Em Notes
Em Notes
Batch: 2020
Semester: 4th
(A) On the basis of construction, transformers can be classified into two types
as; (i) Core type transformer and (ii) Shell type transformer, which are described below.
The pole and pole shoe make by cast steel. Pole is not necessary to laminate. But, the pole
shoe is always laminated because it is close to the armature.
3) Armature:
Armature core provides housing to the armature winding. It completes low reluctance path
for magnetic flux. The armature slots are skew at some angle to reduce the mechanical
vibration. Armature core is made with silicon steel.
It is laminated to reduce the eddy current losses. In a DC machine, open slots are use to
reduce leakage flux, inductance, and leakage reluctance.
These slots do fill with dummy coils. The dummy coils only use in wave winding to fill empty
slots and give mechanical balance. It is not used in lap winding.
In lap winding, due to unbalance flux and unbalance voltage, the circulating current is more.
It causes more copper loss and heat. The circulating current can minimize by using the
equalizer ring. In wave winding, a circulating current does not exist.
The field winding connects with DC supply. When the field winding is energies, it produces
the magnetic flux and poles behaves like a magnet.
5) Commutator:
In case of a generator, the commutator uses to convert AC voltage into DC voltage. The
commutator uses as a rectifier.
In the case of the motor, the commutator use to produce unidirectional torque. To reduce
wear and tear, the commutator makes of rigid drawn copper. The number of armature slots
is equal to the number of commutator segments.
6) Brush:
Brushes use to carry the current or give the current to the armature conductors through the
commutator. The brushes are made of copper or carbon materials for small machines.
Electro-graphite brushes use for large machines; carbon-graphite brushes use for large
current low voltage machines.
7) Shaft:
The shaft is used to transfer mechanical power. In case of a DC motor, mechanical power
transfer from DC machine to load. In the case of a DC generator, mechanical power is
transfer from Prime mover to the DC generator.
Types of DC Machine
The DC machine works on Faraday’s Law of Electromagnetic Induction. There are two
windings in the DC machine; field winding and armature winding. The circulating current
supplied to the field winding that produces the magnetic flux. It called excitation. According
to the excitation, there are two types of DC machine.
1. Separately Excited DC machine
2. Self-Excited DC machine
Separately Excited DC Machine
This type of DC machine requires two DC sources. One source connected with the field
winding. This source used for excitation. Another source connected with the armature
winding. Therefore, in this machine, armature current will not flow through the field
winding.
rolling mills, paper machines, etc. The circuit diagram of this machine
is as shown in the below figure.
Self-Excited DC Machine
There is a physical connection between the field winding and the armature winding. The
field winding connected in various types with the armature winding.
1. Shunt-wound DC machine
2. Series wound DC machine
3. Compound wound DC machine
Shunt Wound DC Machine
In the Shunt wound DC machine, the field winding and armature winding connected in
parallel. If this machine used as a motor, the shunt field gets motor supply voltage. And if
this machine used as a generator, the shunt field gets the complete output voltage.
Shunt field winding made with a large number of turns. And the resistance of winding is
kept high in the range of hundreds of ohms.
It takes a small amount of current which is less than 5% of the rated armature current. The
circuit diagram of the DC machine is as shown in the below figure.
The DC shunt motor used where high starting torque required. It used in lathe machine,
fans, blowers, lifts, spinning machines, conveyors and centrifugal pumps, etc.
The DC shunt generator used for lighting purposes. It used to charge a battery and also used
for providing excitation to the alternator.
Series Wound DC Machine
The field winding of machine connected in series with the armature winding. Both windings
connected in series. Hence, the same amount of current will flow through both windings.
The series field winding takes similar current to the rated armature current. therefore, the
series field winding made with fewer turns of thick wire, which has very low resistance in
terms of 0.5 ohms.
The circuit diagram of the series wound DC machine is as shown in the below figure.
The series DC motor used where high starting torque required and variation of speed is
possible. It used in the traction system, vacuum cleaner, cranes, air-conditioner, sewing
machine, etc.
DC series generator used in DC locomotive for the regenerative breaking for providing field
excitation current. It used as a booster in distribution networks.
The series field winding has a smaller number of turns with a larger cross-section area. And
the shunt field winding has a greater number of turns with small cross-section area.
There are two types of compound wound DC machine; short-shunt compound machine and
long-shunt compound machine.
Short-shunt Compound DC Machine
If the shunt field winding connected in parallel only with armature winding, the machine
called a short-shunt compound machine. This DC machine is also known as a cumulative
compound DC machine.
Cumulative compound motors give high starting torque similar to the series motor and also
give good speed regulation at high speed similar to the shunt motor. It can start with a large
load and if the load changes it will run smoothly.
