic, 2.2µF, 100V, X7R, 10% CGA6N3X7R2A225K230AB TDK
2 COUT 22µF Capacitor, Ceramic, 22µF, 25V, X7R, 10% TMK325B7226KMHT Taiyo Yuden
1 CA 3300pF Capacitor, Ceramic, 3300pF, 16V, X7R, 10% CGA3E2X7R2A332K080AA TDK
1 CB 56pF Capacitor, Ceramic, 56pF, 50V, X7R, 10% C0603C560J5GACTU Kemet
1 CBST 2.2nF Capacitor, Ceramic, 2200pF, 50V, X7R, 10% GCM155R71H222KA37D MuRata
1 LO 68µH Inductor, 68µH, 170mΩ, > 1.8 A MSS1246T-683MLB Coilcraft
1 RRON 100kΩ Resistor, Chip, 100k, 1%, 0.1 W, 0603 RG1608P-1053-B-T5 Susumu Co Ltd
1 RFB1 453kΩ Resistor, Chip, 453k, 1%, 0.1 W, 0603 RT0603BRD07448KL Yageo
1 RFB2 49.9kΩ Resistor, Chip, 49.9k, 1%, 0.1 W, 0603 RG1608P-4992-B-T5 Susumu Co Ltd
1 RA 453kΩ Resistor, Chip, 453k, 1%, 0.1W, 0603 RT0603BRD07453KL Yageo
1 U1 Wide VIN synchronous buck converter LM5164DDAR TI

7.2.2 Detailed Design Procedure


[Link] Custom Design With WEBENCH® Tools
Click here to create a custom design using the LM5164 device with the WEBENCH® Power Designer.
1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements.
2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial.
3. Compare the generated design with other possible solutions from Texas Instruments.

The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time
pricing and component availability.
In most cases, these actions are available:
• Run electrical simulations to see important waveforms and circuit performance
• Run thermal simulations to understand board thermal performance
• Export customized schematic and layout into popular CAD formats
• Print PDF reports for the design, and share the design with colleagues
Get more information about WEBENCH tools at [Link]/WEBENCH.
[Link] Switching Frequency (RRON)
The switching frequency of the LM5164 is set by the on-time programming resistor placed at RON. As shown by
Equation 15, a standard 100kΩ, 1% resistor sets the switching frequency at 300kHz.

V V × 2500
RRON kΩ = OUT (15)
FSW kHz

Note that at very low duty cycles, the 50ns minimum controllable on-time of the high-side MOSFET, tON(min),
limits the maximum switching frequency. In CCM, tON(min) limits the voltage conversion step-down ratio for a
given switching frequency. Use Equation 16 to calculate the minimum controllable duty cycle.

DMIN = tON min × FSW (16)

Ultimately, the choice of switching frequency for a given output voltage affects the available input voltage range,
design size, and efficiency. Use Equation 17 to calculate the maximum supply voltage for a given tON(min) before
switching frequency reduction occurs.

OUT V
VIN max = t (17)
ON min × Fsw

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[Link] Buck Inductor (LO)


Use Equation 18 and Equation 19 to calculate the inductor ripple current (assuming CCM operation) and peak
inductor current, respectively.

V V
∆ IL = F OUT × 1 − VOUT (18)
SW × LO IN

∆I
IL peak = IOUT max + 2L (19)

For most applications, choose an inductance such that the inductor ripple current, ΔIL, is between 30% and 50%
of the rated load current at nominal input voltage. Use Equation 20 to calculate the inductance.

V V
LO = F OUT × 1 − V OUT (20)
SW × ∆ IL IN nom

Choosing a 68 μH inductor in this design results in 447 mA peak-to-peak ripple current at a nominal input
voltage of 48 V, equivalent to 45% of the 1 A rated load current.
Check the inductor data sheet to make sure the saturation current of the inductor is well above the current
limit setting of the LM5164. Ferrite-core inductors have relatively lower core losses and are preferred at high
switching frequencies, but exhibit a hard saturation characteristic – the inductance collapses abruptly when
the saturation current is exceeded. This results in an abrupt increase in inductor ripple current, higher output
voltage ripple, and reduced efficiency, in turn compromising reliability. Note that inductor saturation current
levels generally decrease as the core temperature increases. Meanwhile, powdered-iron inductors provide a soft
saturation characterize where inductance gradually decreases with current.
[Link] Output Capacitor (COUT)
Select a ceramic output capacitor to limit the capacitive voltage ripple at the converter output. This is the
sinusoidal ripple voltage that is generated from the triangular inductor current ripple flowing into and out of the
capacitor. Select an output capacitance using Equation 21 to limit the voltage ripple component to 0.5% of the
output voltage.

