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Introduction to Metrology
1.1 Introduction
Metrology is the science of pure measurement. The science of metrology had been
applied to engineering to a limited extent before the first world war. However, considerable
progress has been made in the application of scientific principles to the dimensional control
of engineering products. In addition accurate control of standards of measurement was an
important function of every precision engineering industry. Metrology is concerned with the
establishment, reproduction, conservation and transfer of units of measurements and their
standards. lt is also concerned with the methods, execution and estimation of accuracy of
measurements, the measuring instruments and the inspectors. Dynamic metrology refers to
a group of techniques for measuring small variations of a continuous nature. A legal metrology
deals with the units of measurement, methods of measurement and the measuring
instruments, in relation to the statutory technical and legal requirements.
Long ago Lord Kelvin made the following classic statement concerning metrology.
"When you can measure what you are speaking about and express it in numbers, you
know something about it; and when you cannot measure it, when you cannot express it in
numbers, your knowledge is of a meagre and unsatisfactory kind, It may be the beginning
of knowledge, but you have scarcely in your thought advanced to the stage of a science."
/Potinition and Concept of Metrology:
Metrology is a science of measurement. Metrology may be divided depending upon the
quantity under consideration into: Metrology of length, metrology of time etc. Depending
upon the field of application - industrial metrology and Medical metrology etc. Engineering
metrology is restricted to the measurement of length, angles and other quantities which
expressed in linear or angular terms. In a border sense metrology is not limited to length and
angle measurement but also concerned with numerous problems theoretical as well as
practical related with measurement such as
1. Units of measurement and their standards
2. Methods of measurement based on agreed units and standards.
3, Errors of measurement.
4, Measuring instruments and devices.
5, Accuracy of measuring instruments and their care.
6, Industrial inspection.2 Mechanical Measurements and Metrology
7. Design, manufacturing and testing of gauges of all kinds.
The related applications and the principal flelds of metrology are as follows:
Establishing units_of measurement and their standards such as their
establishment, reproduction, conservation, dissemination and quality assurance,
Measurements, methods, execution and estimation of their accuracy.
Measuring instruments - properties examined from the point mof view of their
intended purpose.
Design, manufacturing and testing of gauges of all kinds.
ies of Inspection:
1. To ensure that the part material or a component conforms to the established standard
dimensional control as per specification.
2, To meet the interchangeability of manufacture.
en angcotety_of manula
3. It helps in the process of quality contral.
4. It helps in mass production of assembled part.
5. It helps to assemble various parts produce al different station/place.
6. It provides the means of finding out shortcoming in manufacture.
14 Objectives of Metrology
The basic objective of metrology is to determine whether a component has been
manufactured to the required specification. The advances in metrology have made possible
the mass production of modern ultra-precise apparatus. Metrology is an essential part of the
development oF technology.
The basic objectives of metrology are as follows :
nD
2)
3)
4)
5)
6)
D
To provide the required accuracy at minimum cost.
Thorough evaluation of newly developed products, and to ensure that
components are witliin the specified dimensions.
To determine the process capabilities.
To asses the measurin:
for their speci
\strument capabilities and ensure that they are adequate
measurements.
ice the cost of inspection by effective and efficient utilization of available
ies.
To reduce_cost of rejections and rework by applying statistical quality control
techniques.
To standardize_measuring methods by proper inspection methods at the
development stage itself.Introduction to Metrology 3
8) To maintain the accuracies of [Link] periodical calibration of
the measuring instruments.
9) To prepare designs for gauges and special inspection fixtures.
(44 introduction to Measurement
Measurement means determination of anything that exists in some amount. If those
things that exist are related to mechanical engineering, then the determination of such
amounts are referred to as mechanical measurements. An engineer is not only interested in
the measurement of physical variables but also concerned with their control. These two
functions are closely related because one must be able to measure a variable such as
temperature, or flow in order to control it. The accuracy of control is essentially dependent
on the accuracy of measurement. Hence, a good knowledge of measurement techniques is
necessary for the design of control systems.
Definition of Measurement: Measurement is defined as the process or the act of obtaining
a quantitative comparison between a predefined standard and an unknown magnitude
Standard
Unknown Process of
comparison
magntidue (Measurement)
Fig. 1.1 Measuring Process
4.4 Requirements of Measurements
If the result of measurement has to be meaningful, then the follow’
important conditions must be satisfied.
g two
1) The standard used for comparison must be accurately known and commonly
accepted.
For example : A length cannot be simply said it is too long but it must_be said
it is comparatively longer than some standard.
2) The procedure and the apparatus used for comparison must be commonly
accepted and must be provable.
4.5 Significance of Measurement System
1) Measurement provides the fundamental basis for research and development
Development is the final stage of the design procedure involving the measurement
of various quantities pertaining to operation and performance of the device
being developed.
2) Measurement is also a fundamental element of any control process, which
requires the measured discrepancy between the actual and the desired
performances.4 Mechanical Measurements and Metrology
3) Many operations require measurement for proper performance.
For example : In modern central power stations, temperatures, pressures,
vibrational amplitudes etc., are monitored by measurement to ensure proper
performance.
4) Measurement is also a bais of commerce, because the cost of the Broducts are
established on the basis of amounts of materials, power, expenditure of time
A and labour, and other constraints.
o
/piethods of Measurement:
Measurement is a comparison of a given quantity with one of its predetermined standard
values opted as a unit.
In precision measurements various methods of measurement are followed depending
upon the accuracy required and the amount of permissible error. There are numerous ways
in which a quantity can be meaured. Any method of measurement should be defined in such
a detail and followed by such a standard practice that there is little scope for uncertainty.
The nature of the procedure in some of the most common measurements is described
below, Actual measurements may employ one or more combinations of the following.
@ Direct method of measurement
In this method the value of quantity is obtained directly by comparing the
unknown with the standard. It involves, no mathematical calculations to arrive
at the results, for example, measurement of length by a graduated scale. The
method is not very accurate because it depends on human insensitiveness in
making judgement.
(i) __ Indirect method of measurement
In this method several parameters (to which the quantity to be measured is
linked with) are measured directly and then the value is determined by
mathematical relationship. For example, measurement of density by measuring
mass and geometrical dimensions.
Gii) Fundamental method of measurement
Also known as the absolute method of measurement, it is based on the
measurement of the base quantities used to define the quantity. For example,
measuring a quantity directly in accordance with the definition of that quantity,
or measuring a quantity indirectly by direct measurement of the qua
linked with the definition of the quantity to be measured.
(iv) Comparison method of measurement
This method involves comparison with either a known value of the same quantity
or another quantity which is function of the quantity to be measured. Ex.
comparators.
