Free POT/PTFE Bearing
DESIGN PARAMETERS SEISMIC ZONE
1 Material in contact with Bearing Pedestal Size
a Pedestal fck 50
b Superstructure fck 50
2 Permissible Direct Bearing Stress
Normal Case (Cl. [Link])
a Bottom σb 25 N/mm2
b Top σt 25 N/mm2
3 Permissible Compressive Flexural Stress
Normal Case (Cl. [Link])
a Bottom σbc 16.5 N/mm2
b Top σtc 16.5 N/mm2
4 Grade of Cast Steel of IS:1030-fy=
Permissible Stress in Cast Steel
σst 204 N/mm2
σp 255 N/mm2
5 Vertical Load
a Vmax 1300 KN
b Vmin 450 KN
c Vmax-ses(T) 1300 KN
d Vmin-ses(T) 450 KN
6 Horizontal Force Under Normal Condition
a Longitudinal Hbl 0 KN
b Transverse Hbt 0 KN
Resultant HB 0 KN
For Design HB 130 KN
7 Horizontal Force Under Seismic Condition
a Longitudinal Heql 0 KN
b Transverse Heqt 0 KN
Resultant HEQT 0 KN
For Design HEQT 130 KN
8 Rotation (Normal, Seismic)
a Design Rotation θ 0.01378 Radians
b Resultant rotation due to permanent action and long term effect, θp
c Resultant rotation due to variable action, θv
D5/Nt 13.3 Table 3, Cl. [Link]
k1 1.933
k2 72.867
9 Longitudinal Movement
eing 39 mm
10 Longitudinal Movement
etran 6.5 mm
BEARING PARAMETERS
1 POT
Effective Diameter of bottom plate D5+4*A2 A
Diameter of POT at bottom A1
Thickness of POT at Base A2
Depth of POT A6
Total Thickness of POT AH1
Outer Diameter of POT A7
Inner Diameter of POT D5
Horizontal Lever Arm A2+Nt+w/2 A5
POT Thickness Pth
2 ELASTOMERIC PAD
Diameter of Elastomeric Pad D5
Thickness of Elastomeric Pad Nt
3 PISTON/ CENTRE PLATE
Diameter of Centre Plate C3
Piston Diameter Dp
Overall Thickness of Centre Plate C2
Contact width of Piston w
Clearence between POT top and Piston Bottom Edge hn
4 P.T.F.E
Diameter L
Thickness t
5 S.S. Plate
Length SSPL
Width SSPW
Thickness SSPt
6 TOP PLATE
Effective Diameter of Top Plate Ble
Length Bl
Width Bw
Thickness B2
Distance of Line of Horz. Force from top B5
7 ANCHOR BOLTS
Diameter of Bolt Db
Number of Bolts for Bottom N
Number of Bolts for Top N
Grades of Bolts
8 LUGS
Length Ll
Width Ll
Thickness Lt
Total Number of Lugs for Bottom
Total Number of Lugs for Top
9 ANCHOR SLEEVES (SIDE WELD)
Diameter of Sleeve D
Sleeve length for Bottom Lb
Sleeve length for Top Lb
TOTAL THICKNESS OF BEARING
DESIGN CHECK
1 ELASTOMERIC PAD
a Diameter of Thickness Ration Cl. [Link]
D5/Nt 13.33333333333
b Strain in Elastomer Cl. [Link]
τneo (0.5*d5*θ)/Nt
0.091866666667
c Average Compressive Stress under Normal Condition Cl.[Link]
σneo (Vmax * 1000)/((π/4)*D5^2))
28.73630916937
d Average Compressive Stress under Seismic Condition Cl.[Link]
σneo-ses(T) (Vmax-ses(T) * 1000)/((π/4)*D5^2))
28.73630916937
e Min Average Compressive Stress Cl.[Link]
σneo-min (Vmin X 1000)/((π/4)*D5^2))
9.947183943243
f Moment due to resistance to rotation due to tilting stiffness of elastomeric pad
Me-d D5^3*((k1*θp)+(k2*θp))
5094677.88288
g Moment due to friction at the piston-cylinder contact surface under Normal Condition
MR-d(n) 0.2*(D5/2)*HB*1000
3120000
h Moment due to friction at the piston-cylinder contact surface under Seismic Condition
MR-d(T) 0.2*(D5/2)*HEQT*1000
3120000
i Total induce Moment under Normal Condition
MT-d(n) Me-d+MR-d(n)
8214677.88288
j Total induce Moment under Seismic Condition
MT-d(T) Me-d+MR-d(T)
8214677.88288