∆I
COUT = 8 × F × V L (21)
SW OUT ripple

Substituting ΔIL(nom) of 447mA gives COUT greater than 3μF. With voltage coefficients of ceramic capacitors
taken in consideration, a 22µF, 25V rated capacitor with X7R dielectric is selected.
[Link] Input Capacitor (CIN)
An input capacitor is necessary to limit the input ripple voltage while providing AC current to the buck power
stage at every switching cycle. To minimize the parasitic inductance in the switching loop, position the input
capacitors as close as possible to the VIN and GND pins of the LM5164. The input capacitors conduct a square-
wave current of peak-to-peak amplitude equal to the output current. Following, that the resultant capacitive
component of AC ripple voltage is a triangular waveform.
Along with the ESR-related ripple component, use Equation 22 to calculate the peak-to-peak ripple voltage
amplitude.

I ×D× 1−D
VIN ripple = OUTC × F + IOUT × RESR (22)
IN sw

Use Equation 23 to calculate the input capacitance required for a load current, based on an input voltage ripple
specification (ΔVIN).

IOUT × D × 1 − D
CIN ≥ (23)
FSW × VIN ripple − IOUT × RESR

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The recommended high-frequency input capacitance is 2.2µF or higher. Make sure the input capacitor is a
high-quality X7S or X7R ceramic capacitor with sufficient voltage rating for CIN. Based on the voltage coefficient
of ceramic capacitors, choose a voltage rating of twice the maximum input voltage. Additionally, some bulk
capacitance is required if the LM5164 is not located within approximately 5cm from the input voltage source.
This capacitor provides parallel damping to the resonance associated with parasitic inductance of the supply
lines and high-Q ceramics. See also the Power Supply Recommendations section.
[Link] Type-3 Ripple Network
A Type-3 ripple generation network uses an RC filter consisting of RA and CA across SW and VOUT to generate
a triangular ramp that is in phase with the inductor current. This triangular ramp is then AC-coupled into the
feedback node using capacitor CB as shown in Figure 7-1. Type-3 ripple injection is designed for applications
where low output voltage ripple is crucial.
Use Equation 24 and Equation 25 to calculate RA and CA to provide the required ripple amplitude at the FB pin.

10
CA ≥ (24)
FSW × RFB1 RFB2

For the feedback resistor values given in Figure 7-1, Equation 24 dictates a minimum CA of 742pF. In this
design, a 3300 pF capacitance is chosen. This is done to keep RA within practical limits between 100kΩ and
1MΩ when using Equation 25.

tON nom × VIN − nom − VOUT


RACA ≤ 20mV (25)

Based on CA set at 3.3nF, RA is calculated to be 453kΩ to provide a 20mV ripple voltage at FB. The general
recommendation for a Type-3 network is to calculate RA and CA to get 20mV of ripple at typical operating
conditions, while ensuring a 12mV minimum ripple voltage on FB at minimum VIN.
While the amplitude of the generated ripple does not affect the output voltage ripple, the amplitude of the
generated ripple impacts the output regulation as it reflects as a DC error of approximately half the amplitude of
the generated ripple. For example, a converter circuit with Type-3 network that generates a 40mV ripple voltage
at the feedback node has approximately 10mV worse load regulation scaled up through the FB divider to VOUT
than the same circuit that generates a 20mV ripple at FB. Use Equation 26 to calculate the coupling capacitance
CB.

tTR − settling
CB ≥ 3 × RFB1 (26)

where
• tTR-settling is the desired load transient response settling time
CB calculates to 56pF based on a 75µs settling time. This value avoids excessive coupling capacitor discharge
by the feedback resistors during sleep intervals when operating at light loads. To avoid capacitance fall-off with
DC bias, use a C0G or NP0 dielectric capacitor for CB.

