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High-Precision Low-Inductance Resistor

The EBWM2512 is a high-precision low-inductance alloy current sensing resistor with resistance values ranging from 0.3mΩ to 1mΩ, a tolerance of ±0.5%, and a rated current of 77A to 140A. It features 'trimming free' technology for improved reliability and stability, making it suitable for applications in automotive electronics, medical equipment, and precision power supplies. The product is designed for independent and controllable production with stable quality, and it meets various industry standards for performance and reliability.
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0% found this document useful (0 votes)
57 views11 pages

High-Precision Low-Inductance Resistor

The EBWM2512 is a high-precision low-inductance alloy current sensing resistor with resistance values ranging from 0.3mΩ to 1mΩ, a tolerance of ±0.5%, and a rated current of 77A to 140A. It features 'trimming free' technology for improved reliability and stability, making it suitable for applications in automotive electronics, medical equipment, and precision power supplies. The product is designed for independent and controllable production with stable quality, and it meets various industry standards for performance and reliability.
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Data Sheet No:E05014

Version:V2
Date:2023/11/20

EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Resistance 0.3mΩ~1mΩ

Tolerance ±0.5%

TCR ±200ppm/℃

Rated Current 77A~140A

Applications
Automotive Electronics
Precision Power Supply
Formation & Sorting of Batter y
Electric Tools
Medical Equipment

Better Solution for Sustainable


High End Manufacturing
EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Low-Inductance Alloy Current Sensing Resistor


“ Trimming Free” Technology, High Precision, Reliability
Introduction
EBWM2512 series is based on a precision resistive alloy, welded by a specialized electron
beam welding equipment. Both resistive alloy and welding equipment are independently
designed and manufactured by C&B Electronics. Because of controlling the consistency of
resistive alloys, precision processing ability and efficient welding, EBWM2512 achieves a
maximum target tolerance of ± 0.5% after stamping without trimming. TCR of EBWM2512
series within the temperature range of -55 ℃ to +170 ℃ is ≤ ±200ppm/℃. Inductance is <
3nH.

"Trimming Free" technology avoids the loss of rated current caused by trimming and also
avoids current accumulation hotspots caused by trimmed notch, greatly improving the
reliability of the product. Meanwhile, due to the improvement of welding quality, thermal
EMF of the product is significantly reduced, improving its long-term stability.

EBWM2512 series, from raw materials, core equipment, to core processes, achieves
independent and controllable production, stable quality, and timely deliver y. If the standard
specifications cannot meet your needs, please contact our sales for consultation. Resi is
committed to providing the best precision resistor solutions to meet the needs of customers
in instrumentation, medical equipment, automotive electronics, precision power supplies,
formation & sorting of batter y, testing and measurement equipment and other fields.

Electrical Parameters
Size Resistance Rated Power Max. Operating Operating TCR Thermal Tolerance
(+70℃) Current Temperature ppm/℃(+20℃Ref) Resistance* %
℃/W

±0.5
EBWM2512 0.3mΩ 6W 140A -55℃~+170℃ ±200(-55℃~+170℃) 4.1 ±1.0
±5.0

±0.5
EBWM2512 0.5mΩ 6W 109A -55℃~+170℃ ±200(-55℃~+170℃) 5.1 ±1.0
±5.0

±0.5
EBWM2512 1.0mΩ 6W 77A -55℃~+170℃ ±200(-55℃~+170℃) 11.1 ±1.0
±5.0

* Thermal Resistance: Refer to the internal thermal resistance between the center of the resistive alloy and the copper electrode.
As the heat dissipation efficiency is influenced by operating environment, copper bus bars, PCB design, etc., this parameter is only for reference.

Applications
Inductance of EBWM2512 current sensing resistors is less than 3nH, suitable for AC, DC low and high frequency sampling circuits.