(v) Substitution method of measurement
In this method, the quantity to be measured is measured by direct comparison
on an indicating device by replacing the measuring quantity with some other
known quantity which produces same effect on the indicating device, For
example, determination of mass by Borda method.Introduction to Metrology 5
(vi) Transposition method of measurement
This is a method of measurement by direct comparison in which the value of
the quantity to be measured is first balanced by an initial known value A of the
same quantity; next the value of the quantity to be measured is put in the place
of that known value and is balanced again by a second known value B. When
the balance indicating device gives the same indication in both cases, the value
of the quantity to be measured in VAB. For example, determination of a mass
by means of a balance and known weights, using the Gauss double weighing
method.
(vil) Differential or comparison method of measurement ©
‘This method involves measuring the difference between the given quantity and
a known master of near about the same value. For example, determination of
diameter with master cylinder on a comparator.
(vili) Coincidence method of measurement
In this differential method of measurement the very small difference between
the given quantity and the reference is determined by the observation of the
coincidence of scale marks. For example, measurement on vernier caliper.
(ix) Null method of measurement
In this method the quantity to be measured is compared with a known source
and the difference between these two is made zero
(x) Deflection method of measurement
In this method, the value of the quantity is directly indicated by deflection of a
pointer on a calibrated scale.
(x1) Interpolation method of measurement
In this method, the given quantity is compared with two or more known value
of near about same value ensuring at least one smaller and one bigger than the
quantity to be measured and the readings interpolated,
(xii) Extrapolation method of measurement
In this method, the given quantity is compared with two or more known smaller
values and extrapolating the reading.
(xill) Complimentary method of measurement.
This is the method of measurement by comparison in which the value of the
quantity to be measured is combined with a known value of the same quantity
so adjusted that the sum of these two values is equal to predetermined
comparison value. For example, determination of th evolume of a solid by liquid
displacement.
(xiv) Composite method of measurement
It involves the comparison of the actual contour of a component to be checked
with its contours in maximum and minimum tolerable limits. This method provides
for the checking of the cumulative errors of the interconnected elements of the
component which are controlled through a combined tolerance. This method
is most reliable to ensure inter-changeability and is usually effected through the
use of composite “Go” gauges, for example, checking of the thread of a nut with
a screw plug “GO” gauge.
err6 Mechanical Measurements and Metrology _
(xv) Element method
la this method, the several related dimensions are gauged individually, Le , each
component element is checked separately. For example, in the case of tread the
pitch diameter, pitch and flank angle are checked separately and then the virtual
pitch diameter is calculated. It may be noted that value of virlual itch diarneter
depends on th edeviations of the above thread elements. The functioning of
thread depends on vilual pitch diameter lying within the specified tolerable
limits. In case of composite method, all the three elements need not be checked
separately and is thus useful for checking the product parts. Element method
is used for checking tools and for detecting the causes of rejects in the product,
(xvi) Contact and contactless methods of measurements
In contact methods of measurements, the measuring tip of the instrument
actually touches the surface to be measured. In such cases, arrangements for
constant contact pressure should be provided in order to prevent errors due tu
excess contact pressure. In contactless method of measurements, No contact
is required. Such instruments include tool-maker's microscope and projection
comparator, [Link] every method of measurement a detailed definition of the
equipment to be used, a sequential list of operationsto be performed, the
surrounding environmental conditions and descriptions of all factors influencing
accuracy of measurement at the required level must be prepared and followed
4
Z
Measuring Instrument
Measuring Instruments are measuring devices that transform the related or measured
quantity into an indication or information. These instruments indicate either directly the value
of the measured quantity or its equalil to a known measure of the same quantity. (e.g. equal
arm balance, or null detecting galvanometer). it may also indicate the value of th esmall
difference between the measured quantity and the measure having a value very near to it
(comparator). Measuring instruments usually utilise a measuring sequence in which the
measured quantity is transformed into a quantity perceplible to the observer (length, angle,
sound, luminous contrast). Measuring instruments may be used in conjunction with separate
material measures (e.g. balances using standard masses to compare unknown mass), or they
may contain internal parts to reproduce the unit (like graduated rules, a precesion thread,
etc.)
ldssification of Measuring Instruments:
According to the functions of the measuring
(1) Length measuring instruments.
(2) Angle measuring instruments.
(3) Instruments for determining the quality of surface finish.
(4) Instruments for checking the deviations from geometrical forms.
‘According to the accuracy of measurement in the measuring instruments. They are
classified as:
(1) Most accurate instruments e.g., light-interforence instruments
(2) Less accurate instruments such as tool room microscopes, comparators
struments. They are classified as
optimeters etc.
(3) More less accurate instruments e.g., vernier calipers and mules with verier
scales, dial indicators.
aIntroduction to Metrology 7
According to the precision of measurement. They are classified as
(1) Precision measuring instruments.
(2) Non-precision measuring instruments.
lection of Measuring Instruments:
‘The function of measuring instruments is to transform the measurable quantity in to
required information, Its important characteristics during the selection of an instrument are
its measuring range, accuracy and precision. Usually accuracy is poor at the lower end of
scale which should be avoided. In such a situation, where accurate measurement is required
throughout full range, two instruments with different ranges may be used, one for lower
range and other for full range. The precision of instrument is very important feature since
it should give a repeatable reading which is possible with precise instrument. If an instrument
is precise then accuracy can be taken care of by proper calibration of the instrument.
Resolution or sensitivity is an important aspect for selecting instruments as it represents
a smailest change in the measured quantity which produces a perceptible movement of the
pointer which has a calibrated scale.
Systems of Measurement
Linear measurements are basically comparisons of a given dimension with a particular
standard of length. Different standard systems of measurements are discussed below:
+ The English system: It is also known as British Standard. The systern makes use of
yard as the standard system of measurement.
+ The Metric system: In metric system the meter replaces the yard (of English system).
The metric system is essentially decimal, all multiples and submultiples of the basic
units being related by the factor of 10. As decimeter, centimeter, millimeter,
micrometer and so on.
« The International System of Units (SI): Earlier CGS (centimeter, gram, second) system
was in use of specific work. The MKS (meter, kg, sec.) system followed it. This MKS
sstem is very convenient to use and to handle rational, coherent, comprehensive
systems at ease.
‘The main features of SI are that the meter and kilogram supersede the centimeter and
gram of the old system. The Newton, unit of force, is independent of the earth's gravitation
and g need no longer be introduced in equations. The joule (Newton X_meter) is the unit
of energy, and of power, the joule per second (watt). Units such as meter, kilogram, second
and ampere is of maximum interest of engineers.
1.6 The Generalized Measuring System
Most measuring systems fall within the framework of a generalized system consisting
of three phases or stages
Stage I - A detector-transducing or sensor stage.
Stage Il - An intermediate modifying stage, or signal conditioning stage
Stage III - A terminating or read-out stage.