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7.2.3 Application Curves

100 100

90

90
80
Efficiency (%)

Efficiency (%)
70
80
60

50
VIN = 14V 70 VIN = 14V
VIN = 24V VIN = 24V
40 VIN = 48V VIN = 48V
VIN = 72V VIN = 72V
30 60
0.001 0.01 0.1 1 0 0.2 0.4 0.6 0.8 1
Load (A) Load (A)
Figure 7-2. Conversion Efficiency (Log Scale) Figure 7-3. Conversion Efficiency (Linear Scale)
12.4

12.3

12.2
Output Voltage (V)

12.1

12

11.9
VIN = 15V
11.8 VIN = 24V
VIN = 36V
11.7 VIN = 48V
VIN = 60V
11.6
0 0.2 0.4 0.6 0.8 1
Output Current (A)
Figure 7-4. Load and Line Regulation Performance VIN = 24V IOUT = 0.25A to 1A at 0.1A/μs

Figure 7-5. Load Step Response

VIN = 24V IOUT = 0A VIN = 24V IOUT = 1A (Resistive)

Figure 7-6. No-Load Start-up with VIN Figure 7-7. Full-Load Start-up with VIN

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VIN = 24V IOUT = 0A VIN = 24V IOUT = 1A (Resistive)

Figure 7-8. No-Load Start-up and Shutdown with Figure 7-9. Full-Load Start-up and Shutdown with
EN/UVLO EN/UVLO

VIN = 24V IOUT = 0A VIN = 24V Load = 0A to Short

Figure 7-10. Pre-bias Start-up with EN/UVLO Figure 7-11. Short Circuit Applied

VIN = 24V Load = Short to 0A VIN = 24V Load = 0A to Short to 0A

Figure 7-12. Short Circuit Recovery Figure 7-13. No Load to Short Circuit/Short Circuit
Recovery

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VIN = 24V IOUT = 0A VIN = 24V IOUT = 1A

Figure 7-14. No-Load Switching Figure 7-15. Full-Load Switching

Peak Peak
S t a r t 150 k H z Stop 30 MHz Start 30 MHz Stop 108 MHz
Average Average

VIN = 48V Load = 1A Rsnub = 1Ω, Csnub = 680pF VIN = 48V Load = 1A Rsnub = 1Ω, Csnub = 680pF

Figure 7-16. CISPR 25 Class 5 Conducted Figure 7-17. CISPR 25 Class 5 Conducted
Emissions Plot, 150 kHz to 30 MHz Emissions Plot, 30 MHz to 108 MHz

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7.3 Power Supply Recommendations


The LM5164 buck converter is designed to operate from a wide input voltage range between 6V and 100 V.
The characteristics of the input supply must be compatible with the Section 5.1 and Section 5.3 tables. In
addition, the input supply must be capable of delivering the required input current to the fully-loaded regulator.
Use Equation 27 to estimate the average input current.

VOUT × IOUT
IIN = VIN × ƞ (27)

where
• η is the efficiency
If the converter is connected to an input supply through long wires or PCB traces with a large impedance,
take special care to achieve stable performance. The parasitic inductance and resistance of the input cables
can have an adverse affect on converter operation. The parasitic inductance in combination with the low-ESR
ceramic input capacitors form an underdamped resonant circuit. This circuit can cause overvoltage transients
at VIN each time the input supply is cycled ON and OFF. The parasitic resistance causes the input voltage to
dip during a load transient. If the converter is operating close to the minimum input voltage, this dip can cause
false UVLO fault triggering and a system reset. The best way to solve such issues is to reduce the distance from
the input supply to the regulator and use an aluminum electrolytic input capacitor in parallel with the ceramics.
The moderate ESR of the electrolytic capacitor helps to damp the input resonant circuit and reduce any voltage
overshoots. A 10μF electrolytic capacitor with a typical ESR of 0.5Ω provides enough damping for most input
circuit configurations.
An EMI input filter is often used in front of the regulator that, unless carefully designed, can lead to instability as
well as some of the effects mentioned above. The Simple Success with Conducted EMI for DC-DC Converters
application note provides helpful suggestions when designing an input filter for any switching regulator.
7.4 Layout
7.4.1 Layout Guidelines
PCB layout is a critical portion of good power supply design. There are several paths that conduct high slew-rate
currents or voltages that can interact with stray inductance or parasitic capacitance to generate noise and EMI or
degrade the power supply performance.
1. To help eliminate these problems, bypass the VIN pin to GND with a low-ESR ceramic capacitor with a
high-quality dielectric. Place CIN as close as possible to the LM5164 VIN and GND pins. Grounding for both
the input and output capacitors must consist of localized top-side planes that connect to the GND pin and
GND PAD.
2. Minimize the loop area formed by the input capacitor connections to the VIN and GND pins.
3. Locate the inductor close to the SW pin. Minimize the area of the SW trace or plane to prevent excessive
capacitive coupling.
4. Tie the GND pin directly to the power pad under the device and to a heat-sinking PCB ground plane.
5. Use a ground plane in layer 2 (below the power stage) one of the middle layers as a noise shielding and
heat dissipation path.
6. Have a single-point ground connection to the plane. Route the ground connections for the feedback, RON,
and enable components to the ground plane. This prevents any switched or load currents from flowing in
analog ground traces. If not properly handled, poor grounding results in degraded load regulation or erratic
output voltage ripple behavior.
7. Make VIN, VOUT and ground bus connections as wide as possible. This reduces any voltage drops on the
input or output paths of the converter and maximizes efficiency.
8. Minimize trace length to the FB pin. Place both feedback resistors, RFB1 and RFB2, close to the FB pin. Place
CFF (if needed) directly in parallel with RFB1. If output setpoint accuracy at the load is important, connect the
VOUT sense at the load. Route the VOUT sense path away from noisy nodes and preferably through a layer
on the other side of a grounded shielding layer.