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EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Dimensions Unit:mm

Resistor Solder Pad

a
b
c

Resistance L W A T D a b c Packaging Quantity Net Weight

0.3mΩ 6.3±0.3 3.0±0.3 1.3±0.3 1.0±0.2 0.35±0.2 3.9±0.2 3.4±0.25 1.8±0.25 Tape&Reel 4000pcs 0.17±0.05g

0.5mΩ 6.3±0.3 3.0±0.3 1.3±0.3 0.9±0.2 0.35±0.2 3.9±0.2 3.4±0.25 1.8±0.25 Tape&Reel 4000pcs 0.16±0.05g

1.0mΩ 6.3±0.3 3.0±0.3 1.3±0.3 0.4±0.15 0.35±0.2 3.9±0.2 3.4±0.25 1.8±0.25 Tape&Reel 4000pcs 0.07±0.03g

Part Number Information


Example:EBWM2512FL500S9 ( EBWM 2512 ±1.0% 0.5mΩ ±200ppm/°C Standard )

E B W M 2 5 1 2 F L 5 0 0 S 9

Series Size Tolerance Resistance TCR Code

EBWM 2512 D=±0.5% L300 =0.3mΩ S=±200ppm/℃ 9=Standard


F=±1.0% L500 =0.5mΩ
J=±5.0% 1L00 =1.0mΩ

For higher/lower resistance, tighter tolerance, higher power, lower TCR and larger size, please contact us.

2/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Performance
Test Test Method Standards Typical Max.

High Temperature AEC-Q200 TEST 3


1000h@+170°C, unpowered △R≤±0.5% △R≤±1.0%
Storage MIL-STD-202 Method 108

-55°C, 15min~ambient temperature<20s~+155°C, 15min, 1000 AEC-Q200 TEST 16


Thermal Shock △R≤±0.1% △R≤±0.5%
cycles MIL-STD-202 Method 107

+85°C, 85%RH, powered no less than 10% rated power for AEC-Q200 TEST 7
Bias Humidity △R≤±0.2% △R≤±0.5%
1000h MIL-STD-202 Method 103

2000h @ +70°C, rated power, 90min on,30min off AEC-Q200 TEST 8


Load Life △R≤±0.5% △R≤±1.0%
+70℃ refers to terminal temperature MIL-STD-202 Method 108

Resistance to Immerse in solvent for 3 min and wipe 10 times. Three cycles of AEC-Q200 TEST 12 Clear marking. No visible
Solvent three solvents. Dry at ambient temperature after cleaning MIL-STD-202 Method 215 damage

Half Sine Wave, peak acceleration 100g's, pulse duration 6ms, 3 AEC-Q200 TEST 13
Mechanical Shock △R≤±0.05% △R≤±0.2%
times in each of six directions, on three different axes MIL-STD-202 Method 213

AEC-Q200 TEST 14
Vibration 10-2KHz, 5g's, 20min/cycle, 12 cycles in each directions of X Y Z △R≤±0.05% △R≤±0.2%
MIL-STD-202 Method 204

Resistance to AEC-Q200 TEST 15


+260°C tin bath for 10s △R≤±0.2% △R≤±0.5%
Solder Heat MIL-STD-202 Method 210

AEC-Q200 TEST 18 No visible damage.


Solderability +245°C tin bath for 3s
IEC 60115-1 4.17 95% minimum coverage

AEC-Q200 TEST 19 Refer to tested curve,


TCR -55℃ and +170℃, +20℃ Ref.
IEC 60115-1 4.8 max. value ≤ ±200ppm/℃

AEC-Q200 TEST 21
Substrate Bending 2mm. Duration: 60s. △R≤±0.01% △R≤±0.1%
AEC-Q200-005

Short Time 5x rated voltage, 5s IEC 60115-1 4.13 △R≤±0.1% △R≤±0.5%


Overload

Low Temperature
-55℃ for 96h, unpowered IEC 60068-2-1 △R≤±0.1% △R≤±0.5%
Storage

Moisture Apply T=24 h/cycle, zero power,


MIL-STD-202 Method 106 △R≤±0.1% △R≤±0.5%
Resistance method 7a and 7b are not required