The block diagram of the generalised measuring system is as shown in fig 1.2:A
8 Mechanical Measurements and Metrology
‘on Atay power
Calibration
source (na aways clay pever
seat 4 Asian
input] Detector | an Iverndiate | analogous
toa] peso, | tances | taeptiae Lantos eae
en Suge Signal Suge | driving
(oralegoos Sanat
‘inp
Lt Convoter
Fig. 1.2 Block Diagram of Generalized Measuring System
Each stage consists of a component or group of components known as
basic elements which perform the required function in the measurement. These basic
elements are recognised by their functioning but not by their construction,
Table 1.1 outlines the significance of each of these stages.
Table 1.1: Basic elements of measuring system
Stage I-Detector
Transducer
Stage Il-Intermediate
Modifying
Stage Ill-Terminating
Senses only the desired
input and provides
analogous output.
Types and Examples
Mechanical
spindle, spring-mass,
elastic devices such as
Bourdon tube, proving
ring, etc.
Hydraulic-pneumatic :
Buoyant-float, orifice,
venturi, vane, propeller
Optical : Photographic
film, photoelectric cell
Electrical : Contactor,
resistance, capacitance,
piezoelectric crystal,
thermocouple, etc.
Modifies transduced signal
into a form usable by final
stage. Usually increases
amplitude and/or power
Types and Examples
Mechanical : Gearing,
Cranks, links, cams, etc,
Hydraulic pneumatic :
Piping, valves, dash-pots,
etc.
Optical : Mirrors, lenses,
optical filters, light levers,
optical fibers.
Electrical : Amplifying
systems, matching devices,
filters, telemetering systems
etec.,
Provides an indication or
recording in a form
that can be evaluated by
an unaided human sense
or by a controller
‘Types and Examples
Indicators
(a) Displacement types
moving pointer and scale,
moving scale and index,
light beam and scale, CRO,
liquid column ete.
(b) Digital types : Direct
alphanumeric read out
(©) Recorders : Digital
Printing, inked pen and
chart, light beam and
Photographic film, direct
photography, magnetic
recording
(d) Controllers : All typesIntroduction to Metrology 9
1.6.1 Stage-I - Detector-Transducer Stage
The important function of the first stage is to detect or to sense the input signal.
At the same time, it should be insensitive to every other possible input signals.
For example if it is a pressure signal, it should be insensitive to acceleration, Unfortunately
it is very rare to find a detecting device which is completely selective.
1.6.2, Stage-lI - intermediate Modifying Stage
The purpose of the second stage of the generalized measurement system is to modify
the transduced information so that it is acceptable to the third, or terminating stage. The
important function of this stage is to increase either amplitude or power
of the signal, or both, to the level required to drive the final terminating devices.
In addition it is designed for proper matching characteristics between first and
second and between second and third stages. Also it performs selective
filtering, integration, differentiating etc,, as may be required.
1.6.3. Stage-Ill - Terminating Stage
The third stage provides the information required in a form which can
be understood by the human senses or a controller.
An example of the generalized measurement system is a
simple bourdon-tube pressure guage shown in the Fig. 1.3. In this
case the bourdon tube is the detector-transducer stage because it
converts the pressure signal into a mechanical displacement of
the tube. The intermediate stage consists of the gearing
arrangement, which amplifies the displacement of the end of the
tube so that a relatively small displacement at the end point
produces a greater revolution of the center gear. The final in dicator
stage consists of a pointer and the scale arrangement, which, photograph 1:
when calibrated with known pressure inputs, gives an indication sectional view through
of the pressure signal acting on the bourdon tube. Bourdon tube
Fig. 6.4 shows the corresponding block diagram of the _ pressure gauge
generalized measurement system for the Bourdon-tube pressure
gauge.
uly
L,_7 Seale
. Terminating
Gearing stage
(intermediate Pointer
modifying
Stage)
Bourdon tube
(Detector
transducer stage)
f Pressure input
Fig. 1.3 Bourdon-tube Pressure Gauge as Generalized
Measurement System10 Mechanical Measurements and Metro"’o™
Pointer
Mechanical | Pointer ia
Disacnen | Nts and = e
sa =
a t System
Fig. 1.4 Block Diagram of Generalized Measurement SY
for Bourdon-tube Pressure Gauge
1.7 Definitions and Basic Concepts
1.7.1 Readability of an Instrument z
‘ strument m
This term indicates the closeness with which the scale of the in: ent may
be read. : ;
For example : An instrument with 30 cm scale would have a higher readability than an
instrument with 15 cm scale.
1.7.2: Least Count
It is the smallest difference between two indications that can be detected on the
instrument scale.
1.7.3. Range
Il represents the highest possible value that can be measured by an instrument or it
is the difference between the largest and the smallest results of measurement.
1.7.4 Sensitivity
The sensitivity of an instrument is the ratio of the linear movement
of the pointer on the instrument to the change in the measured variable causing
this motion,
For example : A 1 mv recorder might have a 10 cm scale length. Its sens
be 10 cm/my, assuming that the measurement was linear all across the scale,
The static sensitivity of an instrument can be defined as the slope of the calibration
curve as shown in Fig. 1.5.
ly would
1 44,
Sensitivity = Ade _ change of output signal
Ag, — “hange oF input signal
Input, q;
Fig. 1.5Introduction to Metrology 11
The sensitivity of an instrument should be high and the instrument should not have a
range greatly exceeding the value to be measured. However, some margin should be kept
for any accidental overloads.
1.7.5 Hysteresis
An instrument is said to exhibit hysteresis when there is @ difference in readings
depending on whether the value of the measured quantity is approached from higher value
or from a lower value as shown in Fig. 6.6. Hysteresis arises because ‘of mechanical friction,
magnetic effects, elastic deformation or thermal effects.
A system free from hysteresis will produce the same reading irrespective of whether
oe reading has been achieved by increasing from a lesser value or decreasing from a higher
value.
Maximum
output hysteresis
Maximum
input hysteresis
‘ Fig. 1.6 Typical Hysteresis Curve
4.7.6 True Value or Actual Value (V,)
It is the actual magnitude of the input signal. Evaluation of this quantity may
be approximated but never truly determiSned. The true value may be defined as the average
of an infinite number of measured values, when the average deviation due to the various
contributing factors tends to zero.
4.7.7 Indicated value (V)
The magnitude of the input signal indicated by a measuring instrument is known as
indicated value.
1.7.8 Correction
It is the revision applied to the indicated value which improves the
worthiness of the result, Such revision may be in the form of either an additive factor or a
multiplier or both.
Static correction is the difference between the true value and indicated value of the
quantityie, = C= V7
4.7.9 Result (V,)
Obtained by making all known corrections to the indicated value.
V,=AV,+B
where A and B are multiplying and additive corrections, respectively12 Mechanical Measurements and Metrology
.7.10 Discrepancy ; .