This motor has advantages of both series and shunt motors. Hence, this motor is widely
used. The circuit diagram is as shown in the below figure.
Series Motors
The series DC motors are used where high starting torque is required and variations in
speed are possible. For example – the series motors are used in the traction system, cranes,
air compressors, Vaccum Cleaner, Sewing machine, etc.
Shunt Motors
The shunt motors are used where constant speed is required and starting conditions are not
severe. The various applications of DC shunt motor are in Lathe Machines, Centrifugal
Pumps, Fans, Blowers, Conveyors, Lifts, Weaving Machine, Spinning machines, etc.
Compound Motors
The compound motors are used where higher starting torque and fairly constant speed is
required. The examples of usage of compound motors are in Presses, Shears, Conveyors,
Elevators, Rolling Mills, Heavy Planners, etc.
The small DC machines whose ratings are in fractional kilowatt are mainly used as control
device such in techno generators for speed sensing and in servo motors for positioning and
tracking.
Applications of DC Generators
The applications of the various types of DC Generators are as follows:-
• Separately excited DC Generators are used in laboratories for testing as they have a
wide range of voltage output.
• Used as a supply source of DC motors.
Shunt wound Generators
• DC series wound generators are used in DC locomotives for regenerative braking for
providing field excitation current.
• Used as a booster in distribution networks.
• Over compounded cumulative generators are used in lighting and heavy power supply.
• Flat compounded generators are used in offices, hotels, homes, schools, etc.
• Differentially compounded generators are mainly used for arc welding purpose.
Synchronous Motor
Definition: The motor which runs at synchronous speed is known as the
synchronous motor. The synchronous speed is the constant speed at which the
motor generates the electromotive force. The synchronous motor is used for
converting the electrical energy into mechanical energy.
• The speed of the synchronous motor is independent of the load, i.e., the variation of
the load does not affect the speed of the motor.
• The synchronous motor is not self-starting. The prime mover is used for rotating the
motor at its synchronous speed.
• The synchronous motor operates both for leading and lagging power factor.
Parallel Operation on AC Generator
1. The phase sequence of the incoming machine voltage and the bus bar voltage should
be identical.
2. The RMS line voltage (terminal voltage) of the bus bar or already running machine
and the incoming machine should be the same.
3. The phase angle of the two systems should be equal.
4. The frequency of the two terminal voltages (incoming machine and the bus bar)
should be nearly the same. Large power transients will occur when frequencies are not
nearly equal.
Departure from the above conditions will result in the formation of power surges and current.
It also results in unwanted electro-mechanical oscillation of rotor which leads to the damage
of equipment.
Advantages of Parallel Operating Alternators
• When there is maintenance or an inspection, one machine can be taken out
from service and the other alternators can keep up for the continuity of
supply.
• Load supply can be increased.
• During light loads, more than one alternator can be shut down while the
other will operate in nearly full load.
• High efficiency.
• The operating cost is reduced.
• Ensures the protection of supply and enables cost-effective generation.
• The generation cost is reduced.
• Breaking down of a generator does not cause any interruption in the supply.
• Reliability of the whole power system increases.
To connects the generators in parallel to common bus-bars, the generators should satisfy
1. The incoming generator's voltage should be the same as the bus-bar voltage.
2. The +ve and -ve terminals (i.e. polarity) of generators must be connected to +ve and -ve
of bus-bars (otherwise a serious short-circuit will occur).
currents result).
2. Efficiency
Generators run most efficiently when loaded to their rated capacity. Electric power costs
less per kWh when the generator producing it is efficiently loaded.
Therefore, when load demand on power plant decreases, one or more generators can
be shut down and the remaining units can be efficiently loaded.
Power
Flow Diagram of a DC Generator
In a DC Generator, the input is the mechanical power. The power input is given
by the equation shown below.
Where,
Where
Ʈe is the electromagnetic torque. The resulting electric power produced is given
by the equation:
Where,
From the power flow diagram of DC Motor, it is clear that the input which is given to the
motor is in the electrical form which is converted into mechanical power in the second
stage. The output is in the form of mechanical power.
In a DC motor, the input electrical power Pin is given by the equation shown below:
Also,
Where,
Thus, the power flow diagram gives an overview, that how one form of energy is converted
into another form.
Losses In A DC Generator And DC Motor
A dc generator converts mechanical power into electrical power and a dc motor converts
electrical power into mechanical power. Thus, for a dc generator, input power is in the form
of mechanical and the output power is in the form of electrical. On the other hand, for a dc
motor, input power is in the form of electrical and output power is in the form of mechanical.