3/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Temperature Coefficient of Resistance Test Cur ve

TCR Test Cur ve - EBWM2512 0.3mΩ


200.00

180.00

160.00
TCR(ppm/℃)

140.00

120.00

100.00
R1
80.00 R2
R3
60.00
R4
R5
40.00

20.00

0.00
-55℃ -40℃ -20℃ 0℃ 40℃ 60℃ 80℃ 100℃ 120℃ 140℃ 170℃
R1 194.38 187.04 178.84 186.47 154.26 146.64 163.87 166.98 161.38 156.24 150.99
R2 195.82 191.32 178.94 192.44 155.31 150.24 164.87 170.50 164.08 159.53 153.96
R3 197.05 191.64 179.24 187.69 164.02 152.18 169.09 172.05 165.03 161.20 155.11
R4 192.65 189.05 176.39 185.67 162.04 151.07 167.67 168.37 163.39 158.95 152.14
R5 192.94 188.77 178.34 189.33 157.21 154.68 165.10 170.31 163.64 159.75 151.24

Temperature(℃)

TCR Test Cur ve - EBWM2512 0.5mΩ


200.00

180.00

160.00
TCR(ppm/℃)

140.00

120.00

100.00
R1
80.00 R2
R3
60.00
R4
R5
40.00

20.00

0.00
-55℃ -40℃ -20℃ 0℃ 40℃ 60℃ 80℃ 100℃ 120℃ 140℃ 170℃
R1 159.15 146.14 132.34 121.61 101.17 93.00 86.18 80.48 75.62 71.71 63.09
R2 159.80 147.68 133.22 122.50 104.13 95.96 88.81 83.45 78.61 74.18 65.88
R3 171.40 158.49 144.46 132.81 112.53 105.43 98.68 92.76 87.79 83.30 74.34
R4 191.85 178.75 165.71 152.33 135.86 127.63 120.77 115.28 110.13 105.84 95.10
R5 166.81 153.42 140.41 126.73 110.51 100.87 94.28 88.96 83.74 79.08 70.16

Temperature(℃)

TCR Test Cur ve - EBWM2512 1mΩ


200.00

180.00

160.00
TCR(ppm/℃)

140.00

120.00

100.00
R1
80.00 R2
R3
60.00
R4
R5
40.00

20.00

0.00
-55℃ -40℃ -20℃ 0℃ 40℃ 60℃ 80℃ 100℃ 120℃ 140℃ 170℃
R1 194.58 179.58 161.37 145.33 119.27 110.25 102.74 95.34 89.00 83.53 73.97
R2 189.18 174.02 156.82 141.29 116.24 108.97 99.87 92.81 86.58 81.83 71.95
R3 192.17 178.77 164.38 140.39 117.16 109.08 100.33 90.39 85.95 82.40 73.06
R4 178.93 163.87 147.43 132.81 107.54 100.60 93.17 86.35 80.97 76.07 66.80
R5 179.52 164.00 147.90 133.64 103.11 98.60 89.93 82.71 76.68 74.66 66.60

Temperature(℃)

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EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Derating Cur ve
120
-55℃ 70℃
100

Rated Power (%)


80

60
170℃
40

20

0
-75 -50 -25 0 25 50 75 100 125 150 175
Terminal Temperature(°C)

Reflow Soldering Profile


Resistor Surface Temperature:
Pre-Heat: +150℃~+190℃,60~120sec.
275
<1>20s max. 260°C Peak
Reflow: Above +220℃, 90~150sec. between +255°C and +260°C <1>255°C
Applicable Solder Composition: Sn-Ag-Cu 225
220°C
190°C
90~150s
Temperature(℃)