‘ The difference between two indicated values or results determined from a supposedly
fixed true value.
4.7.11 Error
The difference betwee!
as Error.
nthe true value (V,) and the result (V,) is known
Error = (V,- V,) /
‘The accuracy of an instrument is measured in terms of its error.
yaa Accuracy |
7” ‘The accuracy of an instrument indicates the deviation of the reading from a known
input. In otherwords, accuracy is the closeness with which the readings of an instrument
approaches the true values of the quantities measured.
Accuracy may be expressed in percentage, based on either actual scale
reading or full scale reading as follows :
Percentage accuracy (based on actual scale) = ¢—“s. x 100
Percentage accuracy (based on full scale) =
V, > maximum or minimum result value
V, > Actual value
V, - Full scale reading
For example : A 100 kPa pressure gauge having an accuracy of 1 percent would be
ie within + 1 kpa over the entire range of the gauge.
Z
ORAS Precision
The precision of an instrument indicates its ability to reproduce a certain
reading with a given accuracy. (or) It is the degree of agreement between
repeated results.
Precision refers to the repeatability of measuring process, i.e., the closeness with
which the measurement of the same physical quantity agree with one another.
As an example to differentiate between precision and accuracy, consider
the measurement of a known voltage of 100 volts with a certain meter. Five readings are
taken, and the indicated values are 104, 103, 105, 103 and 105 volts.
From these values the accuracy of an instrument is
104
103
105 105
-100
= aI x 100 =5% 18
520+5
mean = 104
x 100Introduction to Metrology 13
While precision is + 1% since the maximum deviation from the mean reading of 104
volts is only 1 volt. It may be noted that the instrument could be calibrated so that it could
be used to dependably measure voltages within + 1 volt. From this
itis clear that accuracy can be improved up but not beyond the precision of the Instrument
by calibration.
44 Resolution or Discrimination
Resolution is defined as the smallest increment of input signal that a
measuring system is capable of displaying.
1.7.15 Threshold
If the instrument input is increased very gradually from zero, there
will be some minimum value below which no output change can be detected.
This minimum value defines the threshold of the instrument.
‘Thus resolution defines the smallest measurable input change while threshold defines
the smallest measurable input.
‘Threshold is measured when the input is varied from zero while the resolution is
measured when the input is varied from any arbitrary non-zero value.
Ww
1.7.16 Repeatability
Itis defined as the ability of a measuring system to
reproduce output readings when the same input is applied
to it consecutively, under the same conditions, and in the
same direction. {
If an instrument is used to measure the same input many
times and at different time intervals, the output obtained Output
may be scattered. This scatter tropythe ideal characteristics
is called repeatability error as shown in the fig. 1.7. b
Repeatability is the only characteristic error which hp
cannot be calibrated out of the measuring system. Thus,
repeatability becomes the limiting factor in the calibration Fig. 1.7. Repeatability Error
process, thereby limiting the overall measurement
accuracy.
1.7.17 Reproducibility
This is a very important requirement in the instruments particularly where exact quality
of control is desired. It is defined as the degree of closeness with which the same value of
a variable may be measured at different times. Reproducibility is affected due to several
factors such as the drift in the calibration of a thermocouple at high temperature due to
contamination. Periodic checking and maintenance of instruments are generally done to
obtain reproducibility. Perfect reproducibility means that the instrument has no drift
1.7.18 Callbration
Every measuring system must be provable, that is, it must prove its ability to measure
reliably. The procedure adopted for this is called calibration. When the system being prepared
to measure quantities, known values of the input quantities are fed to the system and the
corresponding outputs are measured. A graph relating the output with input Is plotted and
is known as calibration graph.
-=Repeatabily(ft
14 Mechanical Measurements and Metrology
icular instrument with either (i
accuracy than the instrument j,
‘A flowmeter may be calibratey
e, another flow meter of known
nt. The third method may easily
then recording the time takes,
Calibration procedures involves comparison ofa patti
a primary standard (ii) a secondary standard with a higher
be calibrated or (iii) a known input source. For example.
by comparing it with a standard flow me-purement devic
accuracy, or by direct calibration with a pritiary measureme!
be achieved by weighing a quantity of liquid in a tank and
for the liquid to flow through the meter.
1.7.19 Linearity
One of the best characteristics of an instrument or a measuring system is linearity ie,
the output is linearly proportional to the input. The output of a measuring system may be
linear or non-linear. As long as the output is repeatable, it can be calibrated, but for a non.
linear system the construction of calibration curve becomes tedious, cumbersome and time
consuming. For a linear system a single, two or three point calibration is sufficient. Thus a
high degree of linearity, or minimising of linearity error is very important characteristic of any
measuring system.
Linearity is defined as the maximum deviation in the output of measuring system from
a specified straight line applied to a plot of data points on a curve of measured values versus
input values. Since. several lines can be used as linearity references, it is essential to clearly
define the exact nature of reference straight line before comparing the linearity. Following
are some of the common reference lines :
(a) Terminal line : It is drawn from the origin to data point at full scale output.
(b) End-point line + It is drawn between the end points of the data, usually
without regard to the origin.
(©) _ Best fit line : It is the line midway between the two closest parallel straight lines
that enclose all the data points.
(d) Least square line : It is the line for Rien the sum of the squares of
the deviations of the data points from the line or curve being fit is minimised.
This is the most favoured line and is truly best-fit in the sense that it comes as
close as possible to each data point on a plot of output versus input
The least square line for a measuring system is found from the following
equation. The slope “m” of the least square line for the data is given by
xiv
x, = measured input value n= Number of data
y, = measured output value
With the help of this slope “m”, the maximum deviation of tineari least:
square line is found by the relation. rity from the I
% Linearity = Yémax = 7 x)
, ™ Xtal range
ner rr eensIntroduction to Metrology 15
Wherey4, = output value at a point of maximum deviation from the best fit
straight line.
‘mx, = point on best fit straight line corresponding to maximum
deviation point.
1.7.20 Loading Effect
‘The introduction of any measuring instrument into a measured medium always results
in extraction of some energy from the medium, thereby changing the value of the measured
quantity from its undisturbed state and thus making perfect measurements theoretically
impossible. This effect is known as loading effect. For better measurements the loading
effect of an instrument must be as small as possible.
The loading effect occurs not only in the first stage, but throughout the entire chain
of measuring elements. In electrical measuring systems, the loading of the signal source is
exclusively a function of the detector, while the intermediate modifying devices and output
indicators or recorders receives most of the energy necessary for their functioning from the
sources other than the signal source. The loading effects are due to impedances of the
various elements connected in a system.