In a practical machine, whole of the input power cannot be converted into output power as
some power is lost in the conversion process. This causes the efficiency of the machine to
be reduced. Efficiency is the ratio of output power to the input power. Thus, in order to
design rotating dc machines (or any electrical machine) with higher efficiency, it is important
to study the losses occurring in them. Various losses in a rotating DC machine (DC
generator or DC motor) can be characterized as follows:
Copper Losses
These losses occur in armature and field copper windings. Copper losses consist of
Armature copper loss, Field copper loss and loss due to brush contact resistance.
Armature copper loss = Ia2Ra (where, Ia = Armature current and Ra= Armature
resistance)
This loss contributes about 30 to 40% to full load losses. The armature copper loss is
variable and depends upon the amount of loading of the machine.
Field copper loss = If2Rf (where, If = field current and Rf = field resistance)
In the case of a shunt wounded field, field copper loss is practically constant. It contributes
about 20 to 30% to full load losses.
Brush contact resistance also contributes to the copper losses. Generally, this loss is
included into armature copper loss.
Hysteresis loss is due to the reversal of magnetization of the armature core. When the core
passes under one pair of poles, it undergoes one complete cycle of magnetic reversal. The
frequency of magnetic reversal is given by, f=P.N/120 (where, P = no. of poles and N =
Speed in rpm)
The loss depends upon the volume and grade of the iron, frequency of magnetic reversals
and value of flux density. Hysteresis loss is given by, Steinmetz formula:
Wh=ηBmax fV1.6
(watts)
where, η = Steinmetz hysteresis constant
V = volume of the core in m3
Eddy current loss: When the armature core rotates in the magnetic field, an emf is also
induced in the core (just like it induces in armature conductors), according to the Faraday's
law of electromagnetic induction. Though this induced emf is small, it causes a large current
to flow in the body due to the low resistance of the core. This current is known as eddy
current. The power loss due to this current is known as eddy current loss.
Mechanical Losses
Mechanical losses consist of the losses due to friction in bearings and commutator. Air
friction loss of rotating armature also contributes to these.
These losses are about 10 to 20% of full load losses.
Stray Losses
In addition to the losses stated above, there may be small losses present which are called as
stray losses or miscellaneous losses. These losses are difficult to account. They are usually
due to inaccuracies in the designing and modeling of the machine. Most of the times, stray
losses are assumed to be 1% of the full load.
Switched Reluctance Motor:
An electric motor like SRM (switched reluctance motor) runs through reluctance torque.
Different from the types of common brushed DC motor, power can be transmitted to
windings within the stator instead of the rotor. An alternate name of this motor is VRM
(Variable Reluctance Motor). For a better operation of this motor, it uses a switching
inverter. The control characteristics of this motor are the same as dc motors which
electronically commutated. These motors are applicable where sizing, as well as horsepower
(hp) to weight, is critical.
Working Principle
The working principle of the switched reluctance motor is, it works on the principle of
variable reluctance that means, the rotor of this motor constantly tries to align through the
lowest reluctance lane.
The formation of the rotary magnetic field can be done using the circuit of power
electronics switching. In this, the magnetic circuit’s reluctance can mainly depend on the air
gap. Therefore, by modifying the air gap among the rotor as well as a stator, we can also
modify the reluctance of this motor.
Here, reluctance can be defined as resistance toward the magnetic flux. For Electrical
circuits, reluctance is the combination of resistance as well as the magnetic circuit.
Switched Reluctance Motor Characteristics
The characteristics of the switched reluctance motor include the following.
If the primary is fixed and the secondary is free to move, the force will pull the secondary in
the direction of the force and will result in the required rectilinear motion. When we give
supply to the system the developed field will result in a linear traveling field, the velocity of
which is given by the equation,
Where fs is the supply frequency in Hz, Vs is the velocity of the linear traveling field in meter
per second, and t is the linear pole pitch i.e. pole to pole linear distance in meter.
For the same reason as in the case of an induction motor, the secondary or runner cannot
catch the speed of the magnetic field. Hence there will be a slip. For a slip of s, the speed of
the linear induction motor will be
Advantages:
• If a heavy load is placed on the motor, the driver will increase the current to the motor
coil as it attempts to rotate the motor. There is no out-of-step condition.
• High-speed operation is possible.
Disadvantages:
• Since the servomotor tries to rotate according to the command pulses but lags, it is not
suitable for precision control of rotation.
• Higher cost.
• When stopped, the motor’s rotor continues to move back and forth one pulse, so that it
is not suitable if you need to prevent vibration
Applications of Servo Motors
Servomotors are used in applications requiring rapid variations in speed without
the motor getting overheated.
• In Industries they are used in machine tools, packaging, factory automation, material
handling, printing converting, assembly lines, and many other demanding applications
robotics, CNC machinery, or automated manufacturing.
• They are also used in radio-controlled airplanes to control the positioning and movement
of elevators.
• They are used in robots because of their smooth switching on and off and accurate
positioning.