175 150°C Cooling 6°C/s

125 60~120s

Min. 10s
75
Pre-heating max. 3°C/s

25
0 50 100 150 200 250 300
Time(s)

Maximum Pulse Energy Cur ve


10 00

10 0
Pulse Energy(J)

E BWM 251 2 0. 3mΩ


10
E BWM 251 2 0. 5mΩ
E BWM 251 2 1. 0mΩ

0. 1
0.0 000 1 0 .0 0 01 0.0 01 0 .0 1 0.1 1 10

Time(s)

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EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Construction
Electron Beam Welding Seam

Copper Electrode
Resistive Alloy Laser Logo

Marking

The first line (four digits) represents brand. The second line (five digits) represents tolerance and resistance.

Size Illustration Demonstration

RESI:Brand
2512 F:Tolerance
L500:Resistance

Storage Instructions
(1) Resistors should be stored at a temperature of 5 to 35 ℃, with a humidity of<60% RH. The humidity should be kept as low as possible.
(2) Resistors should be protected from direct sunlight.
(3) Resistors should be stored in a clean and dr y environment free of harmful gases (HCl, Sulfuric acid, H 2 S, etc.)
(4) Do not move the resistor from the packaging unless use it.
(5) Under the above storage conditions, the resistor can be stored for at least 1 year.

Usage Suggestions
(1) Please protect the surface of the resistor during use. Prevent defects such as scratches, bumps, and oil stains on the surface.
(2) Do not use sharp tweezers to move the resistor. Scratches on the surface can cause resistance drift and resistor failure.
(3) When installing and using resistors, avoid the impact of mechanical stress on the resistor.
(4) The long-term operating power of resistors should be less than the rated power to avoid resistance drift caused by long-term overload.
(5) Please refer to the derating cur ve when operating under high temperature conditions or poor heat dissipation environment.
(6) If the operating conditions exceed the pulse specified in the pulse cur ve, a systematic evaluation is required.
(7) If the resistor is not used after being moved from the packaging, it should be stored under vacuum to avoid risks such as poor
solderability caused by oxidation of the resistor.

6/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Packaging

Tape Specifications Unit:mm


K0 Tape Hole
T
K2
φD 0
B
E

A-A
G
W

A A A

B

K1 B


1

D
φD

Resistor
B-B

Resistance A B φD0 φD1 K0 K1 K2 E G W D T

0.3mΩ 3.30±0.2 6.60±0.2 1.5±0.1 1.5±0.1 4.00±0.1 4.00±0.1 2.00±0.1 1.75±0.1 5.50±0.05 12.00±0.2 1.50±0.1 0.25±0.05

0.5mΩ 3.30±0.2 6.60±0.2 1.5±0.1 1.5±0.1 4.00±0.1 4.00±0.1 2.00±0.1 1.75±0.1 5.50±0.05 12.00±0.2 1.50±0.1 0.25±0.05

1.0mΩ 3.40±0.2 6.75±0.2 1.5±0.1 1.5±0.1 4.00±0.1 4.00±0.1 2.00±0.1 1.75±0.1 5.50±0.05 12.00±0.2 1.00±0.1 0.25±0.05

Reel Specifications Unit:mm


A

C B

Label
贴标签位置

A φB φC φD φE

1.5 Min. 13.0 +0.5/-0.2 20.2 Min. 330 2


± 100±2

7/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Packaging
(1) 4000 pcs. resistors are packed in a tape and wrapped in a reel;

(2) Ever y 2 reels are packed by a cardboard. The size of the cardboard is 335mm*340mm*37mm;

(3) Place ever y 3 cardboards into a box (24000 pcs. / box);

(4) Box size: 350*370*165mm.