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9. The RON pin is sensitive to noise. Thus, locate the RRON resistor as close as possible to the device and
route with minimal lengths of trace. The parasitic capacitance from RON to GND must not exceed 20 pF.
10. Provide adequate heat sinking for the LM5164 to keep the junction temperature below 150°C. For operation
at full rated load, the top-side ground plane is an important heat-dissipating area. Use an array of heat-
sinking vias to connect the exposed pad to the PCB ground plane. If the PCB has multiple copper layers,
these thermal vias must also be connected to inner layer heat-spreading ground planes.

[Link] Compact PCB Layout for EMI Reduction


Radiated EMI generated by high di/dt components relates to pulsing currents in switching converters. The larger
the area covered by the path of a pulsing current, the more electromagnetic emission is generated. The key to
minimizing radiated EMI is to identify the pulsing current path and minimize the area of that path.
Figure 7-18 denotes the critical switching loop of the buck converter power stage in terms of EMI. The
topological architecture of a buck converter means that a particularly high di/dt current path exists in the
loop comprising the input capacitor and the integrated MOSFETs of the LM5164, and reducing the parasitic
inductance of this loop by minimizing the effective loop area becomes mandatory.
VIN
VIN
2 CIN
LM5164
High
BST di/dt
High-side loop
Q1
NMOS LO
gate driver
SW
8 VOUT

CO
Low-side Q2
NMOS
gate driver
GND
1 GND

Figure 7-18. DC/DC Buck Converter With Power Stage Circuit Switching Loop

The input capacitor provides the primary path for the high di/dt components of the current of the high-side
MOSFET. Placing a ceramic capacitor as close as possible to the VIN and GND pins is the key to EMI reduction.
Keep the trace connecting SW to the inductor as short as possible and just wide enough to carry the load
current without excessive heating. Use short, thick traces or copper pours (shapes) for current conduction path
to minimize parasitic resistance. Place the output capacitor close to the VOUT side of the inductor, and connect
the return terminal of the capacitor to the GND pin and exposed PAD of the LM5164.
[Link] Feedback Resistors
Reduce noise sensitivity of the output voltage feedback path by placing the resistor divider close to the FB pin,
rather than close to the load. This reduces the trace length of FB signal and noise coupling. The FB pin is the
input to the feedback comparator, and as such, is a high impedance node sensitive to noise. The output node is
a low impedance node, so the trace from VOUT to the resistor divider can be long if a short path is not available.
Route the voltage sense trace from the load to the feedback resistor divider, keeping away from the SW node,
the inductor, and VIN to avoid contaminating the feedback signal with switch noise, while also minimizing the

24 Submit Document Feedback Copyright © 2026 Texas Instruments Incorporated

Product Folder Links: LM5164


LM5164
[Link] SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

trace length. This is most important when high feedback resistances greater than 100kΩ are used to set the
output voltage. Also, route the voltage sense trace on a different layer from the inductor, SW node, and VIN so
there is a ground plane that separates the feedback trace from the inductor and SW node copper polygon. This
provides further shielding for the voltage feedback path from switching noise sources.
7.4.2 Layout Example
Figure 7-19 shows an example layout for the PCB top layer of a 2-layer board with essential components placed
on the top side.
Type 3 ripple
injection
Connect BST cap
close to BST and SW