4.7.21 System Response
Response of the system means its faithfulness to purpose. It may be defined as an
evaluation of the ability of a-system to transmit and present all the relevant information
contained in the input signal and to exclude all others
If the input information is in the form of square wave, then we would expect a square
wave on the output side. Similarly, if we feed a complex wave having different phase
relationships among the harmonic components we should get the output signal with the
same phase relationships among the components. If a system behaves in this way we say
that it is having good system response. The most important factor in the performance of
a measuring system is that the full effect of an input signal is not immediately shown at the
Output but is almost inevitably subject to some lag or delay in response. This is a delay
between cause and effect due to the natural inertia of the system and is known as
measurement lag.
If a force is applied to the frictionless mass (shown in figure 1.8 ) so as to produce
an acceleration ‘a’ to the right, then the magnitude of the force is ‘Ma’, where 'M is the mass
The force on the mass acts in the direction (i.e., to the right) in which the mass is required
to accelerate.
<— Inertia Force ‘Ma’
Acceleration ‘a! —»
Applied force F
f= Ma—| Mors
Fig. 1.8 Inertia Force on Accelerating Mass
‘The mass however applies an inertia force, also of magnitude ‘Ma’, which is acting in
the direction opposite to that of the acceleration of the mass. The effect of inertia is therefore
to oppose any change taking place in the system, In a measuring system therefore the output
must overcome the natural inertia of the system which results in a time lag between input
and output. If an abrupt or step change in the measured quantity takes place then a delay
occurs in the output response as shown in the figure 1.9.time
Fig. 1.9 Response to a Step Input showing Measurement Lag
The rise time is defined as the time taken for a system to change from 5% to 95% of
its final value in the initial part of the curve. The rise time is a measure of the speed of
response of a measuring system and a system with short rise time is required. The settling
time is defined as the time taken for the index of an instrument to attain, and remain within,
a specified deviation (typically 2%) from its desired value, after an abrupt change in the
measured quantity as illustrated in the figure 1.10.
Input Step input
Specified
Output
devaition
setting_,| ™™ —
time
Fig. 1.10 Output Response to a Step Input showing Settling Time
But in practice no system has good response over an unlimited number of components
For this purpose system response is studied under the following headings.
1.7.22. Amplitude Response
A system is said to have good amplitude response if it treats jitudes
uniformly (i.e.,) if an input amplitude of 5 units is indicated as 20 unis onthe amet
output side then when the input amplitude is
increased to 10 units then we should get 40
units on the output side. In practice, however
no system is having good amplitude response
over an unlimited range of amplitudes.
Fig. 1.11 shows the amplitude response
characteristics for a three stage amplifier used
for strain measurement. It is seen from the
curve that the amplifier is having good amplitude
response upto an input voltage of
107 volts.
S "
1o* 107 10? 40"
Input votage
fe. mt Amplitude Response Characterist¢
an Amplifier used for Strain Measuremet!Introduction to Metrology 17
1.7.23 Frequency Response
A system is said to have good frequency response when it treats all input frequencies
with equal faithfullness. For example if an input amplitude of 5 units at 60 cycles/sec is
indicated as 10 units on the output side, then irrespective of the change in input frequency,
the output amplitude should not change as long as the input amplitude does not change.
In practice, no system is having good frequency response over an unlimited range of frequency.
‘There is a lower limit and an upper limit for every measuring system beyond which the
system cannot have good frequency response. Fig. 1.12 shows the frequency response
characteristics for a 3 stage amplifier used for strain measurement. It is seen from the curve
that the system is having good frequency response between 5 cycles per second (cps)
and 30,000 cps.
3000
Gain
| 2000
1000
0 10 100-1000 10,000
—> Frequency, cps
Fig. 1.12 Frequency Response Curve for a 3 Stage Amplifier
used for Strain Measurement.
1.7.24 Phase Response
Amplitude response and frequency response are important for all types of
input signals whether they are simple or complex. The phase response is however important
only for complex waves.
Time is required for the passage of a signal through a measuring system
and a phase difference between the input signal and output signal is inevitable if the input
wave is simple like a sine wave even if the signal under goes a phase shift of 360° through
the system, still the measurements of amplitudes from the output signal are not affected
because the shape of the cycle is repetitive and does not change between the limits of the
cycle, But if the input signal is complex with different phase relationships among its
components then each component will undergo a different phase distortion as it passes
through the system and output signal may be totally distorted having no resemblance to the
input signal. Measurements made from such a distorted signal will give incorrect values
Distortion cannot be avoided but can be minimised by using special circuits known as phase
distortion circuits. Fig. 1.13 shows the distortion of a complex wave as it passes through &
system.=
18 Mechanical Measurements and Metrology
400:
3004
Strain
t 200
100
0 100 200 300 400
—+ Harmonic angle, degrees
Fig. 1.13 Effect of Poor Phase Response on the Recording
of Strain Line Relation
1.7.25 Delay or the Rise Time
This is another form of frequency response when a system is subjected to
a pulse type of input. Sudden change of input cannot be sensed, instantaneously
by the system, it requires some time before which it can indicate the change
in the input signal. This delay is indicated by Df as shown in Fig. 1.14 which can be reduced
by improving the measuring system, Bul, cannot be totally avoided.
A complete study of the response of a system requires knowledge about
all the 4-lypes of responses.
Input System input
signal
Fig. 1.14 Response of a Typical System to a Pulse.
At is the Delay oF Rise Time, YP® Input.Introduction to Metrology 19
Errors in Measuring Instruments
Error may be defined as the difference between the measured value and the true value,
1.8.1. Assembly Errors
These errors are due to the following :
(a) Displaced scale, (ie.,) incorrect fitting of the scale zero with respect to. the
actual zero position of the pointer.
{b) Non-uniform division of the scale.
(c) Bent or distorted pointer.
Errors of this type can be easily discovered and rectified as they remain constant with
time.
1.8.2. Environmental Errors
These errors are much more trouble some than assembly errors as they
change with time in an unpredictable manner. These are introduced when using an instrument
in different conditions than in which it was assembled and calibrated. The different conditions
of use can be temperature, humidity, altitude etc. These errors can be eliminated or reduced
by, taking the following precautions:
(a) Using the instrument in controlled conditions of pressure, temperature and
humidity in which it was originally assembled and calibrated.
(b) If above condition is not possible then deviations in local conditions must be
measured and suitable corrections to the instrument readings must
be applied.
(c) Automatic compensation using sophisticated devices for such deviations is also
possible and usually applied.
(d) Altogether new calibrations may be made in the new conditions.
1.8.3 Random Errors
These errors vary in an unpredictable manner and it is very difficult to list out all the
sources of errors in this class.
The most common causes are :
(a) Friction in instrument movement,
(b) Backlash in the movement,
(c) Hysteresis in elastic members,
(d) Mechanical vibration,
(e) Finite dimensions of the pointer and scale divisions,
(f) Parallax errors between pointer and scale.