Top Tape

Resistor

Tape Hole

Emboss Tape

1. 4000 pcs. resistors are packed 2. Ever y 2 reels are packed by a cardboard. 3. Place ever y 3 cardboards into a box
in a tape and wrapped in a reel.
1. 将每4000pcs电阻器产品编带至一个胶盘中。 The2. size of the cardboard is 335mm*340mm*37mm;
将每一个胶盘用一个纸夹板固定,纸夹板尺寸约为345*338*38mm。 ([Link]. / box).
将每四个纸夹板放入一个外箱包装,
即每箱标准包装为16000pcs。

m
0m
35 37
0m
m
165mm

4. For the last box which is less than 24000 pcs.,


4. 如为尾数箱,多余的空间需要填充气泡纸或者
bubble wraps or EPE should be placed to prevent products 5. Box size: 350*370*165mm
5. 标准外箱尺寸约为335x377x179mm。
from shaking珍珠棉,以防止产品在箱内晃动。
or vibration.

8/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Popular Part Numbers


Part Number Size Tolerance Resistance TCR Power Max.
Operating Current

EBWM2512DL300S9 2512 ±0.5% 0.3mΩ ±200ppm/℃ 6W 140A

EBWM2512FL300S9 2512 ±1.0% 0.3mΩ ±200ppm/℃ 6W 140A

EBWM2512JL300S9 2512 ±5.0% 0.3mΩ ±200ppm/℃ 6W 140A

EBWM2512DL500S9 2512 ±0.5% 0.5mΩ ±200ppm/℃ 6W 109A

EBWM2512FL500S9 2512 ±1.0% 0.5mΩ ±200ppm/℃ 6W 109A

EBWM2512JL500S9 2512 ±5.0% 0.5mΩ ±200ppm/℃ 6W 109A

EBWM2512D1L00S9 2512 ±0.5% 1.0mΩ ±200ppm/℃ 6W 77A

EBWM2512F1L00S9 2512 ±1.0% 1.0mΩ ±200ppm/℃ 6W 77A

EBWM2512J1L00S9 2512 ±5.0% 1.0mΩ ±200ppm/℃ 6W 77A

Revision
Version Revised Content Date Approver

V0 Initial Issue 2022.07.28 LWW

V1 Add TCR test cur ve 2022.10.28 LWW

Add a new resistance 0.3mR ;


V2 2023.11.20 LWW
Change datasheet to the new template

9/10 C&B Electronics Shenzhen CO., LTD. | [Link] | resi@[Link] | Tel:0755-83981080/83981010


EBWM2512
High-Precision Low-Inductance
Alloy Current Sensing Resistor

Disclaimer

All products, datasheets and data can be changed without prior notice.

C&B Electronics Shenzhen CO., LTD., its affiliates, distributors, employees, and any other person acting on its behalf (collectively referred to
as "C&B Electronics") shall not bear any legal responsibility for any errors, inaccuracies, or incompleteness of information related to the
product disclosed under this agreement or other disclosures.

Product datasheet does not constitute an extension or revision of the purchase terms and conditions in C&B Electronics, including but not
limited to the warranties under this agreement.

Unless specified in the purchase terms and conditions, C&B Electronics makes no guarantees, representations or warranties.

To the maximum extent permitted by applicable laws, C&B Electronics hereby makes the following disclaimer :
(1) All liabilities arising from the use of the product;
(2) Including but not limited to all liabilities arising from special, indirect or incidental damages;
(3) All implied warranties, including warranties of suitability for special purposes, non infringement possibility, and marketability.

The information provided in the datasheet and parameter tables may var y in different applications, and the performance of the product may
change over time. The recommended application instructions for the product are based on C&B Electronics' understanding and experience
of typical requirements. Customers are obligated to verify whether the product is suitable for a specific application based on the parameters
provided in the datasheet . Before officially installing or using the product, you should ensure that you have obtained the latest version of
relevant information, which can be obtained through the website: [Link].

The signing of this agreement does not constitute an express, implied or other form of license related to all intellectual property rights of
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Unless explicitly stated, the products listed in this agreement are not applicable to lifesaving or life sustaining products. In the absence of a
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