Place FB resistors very


close to FB & GND pins

PGOOD
connection

Thermal vias under


LM5164 PAD

Place resistor R8
close to the RON pin

VOUT GND Optional RC Connect ceramic EN/UVLO


connection connection snubber to input cap close to connection
reduce SW VIN and GND
node ringing

Figure 7-19. LM5164 Single-Sided PCB Layout Example

Copyright © 2026 Texas Instruments Incorporated Submit Document Feedback 25


Product Folder Links: LM5164
LM5164
SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026 [Link]

8 Device and Documentation Support


8.1 Device Support
8.1.1 Third-Party Products Disclaimer
TI'S PUBLICATION OF INFORMATION REGARDING THIRD-PARTY PRODUCTS OR SERVICES DOES NOT
CONSTITUTE AN ENDORSEMENT REGARDING THE SUITABILITY OF SUCH PRODUCTS OR SERVICES
OR A WARRANTY, REPRESENTATION OR ENDORSEMENT OF SUCH PRODUCTS OR SERVICES, EITHER
ALONE OR IN COMBINATION WITH ANY TI PRODUCT OR SERVICE.
8.1.2 Development Support
• LM5164 Quickstart Calculator
• LM5164 Simulation Models
• TI Reference Design Library
• Technical Articles:
– Use a Low-quiescent-current Switcher for High-voltage Conversion
– Powering Smart Sensor Transmitters in Industrial Applications
– Industrial Strength Design – Part 1
– Trends in Building Automation: Predictive Maintenance
– Trends in Building Automation: Connected Sensors for User Comfort
[Link] Custom Design With WEBENCH® Tools
Click here to create a custom design using the LM5164 device with the WEBENCH® Power Designer.
1. Start by entering the input voltage (VIN), output voltage (VOUT), and output current (IOUT) requirements.
2. Optimize the design for key parameters such as efficiency, footprint, and cost using the optimizer dial.
3. Compare the generated design with other possible solutions from Texas Instruments.

The WEBENCH Power Designer provides a customized schematic along with a list of materials with real-time
pricing and component availability.
In most cases, these actions are available:
• Run electrical simulations to see important waveforms and circuit performance
• Run thermal simulations to understand board thermal performance
• Export customized schematic and layout into popular CAD formats
• Print PDF reports for the design, and share the design with colleagues
Get more information about WEBENCH tools at [Link]/WEBENCH.
8.2 Documentation Support
8.2.1 Related Documentation
For related documentation see the following:
• Texas Instruments, LM5164-Q1EVM-041 EVM user's guide
• Texas Instruments, Selecting an Ideal Ripple Generation Network for Your COT Buck Converter application
note
• Texas Instruments, Valuing Wide VIN, Low-EMI Synchronous Buck Circuits for Cost-Effective, Demanding
Applications white paper
• Texas Instruments, An Overview of Conducted EMI Specifications for Power Supplies white paper
• Texas Instruments, An Overview of Radiated EMI Specifications for Power Supplies white paper
• Texas Instruments, 24-V AC Power Stage with Wide VIN Converter and Battery Gauge for Smart Thermostat
design guide
• Texas Instruments, Accurate Gauging and 50-μA Standby Current, 13S, 48-V Li-ion Battery Pack Reference
design guide

26 Submit Document Feedback Copyright © 2026 Texas Instruments Incorporated

Product Folder Links: LM5164


LM5164
[Link] SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

• Texas Instruments, AN-2162: Simple Success with Conducted EMI from DC/DC Converters application note
• Texas Instruments, Powering Drones with a Wide VIN DC/DC Converter application note
• Texas Instruments, Using New Thermal Metrics application note
• Texas Instruments, Semiconductor and IC Package Thermal Metrics application note
8.3 Receiving Notification of Documentation Updates
To receive notification of documentation updates, navigate to the device product folder on [Link]. Click on
Notifications to register and receive a weekly digest of any product information that has changed. For change
details, review the revision history included in any revised document.
8.4 Support Resources
TI E2E™ support forums are an engineer's go-to source for fast, verified answers and design help — straight
from the experts. Search existing answers or ask your own question to get the quick design help you need.
Linked content is provided "AS IS" by the respective contributors. They do not constitute TI specifications and do
not necessarily reflect TI's views; see TI's Terms of Use.
8.5 Trademarks
PowerPAD™ and TI E2E™ are trademarks of Texas Instruments.
WEBENCH® is a registered trademark of Texas Instruments.
All trademarks are the property of their respective owners.
8.6 Electrostatic Discharge Caution
This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled
with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage.
ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may
be more susceptible to damage because very small parametric changes could cause the device not to meet its published
specifications.