k Compressive Stress in Elastomeric Pad at Edges under Normal Condition
σneo(edge) σneo + (M T-d(n)
/ ((π/32)*D5^3))
34.78911746089
k Compressive Stress in Elastomeric Pad at Edges under Seismic Condition
σneo-T(edge) σneo-ses(T) + (M T-d(T)
/ ((π/32)*D5^3))
34.78911746089
2 POT
a Direct Bearing Stress in concrete due to vertical load under Normal Condition
σn VmaxX1000/ ((π/4)*A^2
16.16417390777
b Direct Bearing Stress in concrete due to vertical load under Seismic Condition
σses-T Vmax-ses(T)X1000/ ((π/4)*A^2)
16.16417390777
c Flexural Stress due to active moment resulting from acting Horizontal Load under Normal Conditio
σn-f (HB X 1000 X A5)/ ((π/32)*A^3)
1.656827825546
d Flexural Stress due to active moment resulting from acting Horizontal Load under Sesimic Conditio
σsesT-f (HEQT X 1000 X A5)/ ((π/32)*A^3)
1.656827825546
e Flexural Stress due to active moment resulting from acting Horizontal load under Normal Conditio
σn-e Mt-d(n) / ((π/32)*A^3)
2.553528497984
f Flexural Stress due to active moment resulting from acting Horizontal load under SeismicCondition
σsesT-e Mt-d(T) / ((π/32)*A^3)
2.553528497984
g Total Flexural Stress under Normal Condition
σn-tf σn-f + σn-e
4.210356323531
h Total Flexural Stress under Seismic Condition
σsesT-tf σsesT-f + σsesT-e
4.210356323531
i Co-existing Direct & Compressive Flexural Stress under Normal Condition
σn / σb + σn-tf / σbc 0.901740066828
j Co-existing Direct & Compressive Flexural Stress under Seismic Condition
(σses-T/1.25*σb) + (σnsesT-tf / 1.25*σbc) 0.57711364277
k Hoop Stress in POT under Normal Condition
Qn ((σneo x D 5
x Nt) + (HB x 1000))/ (2Pth x A6))
132.3650289644
l Hoop Stress in POT under Seismic Condition
QsT ((σneo-ses(T) x D 5
x Nt) + (HEQT x 1000))/ (2Pth x A6))
132.3650289644
m Shear Stress at cylinder wall and base interface considering 1mm radial slice under Normal Conditi
Fluid Pressure τvm1 (σneo X Nt)/ Pth
17.24178550162
Horizontal Pressure τvm2 (1.5 x HB x 1000) / (D5 x Pth)
27.08333333333
Total Shear Stress τvm1 + τvm2
44.32511883496
n Bending Stress at cylinder wall and base interface considering 1mm radial slice under Normal Cond
Fluid Pressure σbt1 (6*σneo x Nt^2)/ 2*(Pth^2)
31.03521390292
Horizontal Pressure σbt2 (1.5 x 6 x HB x 1000) x (Nt + w/2)/ (D5 x Pth
113.75
Total Bending Stress σbt1 + σbt2
144.7852139029
o Equivalent Combined Stress
σeqc (σbt^2 + 3 x τvm^2)^0.5
Cl.[Link].7.4 163.8807695982
p Shear Stress at cylinder wall and base interface considering 1mm radial slice under Seismic Condit
Fluid Pressure τvm1 (σneo-ses(T) X Nt)/ Pth
17.24178550162
Horizontal Pressure τvm2 (1.5 x HEQT x 1000) / (D5 x Pth)
27.08333333333
Total Shear Stress τvm1 + τvm2
44.32511883496
q Bending Stress at cylinder wall and base interface considering 1mm radial slice under Normal Cond
Fluid Pressure σbt1 (6*σneo-ses(T) x Nt^2)/ 2*(Pth^2)
31.03521390292
Horizontal Pressure σbt2 (1.5 x 6 x HEQT x 1000) x (Nt + w/2)/ (D5 x P
113.75
Total Shear Stress σbt1 + σbt2
144.7852139029
r Equivalent Combined Stress
σeqc (σbt^2 + 3 x τvm^2)^0.5
Cl.[Link].7.4 163.8807695982
3 PISTON/ CENTRE PLATE
a Average Compressive Stress in P.T.F.E. under Normal Condition
σc(PTFE-n) (Vmax x 1000) / (π/4 x L2)
31.28944060786
b Average Compressive Stress in P.T.F.E. under Seismic Condition
