Table of Contents

Table of Contents.....................................................................................................................iii
List of Figures...........................................................................................................................iv
1 Introduction........................................................................................................................1
1.1 About the Facility..............................................................................................................1
2 Manufacturing Processes (used in the respected facility)..................................................1
2.1 Manufacturing Process Steps............................................................................................1
2.1.1 Solid Block Selection................................................................................................1
2.1.2 Conventional Machining...........................................................................................1
2.1.3 Rough CNC Machining.............................................................................................2
2.1.4 Heat Treatment (Hardening).....................................................................................2
2.1.5 Final CNC Machining...............................................................................................2
2.1.6 Electrical Discharge Machining (EDM)...................................................................2
2.1.7 Polishing....................................................................................................................2
2.1.8 Fitting and Assembly................................................................................................2
2.1.9 Die Spotting Press (Hydraulic).................................................................................2
2.2 Components / Parts Manufactured in the KTDMC...........................................................3
2.3 Machining Operations observed in the facility.................................................................3
2.3.1 CNC Milling..............................................................................................................3
2.3.2 Machining using Turret Lathe...................................................................................4
2.3.3 Electric Discharge Machining...................................................................................5
2.3.4 Boring Operation.......................................................................................................6
3 Measurement Techniques and Tools..................................................................................7
3.1 3D Scanning......................................................................................................................7
3.2 Coordinate Measuring Machine (CMM)...........................................................................7
3.3 Die Spotting (Spotting Press)............................................................................................7
4 Application of Standard used for Manufacturing...............................................................8
4.1 Good Practices...................................................................................................................8
5 Conclusion..........................................................................................................................8

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 List of Figures
Figure 1 - Group Picture......................................................................................................ii
Figure 2 - Karachi Tools Dies and Moulds Centre (KTDMC)............................................ii
Figure 3 - Flow diagram of the Manufacturing Process in the respected facility................2
Figure 4 - Manufactured Project Display I..........................................................................3
Figure 5 - Manufactured Project Display II.........................................................................3
Figure 6 - Manufactured Project Display III........................................................................3
Figure 7 - CNC Milling, Picture I........................................................................................3
Figure 8 - CNC Milling, Picture II.......................................................................................3
Figure 9 - CNC Milling Machine, Sunmill JHV-1020........................................................4
Figure 10 - Sunmill JHV-1020, Specification I...................................................................4
Figure 11 - Sunmill JHV-1020, Specification II..................................................................4
Figure 12 - Turret Lathe - Doosan Puma 240L....................................................................5
Figure 13 - Doosan Puma 240L, Specification I..................................................................5
Figure 14 - Doosan Puma 240L, Specification II................................................................5
Figure 15 - JS EDM 90 A....................................................................................................6
Figure 16 - VBM-5VHL......................................................................................................6
Figure 17 - WETORI IOS-100-2015 Die Spotting Press.....................................................7

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