8.7 Glossary
TI Glossary This glossary lists and explains terms, acronyms, and definitions.

9 Revision History
NOTE: Page numbers for previous revisions may differ from page numbers in the current version.
Changes from Revision C (April 2024) to Revision D (February 2026) Page
• Added thermal pad size dimension recommended land pattern and stencil for devices from FMX A&T site
(pages 28 – 30).................................................................................................................................................27

Changes from Revision B (August 2023) to Revision C (April 2024) Page


• Updated RϴJA, RϴJC(top), RϴJB, ΨJT, ΨJB, RϴJC(bot) thermal metrics.................................................................. 5
• Corrected tON2 from 650ns to 1650ns................................................................................................................ 5

10 Mechanical, Packaging, and Orderable Information


The following pages include mechanical packaging and orderable information. This information is the most
current data available for the designated devices. This data is subject to change without notice and revision of
this document. For browser-based versions of this data sheet, refer to the left-hand navigation.

Copyright © 2026 Texas Instruments Incorporated Submit Document Feedback 27


Product Folder Links: LM5164
LM5164
SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026 [Link]

PACKAGE OUTLINE
DDA0008B SCALE 2.400
PowerPAD TM SOIC - 1.7 mm max height
PLASTIC SMALL OUTLINE

C
6.2
TYP SEATING PLANE
5.8
A
PIN 1 ID
AREA 0.1 C
6X 1.27
8
1

5.0 2X
4.8 3.81
NOTE 3

4X (0 -10 )
4
5
0.51
8X
4.0 0.31
B 1.7 MAX
3.8 0.25 C A B
NOTE 4

0.25
TYP
0.10

SEE DETAIL A

4 5
EXPOSED
THERMAL PAD

3.4 0.25
9 GAGE PLANE
2.8

0.15
0 -8 1.27 0.00
1 8
0.40
DETAIL A
2.71 TYPICAL
2.11

4214849/B 09/2025
PowerPAD is a trademark of Texas Instruments.
NOTES:

1. All linear dimensions are in millimeters. Any dimensions in parenthesis are for reference only. Dimensioning and tolerancing
per ASME Y14.5M.
2. This drawing is subject to change without notice.
3. This dimension does not include mold flash, protrusions, or gate burrs. Mold flash, protrusions, or gate burrs shall not
exceed 0.15 mm per side.
4. This dimension does not include interlead flash. Interlead flash shall not exceed 0.25 mm per side.
5. Reference JEDEC registration MS-012.

[Link]

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LM5164
[Link] SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

EXAMPLE BOARD LAYOUT


DDA0008B PowerPAD TM SOIC - 1.7 mm max height
PLASTIC SMALL OUTLINE

(2.95)
NOTE 9
(2.71) SOLDER MASK
DEFINED PAD
SOLDER MASK
OPENING
8X (1.55) SEE DETAILS

1
8

8X (0.6)

(3.4)
SYMM 9 SOLDER MASK
(1.3)
TYP OPENING

(4.9)
NOTE 9
6X (1.27)

4 5
(R0.05) TYP
SYMM METAL COVERED
( 0.2) TYP BY SOLDER MASK
VIA
(1.3) TYP
(5.4)

LAND PATTERN EXAMPLE


SCALE:10X

0.07 MAX 0.07 MIN


ALL AROUND ALL AROUND

SOLDER MASK METAL SOLDER MASK METAL UNDER


OPENING OPENING SOLDER MASK

NON SOLDER MASK SOLDER MASK


DEFINED DEFINED

SOLDER MASK DETAILS


PADS 1-8

4214849/B 09/2025

NOTES: (continued)

6. Publication IPC-7351 may have alternate designs.


7. Solder mask tolerances between and around signal pads can vary based on board fabrication site.
8. This package is designed to be soldered to a thermal pad on the board. For more information, see Texas Instruments literature
numbers SLMA002 ([Link]/lit/slma002) and SLMA004 ([Link]/lit/slma004).
9. Size of metal pad may vary due to creepage requirement.
10. Vias are optional depending on application, refer to device data sheet. If any vias are implemented, refer to their locations shown
on this view. It is recommended that vias under paste be filled, plugged or tented.