The beauty of this errors is that they being random try to cancel each other. Some of
these errors can be minimised, for example hysteresis effect depends an elastic qualities of
material and the designer is expected to be fully conversant with the behaviour of the
materials. The effect of external vibrations can be minimised by using shock absorbing
mountings. Friction in the instrument is however unavoidable.
5 RR mapper 9g ROT NN ET LL ILLITE Ct CLT I IE20 Mechanical Measurements and Metrology
roper usage of measuring apparatus. This type
i SNe blunder. Any technique however, sophisticated
scale to measure the length and bre
for comitted
nth and breadth meas
jed dependant errors.
size and incorrect
‘may introduce bull in errors resulting from incorrect design,
ce. Such errors may be caused by
ive geating or linkages of wrong proportions ete. Erors of
regard to b
ing constant
1.9 Classification of Errors
Errors are classified as follows :
1. Systematic or Fixed errors
8) Calibration errors.
es of consistently recurring human
Q_Enors of technique.
@ Uncorrected loading errors
©) Limits of system resolution.
Random or Ac
Errors stemming from environmental va
B) Certian types of human err
mediately indicate the input signal
ied to it but takes some time which is called response time,
‘The measuring instrument may go
consequent aging. Hence,
Errors in Observation and tnterpr
Measurement of a physical quant varies fom make mistakes in observing
the same person it may vary with his physical and men
‘of both systematic or random depending on the con
Iman errors may De
the measurement.EEE ''S5s, a i
1.12. Standards of Length
wth standards,
ternational Prototype
=
|
[rese=a] P/
Bron a copastion Ae
ecu tet Sen
4
L6§) anterntrsnnnn
Fig. 1.16 Imperial Standard Yard24 Mevhanical Meamuresnents a
ved then exact copies
‘The purpose of keepit
the neutfal axis remai
accidental damage.
Im order to minimise slight
the supports must be placed such t
of the bar are mutually pa
Produces st
‘he most uniform known at
the fg. 1
ton was obtained when the
13.1 Advantages of usin
define Primary Standards
Length does not changes.
2) It can be reproduced eas
This primary
4) Weanbe used
where n -» No. of supports, L - length of ba.
For a simply supported beam, the expression becomes
1
Bxtaasme
SB
5) Wavelength standard can be reproduced cons
place26 Mechanical Measurements and Mettology
113.2 Metro as of Today
isbased on the speed of
of ages, terete In 1983 the
tion of
this accuracy.
Examples
and pra
‘and measures
steel rule can be read to about * 0.2 mm of true dimension,
is now defined avelled Dy 2 [Link] to use over a wide range of measurements.
299792458. second. This is oa a 5 a6 Wot SUbjeCTe To wear although significant wear on
ing ends results in “undersizing™.
i 4) scale does not tin datum which would allow easy scale
alignment with the axis of measorem@ht, Ts agai TEsUNs ir understzing.
re subjected to-parllax fle, which isa sovice of both poslve and
reading errs
6) Scales are not convenient for close tolerancé length [Link] in
njcsnace are
oF international protoype me here should be one, and
only one material stanc called primary standard and is preserye dards
a aca aeaoena eeeinet | 4:36 End Stan
ergewrg Te sed on stare ena Re psciet puiceameie
20 years solely for comparison with secondary standards,
mas renegare
cena
‘conjuction with microscopes.
datum because their measur
ed on a daturi-sufTace.
© depends on “ft
] 8 IU any lena
shops. They ee
ns. They ar aso made
rds and are het a5 relerence for companion ne
dary
‘working standards
‘materials. They are used for general sy
Sometimes standards are also classed a
standards (used by inspectors)
i standards (used by operators)
345 Line Standards
ists of two_ microscopes
‘An end’ standard, about 85% inch in length
Two 12 ch blocks are then wrung to
wadara”- Line stan
standards. Ext Measoring sale :re
o -
28 Mechamcal Meamuremente and Mev
war rt tom So Weteomy 29
th of 36 ach erat bas,
+arduLsd, [ee +0,
ee
TT
TT] (=e
t a
236 bch End bar being catbrated
Fig. 1.19
Taking the average
12inch block
1 22
(orbrced) =L+™ ~t)
2 2
Combining eqns (1) and (2)
3)
end bar was obtained and proceeding
le (Thtee 12 inch bats) of a yard can
succes patons of he 12 eee ed,
Ie OFeSHrG 1s ban 28 +,
(FeeeE ra HHasdnweg ih elminated
Taking mean. 1+ (a+b +¢4¢) a354 2d
2 4
ted thatthe emror
V2 inch Blocks
bar is wrung to a surface plate and two S00 mm
form a basic length of one met
inch block is compared with ‘metre bar as shown in the Fig 1
‘otand tie deviation D, was
Fock 15 wrung and again itis
Gshich isto be calibrated) and the deviation D, was noted,
red with 36 inch end barit to eterrne 3
1.19 Numerical Problems
Problems
‘calibrated matte ere bag hs ae acta sgh of VM Ai! mm Wm ts be esd
uy bththe
2
and = thy
‘The above procedire can be us
as treating ay cher numberof ena ant
0
= 2b thy
or Wy =Lehen
Cateatea bar (1)
fe Tran 000 rn
0
~@
oN
by = LAL = Ma, 1008 toes ~ 0.0002 - 9.0004
2 2
Ly = 499.9998 mm
From eqn(2) ty = lg =X
= 09.99985 + 0.0004
L4 = $00.00025 mm22 Mechanical Measurenven
A, Band C ate by by and Le
From ean) ‘T= te Bum
Fig. 1.23
We know that L+X) =L, +L, tle +p
But Ly =Lg+X>
Le = 44%
Ip = ba-Xi
LX = by Hy) + (Lg HG) + ba X0)
LX = Aly +2 4X9—Ke
OF Ady LX Xp Xa 4X
= 998,092 «0.0003 = 0.0002 ~ 0.000 + 0.001
Ay = 99.509,
Ty = 249. 99975 ma
And bg =La+Xq =249.90075 + 0.0002
Ty = 249.99995 am34 Mechanical Measurements and Metrology
Sinan = by = 29.07 + 000 |
eI { LAM why + (by 4) + (Lg 8) # (Ly =X)
[He = 250, 00015 mm
te LAN =A Lg tay + 8X
a LyX = 0.0001
fo = ta~ Ky = 289.9975 and 4 Ly = LX ~ Xp ~ XX
= 498,990 mn
5A, B, Cand D each having abasic length 12 7 ed
eng ram basic length The 500 mm bar has an actual engi Ty = 124.99975 aim
that
Further Ly = ty + = 12499975 + 0.0001
Ly = Ly + 0.0001 me
he = Ly + 0.0005 mm [Ea S121 9085 ee]
by = by ~ 0.0002 mm he = Ly + Xy = 124.90075 + 0.0005,
ANd Lg thy the oly = L+0.0008 mm. —
ace ee
iM Las tay Le and Lp
From Fig. 1.10
Leman,
But
15 = 1000.0015 mm
14, = 1000.0025 mmm
let yek,
n= -% Total36 Mechanical Measurements and Metology
\ax=oms
vi = 0.0005 1 |
Zz i
z z
g
hig a8
ra ly Ana
90 4A. Alas ns 2x
4 7
or 100.0025 = A+(asn)ot x
Fd standard wing (+) «1000.05 ~ 4
2
10 ors 0.05
100.02 rm
End st 1 (ed) = 100.0025 + yo x
00.05 + 0 ans 420.1 Basle Forms of 6
1003 mm Following are the tee
Linear Moasuroment
1.20 Slip Gauges (Johannson Gauges) or Gay,
‘They are rectangular blocks. ‘ge Blocks
wide, as shown in Fig. 1.26 and section of 30 mm long and
end standards in
These ga
‘ensure that the wrung stocks do noSh Mechanical Mearaerents and Met
1202 Major Requirements for Slip Ga438®
Sop gauges ar used to prove end anda of PCS,
‘evil sap anda
105, MAT, MSO, M33 and M27.