σc(PTFE-sesT) (Vmax-ses(T) x 1000) / (π/4 x L2)
31.28944060786
c Max. coefficient of friction for SS Plate on Properly lubricated PTDE
As per Table 5 of IRC 83 (PartIII)-2002
For Average pressure on confined PTFE is 20MPa co-efficient of friction
For Average pressure on confined PTFE is >=30MPa co-efficient of friction
By Linear Interpolation For Normal Condition
For Seismic Condition
Hence, Design value considering PTFE unlubricated
For Normal Condition
For Seismic Condition
Induced Horizontal force in Normal Condition H= µ x Vmax
Induced Horizontal force in Seismic Condition H= µxVmax-win
Moment due to frictional resistance (Normal) Mrd
Moment due to frictional resistance (Seismic) Mrd
Moment due to resistance to rotation Med
Total Induce Moment (Normal) MTD
Total Induce Moment (Seismic) MTD
d Compressive Stress in P.T.F.E. at Edges under Normal Condition
σe(PTFE-n) σe(PTFE-n) +
37.12177382125
f Compressive Stress in P.T.F.E. at Edges under Seismic Condition
σe(PTFE-sesT) σe(PTFE-sesT) +
37.12177382125
g Effective contact width of piston cylinder interface
Since HEQT = HB
We (HEQT x 1000 x 1.3) / (D5 -1) x σp
2.772992042005
h Minimum theoritical Depth of Effective Contact Width of Piston at Design Rotation
A6-Nt-We-θ(D5/2)
9.573407957995
i Minimum Theoretical clearence between the POT top & the Top plate bottom edge at design rotatio
hn-θ(C3/2)
8.1397
4 TOP PLATE
a Average Compressive Stress under Normal Condition
σc(avt-n) Vmax X 1000/ ((π/4)*Ble^2)
15.96400031013
b Average Compressive Stress under Seismic Condition
σc(avt-sT) Vmax-ses(T) X 1000/ ((π/4)*Ble^2)
15.96400031013
c Flexural Stress due to active moment resulting from Horizontal Load under Normal Condition
σc-f (HB x 1000 x B5)/ ((π/32)*Ble^3)
0.91222858915
d Flexural Stress due to active moment resulting from Horizontal Load under Seismic Condition
σc-(sesT-f) (HEQT x 1000 x B5)/ ((π/32)*Ble^3)
0.91222858915
e Flexural Stress due to induced moment resulting from resistance to Rotation under Normal Conditi
σc(n-c) MT-d(n)/ ((π/32)*Ble^3)
2.506242145627
f Flexural Stress due to induced moment resulting from resistance to Rotation under Normal Conditi
σc(sesT-c) MT-d(T)/ ((π/32)*Ble^3)
2.506242145627
g Total Flexural Stress under Normal condition
σct(n-f) σc-f +
3.418470734777
h Total Flexural Stress under Seismic condition
σct(sesT-f) σc-(sesT-f) +
3.418470734777
i Co-existing Direct & Compressive Flexural Stress under Normal Condition
σc(avt-n) / σ + σct(n-f) / σ
t tc
0.845740056937
j Co-existing Direct & Compressive Flexural Stress under Seismic Condition
σc(avt-sT) / 1.25*σ + σct(sesT-f) / 1.25*σtc
t
0.67659204555
SEISMIC ZONE I
Pedestal Size
MPa
MPa
Seismic Case (Cl. [Link])
31.25 N/mm2
31.25 N/mm2
Seismic Case (Cl. [Link])
20.625 N/mm2
20.625 N/mm2
340 N/mm2
Normal Case
Seismic Case
HB<10% of Vmax
Cl.929.1.4
HB<10% of Vmax-ses(T)
Cl.929.1.4
0.0106 x1.3 (Cl.926.1.6)
0.00896 60% of θ
0.00482 40% of θ
30 x1.3 (Cl.926.1.6)
5 x1.3 (Cl.926.1.6)
320 mm
320 mm
20 mm
32 mm
51 mm
300 mm
240 mm
41 mm
30 mm
240 mm
18 mm
270 mm
236 mm
35 mm
6 mm
10 mm
230 mm
4.5 mm 2.5
mm Embedded
310 mm
260 mm
3 mm
322 mm
390 mm
350 mm
20 mm
23 mm
16 mm
4 nos.
4 nos.
Grade
60 mm
60 mm
15 mm
4 nos.
4 nos.