• They are also used by the aerospace industry to maintain hydraulic fluid in their hydraulic
systems.
• They are used in many radio controlled toys.
• They are used in electronic devices such as DVDs or Blue-ray Disc players to extend or
replay the disc trays.
• They are also being used in automobiles to maintain the speed of vehicles.
Universal Motor
This is a special kind of motor and this motor works on single AC supply otherwise DC
supply. Universal motors are series wound where the field and armature windings are
connected in series and thus generates high starting torque. These motors are mainly
designed for operating at high-speed above 3500 rpm. They utilize AC supply at low-speed
and DC supply of similar voltage.
Stepper Motor:
Stepper Motor is a brushless electromechanical device which converts the train of electric
pulses applied at their excitation windings into precisely defined step-by-step mechanical
shaft rotation. The shaft of the motor rotates through a fixed angle for each discrete pulse.
This rotation can be linear or [Link] gets one step movement for a single pulse input.
Advantages
The advantages of stepper motor include the following.
• Ruggedness
• Simple construction
• Can work in an open-loop control system
• Maintenance is low
• It works in any situation
• Reliability is high
• The rotation angle of the motor is proportional to the input pulse.
• The motor has full torque at standstill.
• Precise positioning and repeatability of movement since good stepper motors have an
accuracy of 3 – 5% of a step and this error is noncumulative from one step to the next.
• Excellent response to starting, stopping, and reversing.
• Very reliable since there are no contact brushes in the motor. Therefore the life of the
motor is simply dependant on the life of the bearing.
• The motor’s response to digital input pulses provides open-loop control, making the
motor simpler and less costly to control.
• It is possible to achieve very low-speed synchronous rotation with a load that is directly
coupled to the shaft.
• A wide range of rotational speeds can be realized as the speed is proportional to the
frequency of the input pulses.
Disadvantages
The disadvantages of stepper motor include the following.
• Efficiency is low
• The Torque of a motor will declines fast with speed
• Accuracy is low
• Feedback is not used for specifying potential missed steps
• Small Torque toward Inertia Ratio
• Extremely Noisy
• If the motor is not controlled properly then resonances can occur
• Operation of this motor is not easy at very high speeds.
• The dedicated control circuit is necessary
• As compared with DC motors, it uses more current
Applications
The applications of stepper motor include the following.
1. Industrial Machines – Stepper motors are used in automotive gauges and machine
tooling automated production equipment.
2. Security – new surveillance products for the security industry.
3. Medical – Stepper motors are used inside medical scanners, samplers, and also found
inside digital dental photography, fluid pumps, respirators, and blood analysis machinery.
4. Consumer Electronics – Stepper motors in cameras for automatic digital camera focus
and zoom functions.
Types of Losses in a Transformer
There are various types of losses in the transformer such as iron loss, copper loss, hysteresis
loss, eddy current loss, stray loss, and dielectric loss. The hysteresis losses occur because of
the variation of the magnetization in the core of the transformer and the copper loss occurs
because of the transformer winding resistance.
Iron Losses
Iron losses are caused by the alternating flux in the core of the transformer as this loss
occurs in the core it is also known as Core loss. Iron loss is further divided into hysteresis
and eddy current loss.
Hysteresis Loss
The core of the transformer is subjected to an alternating magnetizing force, and for each
cycle of emf, a hysteresis loop is traced out. Power is dissipated in the form of heat known
as hysteresis loss.
When the flux links with a closed circuit, an emf is induced in the circuit and the current
flows, the value of the current depends upon the amount of emf around the circuit and the
resistance of the circuit.
Since the core is made of conducting material, these EMFs circulate currents within the
body of the material. These circulating currents are called Eddy Currents. They will occur
when the conductor experiences a changing magnetic field. As these currents are not
responsible for doing any useful work, and it produces a loss (I2R loss) in the magnetic
material known as an Eddy Current Loss.
The eddy current loss is minimized by making the core with thin laminations.
Copper Loss Or Ohmic Loss
These losses occur due to ohmic resistance of the transformer windings. If I1 and I2 are the
primary and the secondary current. R1 and R2 are the resistance of primary and secondary
winding then the copper losses occurring in the primary and secondary winding will be
I12R1 and I22R2 respectively.
These losses varied according to the load and known hence it is also known as variable
losses. Copper losses vary as the square of the load current.
Stray Loss
The occurrence of these stray losses is due to the presence of leakage field. The percentage
of these losses is very small as compared to the iron and copper losses so they can be
neglected.
Dielectric Loss
Dielectric loss occurs in the insulating material of the transformer that is in the oil of the
transformer, or in the solid insulations. When the oil gets deteriorated or the solid insulation
gets damaged, or its quality decreases, and because of this, the efficiency of the transformer
gets affected.