[Link]

Copyright © 2026 Texas Instruments Incorporated Submit Document Feedback 29


Product Folder Links: LM5164
LM5164
SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026 [Link]

EXAMPLE STENCIL DESIGN


DDA0008B PowerPAD TM SOIC - 1.7 mm max height
PLASTIC SMALL OUTLINE

(2.71)
BASED ON
0.125 THICK
STENCIL
8X (1.55) (R0.05) TYP
1
8

8X (0.6)

(3.4)
SYMM 9 BASED ON
0.125 THICK
STENCIL

6X (1.27)

5
4

METAL COVERED
SYMM SEE TABLE FOR
BY SOLDER MASK
DIFFERENT OPENINGS
(5.4) FOR OTHER STENCIL
THICKNESSES

SOLDER PASTE EXAMPLE


EXPOSED PAD
100% PRINTED SOLDER COVERAGE BY AREA
SCALE:10X

STENCIL SOLDER STENCIL


THICKNESS OPENING
0.1 3.03 X 3.80
0.125 2.71 X 3.40 (SHOWN)
0.150 2.47 X 3.10
0.175 2.29 X 2.87

4214849/B 09/2025

NOTES: (continued)

11. Laser cutting apertures with trapezoidal walls and rounded corners may offer better paste release. IPC-7525 may have alternate
design recommendations.
12. Board assembly site may have different recommendations for stencil design.

[Link]

30 Submit Document Feedback Copyright © 2026 Texas Instruments Incorporated

Product Folder Links: LM5164


LM5164
[Link] SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

Copyright © 2026 Texas Instruments Incorporated Submit Document Feedback 31


Product Folder Links: LM5164
LM5164
SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026 [Link]

32 Submit Document Feedback Copyright © 2026 Texas Instruments Incorporated

Product Folder Links: LM5164


LM5164
[Link] SNVSAU4D – SEPTEMBER 2018 – REVISED FEBRUARY 2026

Copyright © 2026 Texas Instruments Incorporated Submit Document Feedback 33


Product Folder Links: LM5164
PACKAGE OPTION ADDENDUM

[Link] 11-Aug-2025

PACKAGING INFORMATION

Orderable part number Status Material type Package | Pins Package qty | Carrier RoHS Lead finish/ MSL rating/ Op temp (°C) Part marking
(1) (2) (3) Ball material Peak reflow (6)
(4) (5)

LM5164DDAR Active Production SO PowerPAD 2500 | LARGE T&R Yes NIPDAU | NIPDAUAG Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8
LM5164DDAR.A Active Production SO PowerPAD 2500 | LARGE T&R Yes NIPDAU Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8
LM5164DDARG4 Active Production SO PowerPAD 2500 | LARGE T&R Yes NIPDAU Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8
LM5164DDARG4.A Active Production SO PowerPAD 2500 | LARGE T&R Yes NIPDAU Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8
LM5164DDAT Active Production SO PowerPAD 250 | SMALL T&R Yes NIPDAU | NIPDAUAG Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8
LM5164DDAT.A Active Production SO PowerPAD 250 | SMALL T&R Yes NIPDAU Level-2-260C-1 YEAR -40 to 150 LM5164
(DDA) | 8

(1)
Status: For more details on status, see our product life cycle.

(2)
Material type: When designated, preproduction parts are prototypes/experimental devices, and are not yet approved or released for full production. Testing and final process, including without limitation quality assurance,
reliability performance testing, and/or process qualification, may not yet be complete, and this item is subject to further changes or possible discontinuation. If available for ordering, purchases will be subject to an additional
waiver at checkout, and are intended for early internal evaluation purposes only. These items are sold without warranties of any kind.

(3)
RoHS values: Yes, No, RoHS Exempt. See the TI RoHS Statement for additional information and value definition.

(4)
Lead finish/Ball material: Parts may have multiple material finish options. Finish options are separated by a vertical ruled line. Lead finish/Ball material values may wrap to two lines if the finish value exceeds the maximum
column width.