°
°
0
4
1
Total 11240 Mechanical Measurements and Meto}08)
1.12.6 Manufacture of Slip Gauges as
a stn gauges developed DY Nat
gels by rein operations
crease hardness and. Wear Tesistance,
I Physical Laboraton,
eed in he
a ind coked slowly al each slag,
Eight gauges of one size ave then mounted oma special 1yPe or ee otek
‘and spot gfourid on each face. A preliminary lapping operation is also
alt which make aie gauges parle to aout 0002 mm and within abou
0.002 mm ot sie
‘The final lapping process is carted out on &
chuck, on Which the
8(@). When the g,
*
= tI}
@ rs)
Fig: 128 Arrangement of sip gauges on lapping chuck,
Further lapping produces vey hi
en! sags Then al he ee sage ne eo an
size between
equal to thelt
130" ang
Care of slip gauges
Gonoral care
|. Protect
such a
2. Keep the lip gauges in a suitable case in which there is a separate compartment for
‘each gauge and keep the case closed when not in use.
43, Protect the gauges and their case from dust and dirt
4. Gauges should not be magnetized otherwise they will alrract metallic dust.
Preparation before use
1, Remove protective coating applied to it with petrol.
2, Clean gauges to be used with chamols leather or soft linen cloth even if they are
temporarily returned to the case uncoated.
the actual use, the fingering of lapped faces should be avoided.
ig should be as minimum as possible to avoid transfer of heat from hand to
togethe should be
10m before doing any
held above the open case when being wrung together. The
lb be selected and the case then closed. ener Ts
working surfaces on surface plate etc, should be avoided,
indard procedure as already explained should be followed.
9.1 during wringing process any sign of
, ty sign of roughness or scratching i fel the process
Of wringing shouldbe stopped and faces examined for burns or state
Care after use
1. Gauges should not be left wrung together for an unnecessary length of time.
2. Immediately after u
not be used as this may aerate he Jelly sed
the air bubbles so formed may cause rusting of the faces. ae$2 weeny vase nt aso
3 Calibration - D in the laboratory of inspect ‘shor
Soe ee eee SEY eee
mono
Msrksnop and inspection grade gauges ar caibrated by ditect Comparison win
‘Ssutration grade gauges in a comparsion.
St ages conser in
iowa te Tse nce,
© Serving and centie point
(i Holders ana
Gi) Base
ray, |
‘These are made from sultable ste! free from defects and hardened uniormiy, minirnurn
hardness of 800 HV.
Measuring Jaws. Measuring
Jaws are always supplied in pairs.
These are of two types: Type A and
‘TypeB. Type A jaws are used——netmatanatentateaenneneianidionttonesiinesaananee
$4 Mechanical Measurements and Metrology
Se aan et
120.7 Numerical Problems on Building of Slip Gauges
Problem £
Bulld 58.975 mm usiog M112 set of gauges.
Solution :
* Always stant with the
"Here itis 0.008 mm and for this 1.005 mm sip gauge is selected
58.975 ~ 1.005 = 57.970 mm,
he subsequent decimal places ie, select 1.47 mm slip gauge
7.970 ~ [Link] = $6.500 mm,
ip guages should be selected Le., we cannot select 1.07 since
Hand the next gauge would be It mm. pivce
each step),
For 56.500 mm choose 6.5
00 mm piece and finaly $0,000 mm piece. Thus, we have
+ 147+ 1.005 = 58.973 mm
50.000 + 6.500
Probem 25
Lat the slips to be wru
ing together to produce an over
Using two protection slips
‘of 2.500 mm size, Show the a
limension of 92.357 mm
‘auges combination.
Solution :
Original dimension = 92357
Hes# Two protector spe of 2500 mm each = — s009
7357
3 decimal place + mm 1007
86.350
Mand 24 decimal places i
85.000
To beng 0 whole number 25, 50.075 1g 000
75.000
Combination = 2 protector sips of 2500+ 1.007 4
of slip gauges
* Combination = 2.500 + 1.007 + 1.350 + 10.000 ¢ 75.000 + 2.5000
25 1007 135 190
Te * a 250
OUT] L]
1.350 + 10.000 + 75.000 mm,
Inwracuction to Metrorogy 4S
ae slips of 2.5 mm
De ego 54 ng MIE ey 2
a Gr
se Two sted spe 128 mmeach =
7 : 30.4875,
4” decimal place + Imm = 10005
3" decimal place + Imm
28 4800
= 14800
2 and 1* decimal place
Round off
Problom 4
4 dimension of $8.975 mm with the help of s
Tor the pi
Steps] Pleces
0.001
Grade
on
oa
ous
0.1646 Mechanical Measurements and Metrology i
RR Mensurements and Mevotegy
Noramal size | ~Grade (0) | ~Grade
a0 O18
300 020
a0 02
700 oa
800 026
800 028
1000 030
dimension,
‘om M-A5 set the required dimension can be set as follows :
Original dimension
3" decimal place + 1 mm
Determine the set you will prefer and the range ofthe
Sotut
2° decimal place + Imm
decimal place + Imm,
To round off
“sane
combination = 5000 + S000 + 1300 + L070 + 1.005 = s.r mm
Sum of enors = = (020+ 0.1 +01 +01 +01)
= £06 um
= £ 0.0006 mm
Therefore range of dimension = 58.975 + 0.0006
= 58.9756 to 58.9744 mm
From M112 set the requived dimension canbe seta ews
‘dimension = 88.975
3" decimal place + mm 1.005
57.970
2 and Ist decimal places =lar0
56.500
To round off 6500
50000
* Combination = 50.000 + 6500 + 1470+ L005 = store mm
Introduction to Metrolo
Sum of errors = + (1.0 +05 +05 + 05)
= £25um
= = 0.0025 mm
Ronge of dimension = $8,975 = 0.0025
= 589775 to 58.9725 mm
for Ma5 (Grade 0) set is less as compared to
‘The sllp gauge set M38 consists of the following :
‘Steps (mm) | Pieces |
(VTU. Feb. 2003)
8 decimal place + 1 mm.