32 mm
100 mm
100 mm
98 mm
</=15% or 16mm
</=15% or 16mm
* 1000)/((π/4)*D5^2))
<35 MPa
-ses(T) * 1000)/((π/4)*D5^2))
<35 MPa
X 1000)/((π/4)*D5^2))
<5 MPa
elastomeric pad Cl.[Link]
(k1*θp)+(k2*θp))
Nmm
nder Normal Condition Cl.[Link]
5
/2)*HB*1000
Nmm
nder Seismic Condition Cl.[Link]
5
/2)*HEQT*1000
Nmm
Nmm
Nmm
l Condition Cl.[Link]
+ (MT-d(n)/ ((π/32)*D5^3))
<40 MPa
c Condition Cl.[Link]
es(T) + (MT-d(T)/ ((π/32)*D5^3))
<40 MPa
ormal Condition Cl. 929.1.5
000/ ((π/4)*A^2
<25 MPa
ismic Condition Cl. 929.1.5
T)
X1000/ ((π/4)*A^2)
<31.25 MPa
rizontal Load under Normal Condition
1000 X A5)/ ((π/32)*A^3)
MPa
rizontal Load under Sesimic Condition
X 1000 X A5)/ ((π/32)*A^3)
MPa
rizontal load under Normal Condition
((π/32)*A^3)
MPa
rizontal load under SeismicCondition
((π/32)*A^3)
MPa
Cl. [Link]
< 0.33*fck
16.5 MPa
Cl. [Link]
+ σsesT-e < 0.33*fck*1.25
20.625 MPa
mal Condition Cl. [Link]
</=1
mic Condition Cl. [Link]
</=1
Cl. [Link].7.1
x 1000))/ (2Pth x A6)) <0.6*fy
204 MPa
Cl. [Link].7.1
(2Pth x A6)) <0.6*fy
204 MPa
mm radial slice under Normal Condition
MPa
HB x 1000) / (D5 x Pth)
MPa
<0.45*fy Cl.[Link].7.2
153 MPa
1mm radial slice under Normal Condition
eo x Nt^2)/ 2*(Pth^2)
MPa
6 x HB x 1000) x (Nt + w/2)/ (D5 x Pth^2)
MPa
<0.66*fy Cl.[Link].7.3
224.4 MPa
+ 3 x τvm^2)^0.5 <0.9*fy
306 MPa
mm radial slice under Seismic Condition
-ses(T) X Nt)/ Pth
MPa
HEQT x 1000) / (D5 x Pth)
MPa
<0.45*fy Cl.[Link].7.2
153 MPa
1mm radial slice under Normal Condition
eo-ses(T) x Nt^2)/ 2*(Pth^2)
MPa
6 x HEQT x 1000) x (Nt + w/2)/ (D5 x Pth^2)
MPa
<0.66*fy Cl.[Link].7.3
224.4 MPa
+ 3 x τvm^2)^0.5 <0.9*fy
306 MPa
Cl.[Link]
x 1000) / (π/4 x L2)
<40 MPa
Cl.[Link]
-ses(T) x 1000) / (π/4 x L2)
<40 MPa
PTDE
of friction 0.04
ent of friction 0.03
µ 0.03
µ 0.03
µ 0.06
µ 0.06
78 kN
78 kN
0.2 x (D5/2) x HB x 1000
1872000 Nmm
0.2 x (D5/2) x HEQT x 1000
1872000 Nmm
D5^3*((k1*θp)+(k2*θp))
5094677.88288 Nmm
Mrd + Med
6966677.88288 Nmm
Mrd + Med
6966677.88288 Nmm
Cl. [Link]
MTD/ ((π/32)*L^3)
< 45 MPa
Cl. [Link]
MTD/ ((π/32)*L^3)
< 45 MPa
Cl. [Link].1
1000 x 1.3) / (D5 -1) x σp
6 mm
on at Design Rotation Cl.[Link].3
We-θ(D5/2)
>5 mm
op plate bottom edge at design rotation
>5 mm
Cl.926.1.5
1000/ ((π/4)*Ble^2)
<25 MPa
Cl.926.1.5
T)
X 1000/ ((π/4)*Ble^2)
<25 MPa
l Load under Normal Condition
000 x B5)/ ((π/32)*Ble^3)
<31.25 MPa
l Load under Seismic Condition
1000 x B5)/ ((π/32)*Ble^3)
MPa
ce to Rotation under Normal Condition
((π/32)*Ble^3)
MPa
ce to Rotation under Normal Condition
((π/32)*Ble^3)
MPa
Cl.[Link]
σc(n-c)
16.5 MPa
σc(sesT-c)
20.625 MPa
mal Condition Cl.[Link]
</=1
mic Condition Cl.[Link]
</=1
I
II
III
IV