(5)
MSL rating/Peak reflow: The moisture sensitivity level ratings and peak solder (reflow) temperatures. In the event that a part has multiple moisture sensitivity ratings, only the lowest level per JEDEC standards is shown.
Refer to the shipping label for the actual reflow temperature that will be used to mount the part to the printed circuit board.

(6)
Part marking: There may be an additional marking, which relates to the logo, the lot trace code information, or the environmental category of the part.

Multiple part markings will be inside parentheses. Only one part marking contained in parentheses and separated by a "~" will appear on a part. If a line is indented then it is a continuation of the previous line and the two
combined represent the entire part marking for that device.

Addendum-Page 1
PACKAGE OPTION ADDENDUM

[Link] 11-Aug-2025

Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and
makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative
and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers
and other limited information may not be available for release.

In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis.

OTHER QUALIFIED VERSIONS OF LM5164 :

• Automotive : LM5164-Q1

NOTE: Qualified Version Definitions:

• Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects

Addendum-Page 2
PACKAGE MATERIALS INFORMATION

[Link] 11-Aug-2025

TAPE AND REEL INFORMATION

REEL DIMENSIONS TAPE DIMENSIONS


K0 P1

B0 W
Reel
Diameter
Cavity A0
A0 Dimension designed to accommodate the component width
B0 Dimension designed to accommodate the component length
K0 Dimension designed to accommodate the component thickness
W Overall width of the carrier tape
P1 Pitch between successive cavity centers

Reel Width (W1)


QUADRANT ASSIGNMENTS FOR PIN 1 ORIENTATION IN TAPE

Sprocket Holes

Q1 Q2 Q1 Q2

Q3 Q4 Q3 Q4 User Direction of Feed

Pocket Quadrants

*All dimensions are nominal


Device Package Package Pins SPQ Reel Reel A0 B0 K0 P1 W Pin1
Type Drawing Diameter Width (mm) (mm) (mm) (mm) (mm) Quadrant
(mm) W1 (mm)
LM5164DDAT SO DDA 8 250 330.0 12.8 6.4 5.2 2.1 8.0 12.0 Q1
PowerPAD

Pack Materials-Page 1
PACKAGE MATERIALS INFORMATION

[Link] 11-Aug-2025

TAPE AND REEL BOX DIMENSIONS

Width (mm)
H
W

*All dimensions are nominal


Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm)
LM5164DDAT SO PowerPAD DDA 8 250 366.0 364.0 50.0

Pack Materials-Page 2
IMPORTANT NOTICE AND DISCLAIMER
TI PROVIDES TECHNICAL AND RELIABILITY DATA (INCLUDING DATASHEETS), DESIGN RESOURCES (INCLUDING REFERENCE
DESIGNS), APPLICATION OR OTHER DESIGN ADVICE, WEB TOOLS, SAFETY INFORMATION, AND OTHER RESOURCES “AS IS”
AND WITH ALL FAULTS, AND DISCLAIMS ALL WARRANTIES, EXPRESS AND IMPLIED, INCLUDING WITHOUT LIMITATION ANY
IMPLIED WARRANTIES OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NON-INFRINGEMENT OF THIRD
PARTY INTELLECTUAL PROPERTY RIGHTS.
These resources are intended for skilled developers designing with TI products. You are solely responsible for (1) selecting the appropriate
TI products for your application, (2) designing, validating and testing your application, and (3) ensuring your application meets applicable
standards, and any other safety, security, regulatory or other requirements.
These resources are subject to change without notice. TI grants you permission to use these resources only for development of an
application that uses the TI products described in the resource. Other reproduction and display of these resources is prohibited. No license
is granted to any other TI intellectual property right or to any third party intellectual property right. TI disclaims responsibility for, and you fully
indemnify TI and its representatives against any claims, damages, costs, losses, and liabilities arising out of your use of these resources.
TI’s products are provided subject to TI’s Terms of Sale, TI’s General Quality Guidelines, or other applicable terms available either on
[Link] or provided in conjunction with such TI products. TI’s provision of these resources does not expand or otherwise alter TI’s applicable
warranties or warranty disclaimers for TI products. Unless TI explicitly designates a product as custom or customer-specified, TI products
are standard, catalog, general purpose devices.
TI objects to and rejects any additional or different terms you may propose.
IMPORTANT NOTICE

Copyright © 2026, Texas Instruments Incorporated


Last updated 10/2025

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