2% decimal place + Imm
1 decimal place + Imm,
To rounding off
20.000
Combination is 20.000 + 6.000 + 1.800 + 1.070 + 1.005 = 29.875 mm48 Mechanical Measurements and Mewology
A Mechanical Measurements and Mewology
(W) 18.09 on
Original dimension 15.09
4 109
2° decimal place + Imm = ners
To round off 0
10.00
3" decimal place + 1 mm
0.00 + 4.00 + 1.09 = 15.09 mm.
= Combination
24 decimal place + | mm
(101.345 mm
‘dimensional ro1s4s
To round off
7 place + Imm =1.005,
100.340
2° decimal place + mm
dimension 6.208
1 decimal place + Imm
3 decimal place + 1 mm =1.008
7,
To round off 200
30.000 1 decimal place + 1 mm 1.200
* Combination 1s 90,000 + 8.000 + 1.300 + 1.040 + 1.005 = 101.545 mm 66.000
To round off 16.000
50.000
of slip gauges, bulld the following dimensions,
% Combination = $0.0 + 16.0 + 1.2 = 1.008
(TV. Jan. 2005) ene
stip gauge set contains the following
52.496
3" decimal place + 1 mm
[Rene [Siem re] :
005 =]
11.009 | ooo |g
Lol-4ag 001
05-245 os 49 + Combination = 50.0 + 1.49 + 1.006
250-1000 | 250 4
2 and 1" decimal places + 1 mm
30.00050 Mechanical Measurements and Metology
Angular Measurements
1.22. Introduction sabe lade
Bade amp
be formed and it ish
360 pat ea pate
‘measurement is generally concerned withthe measurement A
of individual angles on gauges, lools as we
elections
truments and methods used forthe measurement of angles on the compon
Protractor : (Universal bovel protractor)
Wis a
‘angle
upon the work and any type of angle can
“These 12 divisions occupy the same space as 28 degrees on the main scale. Therefore,
each division of the verner Is equal 10
avation on the man
on the vee Sale
we ain scale gai ations malted by §
cs mune ade othe number f egoes end between he zeros he main ele
and the verner scale.
Photograph: Bevel Protracie,,52 Mechanical Measurements and Mewolosy
SE Neston Measurements and Mev)
1.24 Optical Bevel Protractor
‘A recent development ofthe veriet bevel protractor is an optical bevel prota
shown in the Fig. 1.35,
1.25.1 Prineiple of Sine-bar
‘The sine bar Is designed basically for the precise setting out of.
r setice pe
(reusr gatspae
Fig. 1.85 Schematic of
In this Instrument, a circular glass
whole 360° is fited Inside the main
circular
help of a microscope. The adjustable blade is 0
the microscope. With the help of microscope I
1.25 Sine Bar
cisely any angle by
‘AB and: marking off the length of
auges of the requires
inthe Fig. Then the angle
Sine bars are made from high carbor
steels which can be hardened, ground and ‘1
»
D
»
a
1.25.3 Use of Sine Bar
(Measuring known angles or locating any work to a given angle
Fla: 1.38 Simple orm of Sine bay
] Fle. 1.38 Use of Sine Bar to Measure known Angles orcrn enero oe were
Te 139 Use ot Se
Agi 30 wae see vs wip
ae est ome foun vee Coe
M sxsatam ated ‘iran ip
0 Ne A genes ty woecontests !
tbe sine bar rollers | progressively more significant. In general its preferable not to use the sine bat for generating
|] angles larger than 45*if high accuracy i required.
1.26 Sine Centre
wee Bo mga Re
1 cme cance DEO
Tae reacnessig berween te angus wild i
whic Hay be proscar a be up suze conbisato A oF te
Se rotees 1) can be cemined by cBeretatng te eatin sn 9 =~ |
fa Hosea} » 28]
fe case ce
2 d0=me 22)
rms aT)
From si sqmation & can be wen tnt the effect of ero
secog tbe ies Dero Se et of errors in eee
She gig De ee a ee mig comtiatin 0 wa ca
j
si58 Mechanical Measurements and Mettl0a)
Fig. 143 Angle Gauge
|{80 Mechanical Measurements and Mett08Y
Example 3) 57°34 9" (V-1.Used2002)
4
Minutes 27+
Fraction of 0.
‘minutes82 Mechanicat Measurements and Metrl03Y
Ray = ayia
(@ Combination of two rays in phase
CBee
ee
3) Combination of wo rays antiphased
@ Ray = mylene
ther typeof clinometes theres no split level and hence a bubble, but dy
inte fine bal bearings. The
‘equal then the waves on these pat
"ECU at point O. At some point Mh64 Mechanical Measurements and MetrolosY
bright band canbe sen. At another poston G ithe path diference HEL an odd numb
ef hattwavelength, then the ray from J and titre to ease dark band orn
rk fringes in this case are straight because the surface is at and
ine of const
tisplacement of ial flat from the
‘The rate of separation of the lower sutface of the flat and the
depends on the angle (6) of the air wedge
Fig. 1.33 Method for Producing Interference Bands _.
Fatt Principle of o; HHerometry apprieg y, L a
}
Flatness Testing) whe
ed in certain methods of fine me
at is used. This isa disc of
to within few hundredths
For example as shown in the Fig. 1.55 if the
| ‘wavelength 2
sure
lass or quar
The change in se
Opicatas 300.98
"e between bands, the accuracy
fof measurement may approach 0.02 jn,
2 Interference Patterns
's which can be obtained with an optical Nat on
shown in the Fig. 4.23
F154 Prince of Operon of Opt!
enti 514i panty eect
rectors bu te pa Dep neta’ at B along BC
they can be brought together by ann
ince is an even nu merase ce
wunbe oral at
and if this dista{66 Mechanical Measurements and Metol08
perature changes are more apparent when usi
ted rapidly by handling and hence requires longer time
inthe same plane at a distance from O. Obviously
5 > Focal length of the lens
land will be brought to focus at
oo=x=20F
and () represent fat surfaces. The differences in spac
different inclinations of the optical flat to. thi
The patter at
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Pressure will indicate which ofthe two is the
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al at is 9 ceuar pi
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Mat is placed over it can rest |es —
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